Emerson ControlWave MICRO Quick guide

Safe Use Instructions September 2015
Remote Automation Solutions
www.EmersonProcess.com/Remote
Part D301761X012
ControlWave®Micro
UK Safe Use Instructions
DE Sicherheitsdatenblatt
FR Consignes de sécurité
PT Instruções para uso seguro
SC 安全使用指示
AR ﻥﻣﻵﺍ ﻡﺍﺩﺧﺗﺳﻻﺍ ﺕﺎﻣﻳﻠﻌﺗ
IT Istruzioni per la sicurezza d'uso
NL Instructies voor veilig gebruiks
SP Instrucciones de seguridad para de uso

Safe Use Instructions Part D301761X012

Safe Use Instructions — ControlWave Micro September 2015
Remote Automation Solutions
www.EmersonProcess.com/Remote
Part D301761X012
ControlWave®Micro Process Automation Controller
Figure 1. ControlWave Micro Nameplate (ATEX Version shown)
Use this safe use instructions (SUI) document with the
ControlWave Micro Process Automation Controller
Instruction Manual (part D301392X012). For full
cautions and descriptions of installation and
troubleshooting procedures, refer to that manual.
ControlWave Micro Special Conditions for Safe Use
Connections made to RS-232 or RS-485
communications ports shall be mechanically
secured in place with suitable screw connections
to prevent loosening or disconnection during use.
When using Ethernet connections, the RJ45
(Ethernet) connection must have a mating
connector with a valid securing clip to prevent
loosening or disconnection during use.
The USB connector on the IEC 62591 module shall
not be used unless the area is known to be non-
hazardous (non-flammable).
Install the ControlWave Micro within a suitable
certified tool-accessible ATEX or IECEx approved
IP54 or better enclosure.
The area in which the equipment is used should be
a minimum of Pollution degree 2, as defined by
IEC 60664-1 (that is, the environment should not
contain conductive pollution and the equipment
shall be installed in an indoor or sheltered
location).
The equipment may be used in zone 2 with
flammable gases.
The equipment may be used in the presence of
flammable gases and vapors with apparatus
groups IIC or IIB or IIA and with temperature
classes T1 or T2 or T3 or T4.
The equipment is certified for use in ambient
temperatures in the range of —40C ≤Tamb ≤+70C
and should not be used outside this range.
The equipment is to be installed by suitably
trained personnel in accordance with the
applicable code of practice (typically IEC EN
60079-14).
The equipment does not require assembly or
dismantling.
With regard to safety it is not necessary to check
for correct operation.
No user adjustment is required.
Regular periodic inspection of the equipment
should be performed by suitably trained personnel
in accordance with the applicable code of practice
to ensure it is maintained in a satisfactory
condition.
The equipment is not intended to be repaired by
the user. Repair of the equipment is to be carried
out by the manufacturer, or their approved
agents, in accordance with the applicable code of
practice.
The equipment contains no other customer-
replaceable parts.
Under certain extreme circumstances, the non-
metallic parts incorporated in the enclosure of this
equipment may generate an ignition-capable level
of electrostatic charge. Therefore, the equipment
shall only be cleaned with a damp cloth.
If the equipment is likely to come into contact
with aggressive substances (such as acidic liquids
or gases that may attack metals or solvents that
may affect polymeric materials), then it is the
responsibility of the user to take suitable
precautions that prevent the equipment from
being adversely affected, thus ensuring that the
type of protection is not compromised.
Provision shall be made to prevent the rated
voltage from being exceeded by transient
disturbances of more than 140% of the rated
voltage.

Safe Use Instructions — ControlWave Micro Page 2
Part D301761X012
Declaration of Conformity
Hereby, Remote Automation Solutions declares that
the ControlWave Micro product is in compliance with
the essential requirements and other relevant
provisions of European Directives 2004/108/EC (EMC)
and 94/9/EC (ATEX).
CAUTION
When installing units in a hazardous area,
make sure all installation components
selected are labeled for use in such areas.
Installation and maintenance must be
performed only when the area is known to be
non-hazardous. Installation in a hazardous
area could result in personal injury or property
damage.
Always turn off the power to the ControlWave
Micro before you attempt any type of wiring.
Wiring of powered equipment could result in
personal injury or property damage.
To avoid circuit damage when working inside
the unit, use appropriate electrostatic
discharge precautions, such as wearing a
grounded wrist strap.
Do not open enclosure unless area is known to be non-
hazardous.
SPECIFICATIONS: ControlWave Micro
POWER
External Power Input: 10.7 to 30 V dc (+12 V dc) or
21.7 to 30 V dc (+24 V dc), depending on configuration
of jumpers switches, reverse polarity protection.
Input: 10.7 to 30 V dc, 3A max, 36 watts max.
Reference ratings for each device are:
396560-01-6: 2 mA @ 3.3 V dc
396560-02-4: 2 mA @ 3.3 V dc
396563-16-3: 240 mA @ 3.3 V dc
396581-06-4: 145 mA @ 3.3 V dc
396657-02-8: 2A @ 24 V dc
4A @ 12 V dc
396686-01-0: 96 mA @ 120 V ac
40 mA@ 3.3 V dc
396897-02-9: 46 mA @ 3.3 V dc
24.3 mA @ Vext (11-30 V dc)
ENVIRONMENTAL
Operating Ambient Temperature: —40 to +70C.
Storage Temperature: —40 to +85C.
Operating Humidity: 15 to 95%, non-condensing.
WEIGHT
0.36 kg (4-slot base unit or 4-slot expansion unit).
APPROVALS
ATEX/IECEx
Evaluated per the following standards:
EN 60079-0 (2012)
EN 60079-15 (2010)
IEC 60079-0 (6th Ed)
IEC 60079-15 (4th Ed)
DEMKO 13 ATEX 1203X
Product Markings for Hazardous Locations:
Ex nA IIC T4 Gc, —40°C Tamb +70°C
II 3 G.
The following tools are required for installation,
maintenance, and troubleshooting:
Personal computer running Microsoft®Windows®
XP (with Service Pack 3) or Windows 7.
ControlWave Designer software.
Phillips-head screwdriver.
Flat-head screwdriver.
1. You receive the ControlWave Micro in a box.
Remove it from the box.
2. The ControlWave Micro has three base housing
configurations (3-slot, 4-slot, and 8-slot) and three
expansion housing configurations (2-slot, 4-slots,
and 8-slot). This document discusses the 4-slot
base housing and the 4-slot expansion housing. For

Safe Use Instructions — ControlWave Micro Page 3
Part D301761X012
further information on other housings, refer to the
ControlWave Micro Process Automation Controller
Instruction Manual (Part D301392X012). Install the
ControlWave Micro in a suitable ATEX- or IECEx-
approved IP54 or better enclosure, using the
following guidelines:
Base housing. Position as desired on the
enclosure mounting plate and locate mounting
holes on the plate using the ControlWave
Micro as a template. See Figure 2 for
dimensions. Drill and tap mounting holes in the
plate. Position the ControlWave Micro over the
tapped locations and attach to the plate with
four screws (not provided). Torque the screws
to approximately 1.1 to 1.4 N-m.
Figure 2. ControlWave Micro 4-Slot Base Housing
Dimensions (in millimeters)
Expansion housing. Position the expansion
housing to the right of the base housing and
locate mounting holes using the expansion
housing as a template (see Figure 3 for
dimensions).
Note: Remove the paper label over the
connector on the right back edge of the
base housing to firmly attach the
expansion housing to the base housing.
Figure 3. ControlWave Micro 4-Slot Expansion Housing
Dimensions (in millimeters)
Note: If you are attaching an expansion
housing to a 4-slot or 8-slot base
housing, remove the three bus
terminators (JP2, JP3, and JP4, shown on
Figure 2) from the backplane of the 4-slot
or 8-slot base housing.
Drill and tap holes in the mounting plate.
Position the base housing over the tapped
locations and attach to the plate with four
screws (not provided). Do not fully tighten. Plug
the expansion housing into the base housing
and attach to the plate with four screws (not
provided). Torque the eight mounting screws to
approximately 1.1 to 1.4 N-m.
3. Find a suitable location for the enclosure assembly.
When choosing an installation site, be sure to
check all clearances. Provide adequate clearance
for wiring and service. Seal any holes placed in the
enclosure to maintain the IP54 enclosure rating.
Ensure the mounting of the assembly meets all
weight requirements and the installation conforms
to local building codes.
4. Properly ground the ControlWave Micro.
Properly grounding the Micro helps to reduce the
effects of electrical noise on the unit’s operation
and protects against lightning.
Base housings have a ground lug (see Figure 2) that
accommodates up to 5.19 mm (4 AWG) wire size.
After you install the base and any expansion housings
and before you install any modules in the base or
expansion housings, you must run a ground wire
between the base housing ground lug and a known
good earth ground. All earth grounds must have an
JP2, JP3,
& JP4
jumpers

Safe Use Instructions — ControlWave Micro Page 4
Part D301761X012
earth-to-ground rod or grid impedance of 2.0 ohms
or less, as measured with a ground system tester. The
grounding conductor should have a resistance of 1
ohm or less between the ControlWave Micro’s
enclosure ground and the earth ground rod or grid.
Note: After you install the PSSM In the base
housing, run a 1.63 mm (14 AWG) wire
from the TB1-3 power connection (Ground)
to the same known good earth ground.
If the pipeline-to-earth impedance is greater than 2
ohms, electrically isolate the ControlWave Micro
and install a ground rod or grid grounding system.
The recommended cable for I/O signal wiring is an
insulated, shielded, twisted-pair. The twisted pair
and the shielding minimize signal errors caused by
EMI (electromagnetic interference), RFI (radio
frequency interference), and transients.
5. Install and configure the Power Supply/Sequencer
module (PSSM). Refer to the ControlWave Micro
Process Automation Controller Instruction Manual
(part D301392X012) for specific instructions on
configuring the PSSM to your site’s requirements.
6. Install and configure the CPU and communications
and I/O modules. Refer to the ControlWave Micro
Process Automation Controller Instruction Manual
(Part D301392X012) for specific instructions on
configuring these modules to your site’s
requirements.
7. Connect the ControlWave Micro to power, I/O
devices, and communication devices. The external
connections (or field terminals) are all located on
the termination board. The terminal block accepts
wires up to 1.63 mm (14 AWG) in size.
The ControlWave Micro connectors use
compression terminals. The input power
termination (IN+ / IN—) uses a removable connector
and accommodates wiring up to 1.63 mm (14
AWG) in size. In all cases, make connections by
baring the end (6 mm maximum) of the wire,
inserting the bared end into the clamp beneath the
termination screw, and then tightening the screw
to 0.25 N-m.
The inserted wires should have a minimum of bare
wire exposed to prevent short circuits. Allow some
slack when making connections to prevent strain.
Notes:
Caution: Do not over-torque the connector
screws.
Check the input power polarity before you turn
on the power.
8. Apply power to the ControlWave Micro.
9. To place the ControlWave Micro in service, use
ControlWave Designer software to create a
ControlWave project that meets the needs of your
particular application. Download the project into
the unit. Then use the Flash Configuration utility to
set configuration parameters.
Note: For an overview of this process and
references to other relevant documentation,
see the ControlWave Micro Quick Setup Guide
(D301425X012).
10.If you are experiencing problems that appear to be
hardware-related, verify the wiring. If you still
experience problems, contact your local sales office
for return authorization.
11.To remove the ControlWave Micro from service:
Verify safe area.
Disconnect power from the unit.
Remove all external wiring connections.
Remove the FB107 from its enclosure.
12.Place the ControlWave Micro in a suitable
container for transportation or shipment.

Safe Use Instructions — ControlWave Micro Page 5
For customer service and technical support
visit www.emersonprocess.com/remote/support.
Headquarters:
Emerson Process Management
Remote Automation Solutions
6005 Rogerdale Road
Houston, TX 77072 U.S.A.
T [phone] | F [phone]
www.EmersonProcess.com/Remote
© 2014-2015 Remote Automation Solutions, a business unit of Emerson Process
Management. All rights reserved.
Remote Automation Solutions, a business unit of Emerson Process Management, shall not be
liable for technical or editorial errors in this manual or omissions from this manual. REMOTE
AUTOMATION SOLUTIONS MAKES NO WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH
RESPECT TO THIS MANUAL AND, IN NO EVENT SHALL REMOTE AUTOMATION SOLUTIONS BE
LIABLE FOR ANY INCIDENTAL, PUNITIVE, SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING,
BUT NOT LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE
AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL, FUEL AND POWER,
AND CLAIMS OF THIRD PARTIES.
Emerson Process Management Ltd, Remote Automation Solutions (UK), is a wholly owned
subsidiary of Emerson Electric Co. doing business as Remote Automation Solutions, a business
unit of Emerson Process Management. FloBoss, ROCLINK, ControlWave, Helicoid, and
OpenEnterprise are trademarks of Remote Automation Solutions. AMS, PlantWeb, and the
PlantWeb logo are marks owned by one of the companies in the Emerson Process Mana
g
ement
business unit of Emerson Electric Co. Emerson Process Mana
g
ement, Emerson and the Emerson
logo are trademarks and service marks of the Emerson Electric Co. All other marks are property
of their respective owners.
The contents of this publication are presented for informational purposes only. While every
effort has been made to ensure informational accuracy, they are not to be construed as
warranties or guarantees, express or implied, regarding the products or services described
herein or their use or applicability. Remote Automation Solutions reserves the right to modify
or improve the designs or specifications of such products at any time without notice. All sales
are governed by Remote Automation Solutions’ terms and conditions which are available upon
request. Remote Automation Solutions does not assume responsibility for the selection, use or
maintenance of any product. Responsibility for proper selection, use and maintenance of any
Remote Automation Solutions product remains solely with the purchaser and end-user.
Euro
p
e:
Emerson Process Management
Remote Automation Solutions
Unit 8, Waterfront Business Park
Dudley Road, Brierley Hill
Dudley UK DY5 1LX
T [phone] | F [phone]
www.EmersonProcess.com/Remote
North American
/
Latin America:
Emerson Process Management
Remote Automation Solutions
6005 Rogerdale Road
Houston TX USA 77072
T [phone] | F [phone]
www.EmersonProcess.com/Remote
Middle East
/
Africa:
Emerson Process Management
Remote Automation Solutions
Emerson FZE
P.O. Box 17033
Jebel Ali Free Zone — South 2
Dubai U.A.E.
T [phone] | F [phone]
www.EmersonProcess.com/Remote
Asia-Pacific:
Emerson Process Management
Remote Automation Solutions
1 Pandan Crescent
Singapore 128461
T [phone]| F [phone]
www.EmersonProcess.com/Remote
Remote Automation Solutions
Part D301761X012



Anleitung zur sicheren Verwendung – ControlWave Micro September 2015
Remote Automation Solutions
www.EmersonProcess.com/Remote
Teil D301761X012
ControlWave®Micro Prozessautomatisierungs-
Controller
Abbildung 1. Typenschild des ControlWave Micro (ATEX-Version abgebildet)
Diese Anleitung zur sicheren Verwendung ergänzt die
Betriebsanleitung für den ControlWave Micro
Prozessautomatisierungs-Controller (Teil
D301392X012) – ControlWave Micro Process
Automation Controller Instruction Manual. In diesem
Handbuch finden Sie ausführliche Warnungen, eine
Installationsanleitung und Verfahren zur
Problemlösung.
Spezielle Voraussetzungen zur sicheren Verwendung
des ControlWave Micro
Verbindungen mit den
Kommunikationsschnittstellen RS-232 oder
RS-485 müssen mechanisch mit passenden
Schraubverbindungen gesichert werden, um
Lockern oder Ablösen während des Betriebs zu
verhindern.
Bei der Verwendung von Ethernet-Verbindungen
muss der RJ45-Stecker (Ethernet) mit einem
Gegenstecker mit passender Sicherungsklemme
versehen sein, um Lockern bzw. Ablösen während
des Betriebs zu verhindern.
Der USB-Anschluss am IEC 62591-Modul darf nur
dann verwendet werden, wenn der Arbeitsbereich
nicht explosionsgefährdet (nicht entzündlich) ist.
Den ControlWave Micro in einem passenden, mit
Werkzeug zugänglichen Gehäuse mit ATEX- oder
IECEx-Zulassung und Schutzart IP54 oder höher
installieren.
Der Bereich, in dem das Gerät verwendet wird,
muss mindestens den Verschmutzungsgrad 2
gemäß IEC 60664-1 haben (d. h. die Umgebung
darf keine leitfähige Verschmutzung enthalten
und das Gerät muss in einem Innenraum oder
geschützten Ort installiert werden).
Das Gerät kann in Zone 2 mit entzündlichen Gasen
verwendet werden.
Das Gerät kann bei vorhandenen entzündlichen
Gasen und Dämpfen mit den Gerätegruppen IIC,
IIB oder IIA und mit Temperaturklassen T1, T2, T3
oder T4 verwendet werden.
Das Gerät ist für die Verwendung bei
Umgebungstemperaturen im Bereich –40 °C ≤
Tamb ≤+70 °C zertifiziert und darf nicht außerhalb
dieses Bereichs verwendet werden.
Das Gerät muss von entsprechend geschultem
Personal in Übereinstimmung mit den
zutreffenden Richtlinien (in der Regel IEC EN
60079-14) installiert werden.
Für das Gerät ist kein Zusammenbau oder
Zerlegen erforderlich.
Hinsichtlich der Sicherheit ist eine Überprüfung
des korrekten Betriebs nicht erforderlich.
Es sind keine weiteren Einstellungen durch den
Benutzer erforderlich.
Regelmäßige Inspektionen des Geräts sind von
entsprechend geschultem Personal in
Übereinstimmung mit den zutreffenden
Richtlinien auszuführen, um einen einwandfreien
Zustand sicherzustellen.
Es ist nicht vorgesehen, dass das Gerät vom
Benutzer repariert wird. Die Reparatur des Gerätes
muss durch den Hersteller oder von ihm
zugelassene Vertreter, in Übereinstimmung mit
den zutreffenden Richtlinien, ausgeführt werden.
Das Gerät enthält keine durch den Benutzer
austauschbaren Ersatzteile.
Unter bestimmten extremen Umständen können
die nichtmetallischen Gehäuseteile dieses Gerätes
eine zündfähige elektrostatische Ladung
erzeugen. Darum darf das Gerät nur mit einem
feuchten Lappen gereinigt werden.

Anleitung zur sicheren Verwendung – ControlWave Micro Seite 2
Teil D301761X012
Kommt das Gerät voraussichtlich mit aggressiven
Substanzen (wie z. B. sauren Flüssigkeiten oder
Gasen, die Metall angreifen können, oder
Lösungsmitteln, die Polymermaterial beschädigen
können) in Kontakt, so ist der Benutzer dafür
verantwortlich, geeignete Vorkehrungen zu
treffen, die einer Beeinträchtigung
entgegenwirken, und so sicherzustellen, dass die
Schutzart nicht gefährdet ist.
Es sollten Vorkehrungen getroffen werden, damit
die Nennspannung durch Überspannungsstörungen
nicht um mehr als 140 % der Nennspannung
überschritten wird.
Konformitätserklärung
Remote Automation Solutions erklärt hiermit, dass das
Produkt ControlWave Micro den grundlegenden
Anforderungen und anderen relevanten Vorschriften
der EU-Richtlinien 2004/108/EG (EMV) und 94/9/EG
(ATEX) entspricht.
ACHTUNG
Wenn Geräte in einem explosionsgefährdeten
Bereich installiert werden, so muss darauf
geachtet werden, dass alle ausgewählten
Installationskomponenten für den Einsatz in
solchen Bereichen zugelassen sind.
Installations- und Wartungsarbeiten dürfen
nur dann ausgeführt werden, wenn der
Arbeitsbereich nicht in einer
explosionsgefährdeten Zone liegt.
Installationsarbeiten in einem
explosionsgefährdeten Bereich können zu
Personen- und/oder zu Sachschäden führen.
Vor der Verkabelung des ControlWave Micro
muss unbedingt die Stromzufuhr getrennt
werden. Die Verkabelung bei an die
Spannungsversorgung angeschlossenem
Gerät kann zu Personen- und/oder
Sachschäden führen.
Um elektrische Schäden bei Arbeiten im
Geräteinneren zu vermeiden, müssen die
erforderlichen Vorsichtsmaßnahmen zur
Vermeidung elektrostatischer Entladungen
eingehalten werden, zum Beispiel durch das
Tragen eines Antistatikbands.
Das Gehäuse nur öffnen, wenn der Arbeitsbereich
nicht explosionsgefährdet ist.
TECHNISCHE DATEN: ControlWave Micro
SPANNUNGSVERSORGUNG
Externer Stromeingang: 10,7 bis 30 VDC (+12 VDC)
oder 21,7 bis 30 VDC (+24 VDC), je nach Konfiguration
von Steckbrücken, Schaltern, Verpolungsschutz
Eingang: 10,7 bis 30 VDC, max. 3 A, max. 36 Watt
Referenzklassen für jedes Gerät:
396560-01-6: 2 mA bei 3,3 VDC
396560-02-4: 2 mA bei 3,3 VDC
396563-16-3: 240 mA bei 3,3 VDC
396581-06-4: 145 mA bei 3,3 VDC
396657-02-8: 2 A bei 24 VDC
4 A bei 12 VDC
396686-01-0: 96 mA bei 120 VAC
40 mA bei 3,3 VDC
396897-02-9: 46 mA bei 3,3 VDC
24,3 mA bei Vext (11–30 VDC)
UMGEBUNGSBEDINGUNGEN
Betriebstemperatur: –40 bis +70 °C
Lagerungstemperatur: –40 bis +85 °C
Luftfeuchtigkeit beim Betrieb: 15 bis 95 %,
nichtkondensierend
GEWICHT
0,36 kg (Basiseinheit mit 4 Steckplätzen oder
Erweiterungseinheit mit 4 Steckplätzen)
ZULASSUNGEN
ATEX/IECEx
Bewertet gemäß folgenden europäischen Normen:
EN 60079-0 (2012)
EN 60079-15 (2010)
IEC 60079-0 (6th Ed)
IEC 60079-15 (4th Ed)
DEMKO 13 ATEX 1203X
Produktkennzeichnungen für explosionsgefährdete
Umgebungen:
Ex nA IIC T4 Gc, –40 °C ≤Tamb ≤+70 °C
II 3 G.
Für Installation, Wartung sowie Störungsanalyse und
-beseitigung sind die folgenden Hilfsmittel bzw.
Werkzeuge erforderlich:
PC mit Microsoft®Windows®XP (mit Service
Pack 3) oder Windows 7
ControlWave Designer-Software
Kreuzschlitzschraubendreher
Schlitzschraubendreher
1. Der ControlWave Micro wird in einem Karton
geliefert. Das Gerät aus dem Karton
herausnehmen.