Emerson Fisher FIELDVUE DVC6000 HW2 User manual

www.Fisher.com
Fisher™FIELDVUE™DVC6000 HW2 Digital Valve
Controller
This manual applies to
Instrument Level HC, AD, PD, ODV
Device Type 130b
Device Revision 1 & 2
Hardware Revision 2
Firmware Revision 6
DD Revision 4 & 5
Contents
Section 1 Introduction 3.................
Scope of Manual 3..............................
Conventions Used in this Manual 3................
Description 3..................................
Specifications 4................................
Related Documents 7...........................
Educational Services 8...........................
Section 2 Wiring Practices 9..............
Control System Requirements 9..................
HART Filter 9.................................
Voltage Available 9............................
Compliance Voltage 11........................
Auxiliary Terminal Wiring Length Guidelines 12....
Maximum Cable Capacitance 12.................
Installation in Conjunction with a Rosemountt
333 HART Tri‐LooptHART‐to‐Analog
Signal Converter 17.........................
Section 3 Configuration 19...............
Guided Setup 19...............................
Manual Setup 19...............................
Mode and Protection 20........................
Instrument Mode 20.......................
Write Protection 20........................
Instrument 20................................
Identification 20...........................
Serial Numbers 21.........................
Units 21..................................
Terminal Box 21...........................
Input Range 21............................
Spec Sheet 22.............................
Edit Instrument Time 22....................
Travel/Pressure Control 22......................
Travel/Pressure Select 22...................
Cutoffs and Limits 23.......................
End Point Pressure Control 23................
Pressure Control 24........................
Pressure Fallback 24........................
Control Mode 25..........................
Characterization 25........................
Dynamic Response 27......................
Tuning 28....................................
Travel Tuning 28...........................
Pressure Tuning 31........................
Travel/Pressure Integral Settings 31..........
Valve and Actuator 32..........................
Partial Stroke Test 34..........................
Outputs 37...................................
Output Terminal Configuration 37............
Switch Configuration 37....................
HART Variable Assignments 38..............
Transmitter Output 38.....................
Burst Mode 38............................
Alert Setup 39.................................
Change to HART 5 / HART 7 40....................
Instruction Manual
D103785X012
DVC6000 HW2 Digital Valve Controller
June 2017

Instruction Manual
D103785X012
DVC6000 HW2 Digital Valve Controller
June 2017
2
Contents (continued)
Section 4 Calibration 41.................
Calibration Overview 41.........................
Travel Calibration 42...........................
Auto Calibration 42........................
Manual Calibration 44......................
Pushbutton Calibration 45..................
Sensor Calibration 46..........................
Pressure Sensors 46........................
Travel Sensor 47...........................
Analog Input Calibration 51.................
Relay Adjustment 52...........................
Double‐Acting Relay 52.....................
Single‐Acting Relays 53.....................
PST Calibration 54.............................
Section 5 Device Information,
Diagnostics, and Alerts 55...............
Overview 55...................................
Status & Primary Purpose Variables 55............
Device Information 55.........................
Service Tools 56................................
Device Status 56..............................
Alert Record 56...............................
Electronics 56.............................
Pressure 57...............................
Travel 58.................................
Travel History 59..........................
Alert Record 59............................
Status 60.................................
Diagnostics 60................................
Stroke Valve 60............................
Partial Stroke Test (ODV only) 60.............
Variables 61...................................
Section 6 Maintenance and
Troubleshooting 63.....................
Module Base Maintenance 64.....................
Tools Required 64.............................
Removing the Module Base 64..................
Replacing the Module Base 66...................
Submodule Maintenance 67......................
I/P Converter 67...............................
Printed Wiring Board (PWB) Assembly 69..........
Pneumatic Relay 71............................
Gauges, Pipe Plugs or Tire Valves 72..............
Terminal Box 72................................
Removing the Terminal Box 72..................
Replacing the Terminal Box 73...................
Travel Sensor 73................................
Disassembly 74...............................
DVC6015 Remote Feedback Unit 74..........
DVC6025 Remote Feedback Unit 75..........
DVC6035 Remote Feedback Unit 75..........
Assembly 75..................................
DVC6015 Feedback Unit 75.................
DVC6025 Feedback Unit 76.................
DVC6035 Feedback Unit 78.................
Troubleshooting 80.............................
Checking Voltage Available 80....................
DVC6000 HW2 Technical Support Checklist 83......
Section 7 Parts 85......................
Parts Ordering 85...............................
Parts Kits 85...................................
Parts List 86...................................
DVC6005 Base Unit 86.........................
Pressure Gauges, Pipe Plugs, or Tire
Valve Assemblies 88.........................
Remote Travel Sensor Parts 86..................
HART Filters 88...............................
Appendix A Principle of Operation 95......
HART Communication 95........................
DVC6200 Digital Valve Controller 95...............
Appendix B Field Communicator
Menu Tree 99........................
Glossary 107...........................
Index 113.............................

Instruction Manual
D103785X012
Introduction
June 2017
3
Section 1 Introduction
Installation, Pneumatic and Electrical Connections, and Initial
Configuration
Refer to the DVC6005 Series Remote Mount quick start guide (D103784X012) for DVC6000 HW2 installation,
connection and initial configuration information. If a copy of this quick start guide is needed contact your Emerson
sales office or Local Business Partner, or visit our website at Fisher.com.
Scope of Manual
This instruction manual is a supplement to the DVC6005 Series Remote Mount quick start guide (D103784X012) that
ships with every instrument. This instruction manual includes product specifications, reference materials, custom
setup information, maintenance procedures, and replacement part details.
This instruction manual describes using the 475 Field Communicator to set up and calibrate the instrument. You can
also use Fisher ValveLink software or ValveLink Mobile software to setup, calibrate, and diagnose the valve and
instrument. For information on using ValveLink software with the instrument refer to ValveLink software help or
documentation.
Do not install, operate, or maintain a DVC6000 HW2 digital valve controller without being fully trained and qualified in
valve, actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage,
it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions
and warnings. If you have any questions about these instructions, contact your Emerson sales office or Local Business
Partner before proceeding.
Conventions Used in this Manual
Navigation paths and fast‐key sequences are included for procedures and parameters that can be accessed using the
Field Communicator.
For example, to access Device Setup:
Field Communicator Configure > Guided Setup > Device Setup (2‐1‐1)
Refer to Appendix B for Field Communicator menu trees.
Description
DVC6000 HW2 digital valve controllers (figures 1‐1) are communicating, microprocessor‐based current‐to‐pneumatic
instruments. In addition to the normal function of converting an input current signal to a pneumatic output pressure,
the DVC6000 HW2 digital valve controller, using the HARTrcommunications protocol, gives easy access to
information critical to process operation. You can gain information from the principal component of the process, the
control valve itself, using the Field Communicator at the valve, or at a field junction box, or by using a personal
computer or operator's console within the control room.

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Introduction
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Using a personal computer and ValveLink software or
AMS Suite: Intelligent Device Manager, or a Field
Communicator, you can perform several operations with
the DVC6000 HW2 digital valve controller. You can
obtain general information concerning software revision
level, messages, tag, descriptor, and date.
Diagnostic information is available to aid you when
troubleshooting. Input and output configuration
parameters can be set, and the digital valve controller can
be calibrated. Refer to table 1‐1 for details on the
capabilities of each diagnostic tier.
Using the HART protocol, information from the field can
be integrated into control systems or be received on a
single loop basis.
The DVC6000 HW2 digital valve controller is designed to
directly replace standard pneumatic and electro‐
pneumatic valve mounted positioners.
Figure 1‐1. DVC6000 HW2 Digital Valve Controller
Mounted on Rotary Control Valve/Actuator
W8373
Table 1‐1. Instrument Level Capabilities
CAPABILITY DIAGNOSTIC LEVEL(2)
HC AD PD ODV
Auto Calibration X X X X
Custom Characterization X X X X
Burst Communication X X X X
Alerts X X X X
Step Response, Drive Signal Test & Dynamic Error Band X X X
Advanced Diagnostics (Valve Signature) X X X
Performance Tuner X X X
Travel Control ‐ Pressure Fallback X X X
Supply Pressure Sensor X X X
Performance Diagnostics X X
Solenoid Valve Testing X X
Lead/Lag Set Point Filter(1) X
1. Refer to brochure part # D351146X012 for information on Fisher optimized digital valves for compressor antisurge applications.
2. HC = HART Communicating ; AD = Advanced Diagnostics ; PD = Performance Diagnostics ; ODV = Optimized Digital Valve.
Specifications
WARNING
Refer to table 1‐2 for specifications. Incorrect configuration of a positioning instrument could result in the malfunction of
the product, property damage or personal injury.
Specifications for DVC6000 HW2 digital valve controllers are shown in table 1‐2. Specifications for the Field
Communicator can be found in the product manual for the Field Communicator.

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Introduction
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Table 1‐2. Specifications
Available Mounting
DVC6000 HW2 digital valve controllers can be
mounted on Fisher and other manufacturers rotary
and sliding‐stem actuators(1)
DVC6005 HW2: Base unit for 2 inch pipestand or wall
mounting
JDVC6015: Remotely mounted feedback unit for
sliding‐stem applications
JDVC6025: Remotely mounted feedback unit for
rotary or long‐stroke sliding‐stem applications or
JDVC6035: Remotely mounted feedback unit for
quarter‐turn rotary applications
Mounting kit required for mounting feedback unit on
actuator
Mounting the instrument vertically, with the vent at
the bottom of the assembly, or horizontally, with the
vent pointing down, is recommended to allow
drainage of moisture that may be introduced via the
instrument air supply.
Communication Protocol
JHART 5 or JHART 7
Input Signal
Point-to-Point
Analog Input Signal: 4-20 mA DC, nominal; split
ranging available
Minimum Voltage Available at Instrument Terminals
must be 9.5 VDC for analog control, 10 VDC for HART
communication
Minimum Control Current: 4.0 mA
Minimum Current w/o Microprocessor Restart: 3.5 mA
Maximum Voltage: 30 VDC
Overcurrent protected
Reverse Polarity protected
Multi-drop
Instrument Power: 11 to 30 VDC at 10 mA
Reverse Polarity protected
Supply Pressure(2)
Minimum Recommended: 0.3 bar (5 psig) higher
than maximum actuator requirements
Maximum: 10.0 bar (145 psig) or maximum pressure
rating of the actuator, whichever is lower
Medium: Air or Natural Gas
Supply medium must be clean, dry and non-corrosive
Per ISA Standard 7.0.01: A maximum 40 micrometer
particle size in the air system is acceptable. Further
filtration down to 5 micrometer particle size is
recommended. Lubricant content is not to exceed 1
ppm weight (w/w) or volume (v/v) basis.
Condensation in the air supply should be minimized.
Per ISO 8573-1:
Maximum particle density size: Class 7
Oil content: Class 3
Pressure Dew Point: Class 3 or at least 10_C less than
the lowest ambient temperature expected
Output Signal
Pneumatic signal as required by the actuator, up to
full supply pressure.
Minimum Span: 0.4 bar (6 psig)
Maximum Span: 9.5 bar (140 psig)
Action: JDouble, JSingle Direct or JReverse
Steady‐State Air Consumption(3)(4)
Standard Relay
At 1.4 bar (20 psig) supply pressure:
Less than 0.38 normal m3/hr (14 scfh)
At 5.5 bar (80 psig) supply pressure:
Less than 1.3 normal m3/hr (49 scfh)
Low Bleed Relay
At 1.4 bar (20 psig) supply pressure:
Average value 0.056 normal m3/hr (2.1 scfh)
At 5.5 bar (80 psig) supply pressure:
Average value 0.184 normal m3/hr (6.9 scfh)
Maximum Output Capacity(3)(4)
At 1.4 bar (20 psig) supply pressure:
10.0 normal m3/hr (375 scfh)
At 5.5 bar (80 psig) supply pressure:
29.5 normal m3/hr (1100 scfh)
Operating Ambient Temperature Limits(2)(5)
-40 to 85_C (-40 to 185_F) for base unit
-52 to 85_C (-62 to 185_F) for base unit utilizing the
Extreme Temperature option (fluorosilicone
elastomers)
-52 to 125_C (-62 to 257_F) for remote‐mount
feedback unit
Independent Linearity(6)
Typical Value: ±0.50% of output span
-continued-

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Table 1‐2. Specifications (continued)
Electromagnetic Compatibility
Meets EN 61326-1:2013
Immunity—Industrial locations per Table 2 of
the EN 61326-1 standard. Performance is
shown in table 1‐3 below.
Emissions—Class A
ISM equipment rating: Group 1, Class A
Lightning and Surge Protection—The degree of
immunity to lightning is specified as Surge immunity
in table 1‐3. For additional surge protection
commercially available transient protection devices
can be used.
Vibration Testing Method
Tested per ANSI/ISA-S75.13.01 Section 5.3.5. A
resonant frequency search is performed on all three
axes. The instrument is subjected to the ISA specified
1/2 hour endurance test at each major resonance.
Input Impedance
An equivalent impedance of 500 ohms may be used.
This value corresponds to 10V @ 20 mA.
Humidity Testing Method
Tested per IEC 61514‐2
Electrical Classification
Hazardous Area Approvals
CSA— Intrinsically Safe, Explosion‐proof,
Division 2, Dust Ignition-proof
FM— Intrinsically Safe, Explosion‐proof,
Dust Ignition-proof, Non-Incendive
ATEX— Intrinsically Safe, Flameproof, Type n
IECEx— Intrinsically Safe, Flameproof, Type n
Electrical Housing
CSA— Type 4X, IP66
FM— Type 4X, IP66
ATEX— IP66
IECEx— IP66
Other Classifications/Certifications
CUTR—Customs Union Technical Regulations
(Russia, Kazakhstan, Belarus, and Armenia)
INMETRO— National Institute of Metrology, Quality,
and Technology (Brazil)
PESO CCOE— Petroleum and Explosives Safety
Organisation - Chief Controller of Explosives (India)
Contact your Emerson sales office or Local Business
Partner for classification/certification specific
information.
Connections
Supply Pressure: 1/4 NPT internal and integral pad for
mounting 67CFR regulator
Output Pressure: 1/4 NPT internal
Tubing: 3/8‐inch recommended
Vent: 3/8 NPT internal
Electrical: 1/2 NPT internal or M20(7)
Actuator Compatibility
Stem Travel (Sliding‐Stem Linear)
Linear Actuators with rated travel between 6.35 mm
(0.25 inch) and 606 mm (23.375 inches)
Shaft Rotation (Quarter‐Turn Rotary)
Rotary Actuators with rated travel between 50
degrees and 180 degrees
Mounting
Weight
DVC6005 HW2 Base Unit: 4.1 kg (9 lbs)
DVC6015 Remote Feedback Unit: 1.3 kg (2.9 lbs)
DVC6025 Remote Feedback Unit: 1.4 kg (3.1 lbs)
DVC6035 Remote Feedback Unit: 0.9 kg (2.0 lbs)
Construction Materials
Housing, module base and terminal box:
A03600 low copper aluminum alloy
Cover: Thermoplastic polyester
Elastomers: Nitrile (standard)
Fluorosilicone (extreme temperature)
Options
JSupply and output pressure gauges or
JTire valves JIntegral mounted filter regulator
JLow‐Bleed Relay JExtreme Temperature
JIntegral 4‐20 mA Position Transmitter(8):
4‐20 mA output, isolated
Supply Voltage: 8‐30 VDC
Reference Accuracy: 1% of travel span
(Options continued on next page)
-continued-

Instruction Manual
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Introduction
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Table 1‐2. Specifications (continued)
Options (continued)
JIntegral Switch(8):
One isolated switch, configurable throughout the
calibrated travel range or actuated from a device alert
Off State: 0 mA (nominal)
On State: up to 1 A
Supply Voltage: 30 VDC maximum
Reference Accuracy: 2% of travel span
Contact your Emerson sales office, Local Business
Partner, or go to Fisher.com for additional
information
Declaration of SEP
Fisher Controls International LLC declares this
product to be in compliance with Article 4 paragraph
3 of the PED Directive 2014/68/EU. It was designed
and manufactured in accordance with Sound
Engineering Practice (SEP) and cannot bear the CE
marking related to PED compliance.
However, the product may bear the CE marking to
indicate compliance with other applicable European
Community Directives.
NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology.
1. 4‐conductor shielded cable, 18 to 22 AWG minimum wire size, in rigid or flexible metal conduit, is required for connection between base unit and feedback unit. Pneumatic tubing between base
unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50 feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.
2. The pressure/temperature limits in this document and any other applicable code or standard should not be exceeded.
3. Normal m3/hour - Normal cubic meters per hour at 0_C and 1.01325 bar, absolute. Scfh - Standard cubic feet per hour at 60_F and 14.7 psia.
4. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.
5. Temperature limits vary based on hazardous area approval.
6. Not applicable for travels less than 19 mm (0.75 inch) or for shaft rotation less than 60 degrees. Also not applicable for digital valve controllers in long‐stroke applications.
7. M20 electrical connection only available with ATEX approvals
8. The electronic output is available with either the position transmitter or the switch.
Table 1‐3. EMC Summary Results—Immunity
Port Phenomenon Basic Standard Test Level
Performance Criteria(1)
Point-to-
Point Mode
Multi-drop
Mode
Enclosure
Electrostatic discharge (ESD) IEC 61000‐4‐2 4 kV contact
8 kV air A(2) A
Radiated EM field IEC 61000‐4‐3
80 to 1000 MHz @ 10V/m with 1 kHz AM at 80%
1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80%
2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80%
A A
Rated power frequency
magnetic field IEC 61000‐4‐8 30 A/m at 50/60Hz A(2) A
I/O signal/control
Burst IEC 61000‐4‐4 1 kV A A
Surge IEC 61000‐4‐5 1 kV B B
Conducted RF IEC 61000‐4‐6 150 kHz to 80 MHz at 3 Vrms A A
Performance criteria: +/- 1% effect.
1. A = No degradation during testing. B = Temporary degradation during testing, but is self‐recovering.
2. Excluding auxiliary switch function, which meets Performance Criteria B.
Related Documents
This section lists other documents containing information related to the DVC6000 HW2 digital valve controller. These
documents include:
D Bulletin 62.1:DVC6000 HW2 - FIELDVUE DVC6000 HW2 Digital Valve Controller (D103786X012)
D Bulletin 62.1:DVC6005 - FIELDVUE DVC6005 Series Digital Valve Controller and DVC6015, DVC6025, and DVC6035
Feedback Unit Dimension (D103308X012)
D FIELDVUE DVC6005 Series Remote Mount Digital Valve Controller Quick Start Guide (D103784X012)
D FIELDVUE Digital Valve Controller Split Ranging (D103262X012)
D Using FIELDVUE Instruments with the Smart HART Loop Interface and Monitor (HIM) (D103263X012)

Instruction Manual
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Introduction
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D Using FIELDVUE Instruments with the Smart Wireless THUM Adapter and a HART Interface Module (HIM)
(D103469X012)
D Audio Monitor for HART Communications (D103265X012)
D HART Field Device Specification - FIELDVUE DVC6000 HW2 Digital Valve Controller (D103782X012)
D Using the HART Tri‐Loop HART‐to‐Analog Signal Converter with FIELDVUE Digital Valve Controllers (D103267X012)
D Lock‐in‐Last Strategy (D103261X012)
D Fisher HF340 Filter Instruction Manual (D102796X012)
D 475 Field Communicator User's Manual
D ValveLink Software Help or Documentation
All documents are available from your Emerson sales office or Local Business Partner, or at Fisher.com.
Educational Services
For information on available courses for the DVC6000 HW2 digital valve controller, as well as a variety of other
products, contact:
Emerson Automation Solutions
Educational Services - Registration
Phone: + 1-641‐754‐3771 or +1-800‐338‐8158
Email: [email protected]
emerson.com/fishervalvetraining

Instruction Manual
D103785X012
Wiring Practices
June 2017
9
Section 2 Wiring Practices22
Control System Requirements
There are several parameters that should be checked to ensure the control system is compatible with the
DVC6000 HW2 digital valve controller.
HART Filter
Depending on the control system you are using, a HART filter may be needed to allow HART communication. The
HART filter is a passive device that is inserted in field wiring from the HART loop. The filter is normally installed near the
field wiring terminals of the control system I/O (see figure 2‐1). Its purpose is to effectively isolate the control system
output from modulated HART communication signals and raise the impedance of the control system to allow HART
communication. For more information on the description and use of the HART filter, refer to the appropriate HART
filter instruction manual.
To determine if your system requires a filter contact your Emerson sales office or Local Business Partner.
Note
A HART filter is typically NOT required for any of the Emerson Automation Solutions control systems, including PROVOXt, RS3t,
and DeltaVtsystems.
Figure 2‐1. HART Filter Application
DIGITAL VALVE
CONTROLLER
4‐20 mA + HART
VALVE
Tx Tx
I/O I/O
HART
FILTER
NON‐HART BASED DCS
A6188‐1
Voltage Available
The voltage available at the DVC6000 HW2 digital valve controller must be at least 10 VDC. The voltage available at
the instrument is not the actual voltage measured at the instrument when the instrument is connected. The voltage
measured at the instrument is limited by the instrument and is typically less than the voltage available.

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Wiring Practices
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As shown in figure 2‐2, the voltage available at the instrument depends upon:
D the control system compliance voltage
D if a filter, wireless THUM adapter, or intrinsic safety barrier is used, and
D the wire type and length.
The control system compliance voltage is the maximum voltage at the control system output terminals at which the
control system can produce maximum loop current.
The voltage available at the instrument may be calculated from the following equation:
Voltage Available = [Control System Compliance Voltage (at maximum current)] - [filter voltage drop (if a HART filter is
used)] - [total cable resistance maximum current] - [barrier resistance x maximum current].
The calculated voltage available should be greater than or equal to 10 volts DC.
Table 2‐1 lists the resistance of some typical cables.
The following example shows how to calculate the voltage available for a HoneywelltTDC2000 control system with a
HF340 HART filter, and 1000 feet of Beldent9501 cable:
Voltage available = [18.5 volts (at 21.05 mA)] - [2.3 volts] - [48 ohms 0.02105 amps]
Voltage available = [18.5] - [2.3] - [1.01]
Voltage available = 15.19 volts
Figure 2‐2. Determining Voltage Available at the Instrument
3 The voltage available at the instrument is not the voltage measured at the instrument terminals. Once the
instrument is connected, the instrument limits the measured voltage to approximately 8.0 to 9.5 volts.
1 Obtain filter voltage drop. The measured drop will be different than this value. The measured filter voltage drop
depends upon control system output voltage, the intrinsic safety barrier (if used), and the instrument. See note 3.
HART FILTER
(if used)
CONTROL
SYSTEM
+
-
COMPLIANCE VOLTAGE
VOLTAGE
AVAILABLE AT THE
INSTRUMENT
+
-
R
INTRINSIC SAFETY
BARRIER
(if used)
Control system compliance voltage
= Voltage available at the instrument 3
– Filter voltage drop (if used) 1
Example Calculation
18.5 volts (at 21.05 mA)
– 2.3 volts (for HF300 filter)
– Intrinsic safety barrier resistance (if used) x maximum loop current – 2.55 volts (121 ohms x 0.02105 amps)
TOTAL LOOP
CABLE RESISTANCE
– Total loop cable resistance x maximum loop current – 1.01 volts (48 ohms x 0.02105 amps for
1000 feet of Belden 9501 cable)
= 15.19 volts, available—if safety barrier (2.55 volts)
is not used
NOTES:
Calculate Voltage Available at the Instrument as follows:
THUM ADAPTER
(IF USED)
– Smart Wireless THUM adapter voltage drop (if used) 2
2 The voltage drop of the THUM adapter is linear from 2.25 volts at 3.5 mA to 1.2 volts at 25 mA.

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Table 2‐1. Cable Characteristics
Cable Type Capacitance(1)
pF/Ft
Capacitance(1)
pF/m
Resistance(2)
Ohms/ft
Resistance(2)
Ohms/m
BS5308/1, 0.5 sq mm 61.0 200 0.022 0.074
BS5308/1, 1.0 sq mm 61.0 200 0.012 0.037
BS5308/1, 1.5 sq mm 61.0 200 0.008 0.025
BS5308/2, 0.5 sq mm 121.9 400 0.022 0.074
BS5308/2, 0.75 sq mm 121.9 400 0.016 0.053
BS5308/2, 1.5 sq mm 121.9 400 0.008 0.025
BELDEN 8303, 22 awg 63.0 206.7 0.030 0.098
BELDEN 8441, 22 awg 83.2 273 0.030 0.098
BELDEN 8767, 22 awg 76.8 252 0.030 0.098
BELDEN 8777, 22 awg 54.9 180 0.030 0.098
BELDEN 9501, 24 awg 50.0 164 0.048 0.157
BELDEN 9680, 24 awg 27.5 90.2 0.048 0.157
BELDEN 9729, 24 awg 22.1 72.5 0.048 0.157
BELDEN 9773, 18 awg 54.9 180 0.012 0.042
BELDEN 9829, 24 awg 27.1 88.9 0.048 0.157
BELDEN 9873, 20 awg 54.9 180 0.020 0.069
1. The capacitance values represent capacitance from one conductor to all other conductors and shield. This is the appropriate value to use in the cable length calculations.
2. The resistance values include both wires of the twisted pair.
Compliance Voltage
If the compliance voltage of the control system is not known, perform the following compliance voltage test.
1. Disconnect the field wiring from the control system and connect equipment as shown in figure 2‐3 to the control
system terminals.
Figure 2‐3. Voltage Test Schematic
CIRCUIT
UNDER
TEST
VOLTMETER
MILLIAMMETER
1 kWPOTENTIOMETER
A6192‐1
2. Set the control system to provide maximum output current.
3. Increase the resistance of the 1 kWpotentiometer, shown in figure 2‐3, until the current observed on the
milliammeter begins to drop quickly.
4. Record the voltage shown on the voltmeter. This is the control system compliance voltage.
For specific parameter information relating to your control system, contact your Emerson sales office or Local Business
Partner.

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Wiring Practices
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Auxiliary Terminal Wiring Length Guidelines
The Auxiliary Input Terminals of a DVC6000 HW2 with instrument level ODV can be used with a locally‐mounted
switch for initiating a partial stroke test. Some applications require that the switch be installed remotely from the
DVC6000 HW2.
The length for wiring connected to the Auxiliary Input Terminals is limited by capacitance. For proper operation of the
Auxiliary Input Terminals capacitance should not exceed 100,000 pF. As with all control signal wiring, good wiring
practices should be observed to minimize adverse effect of electrical noise on the Aux Switch function.
Example Calculation: Capacitance per foot or per meter is required to calculate the length of wire that may be
connected to the Aux switch input. The wire should not exceed the capacitance limit of 100,000 pF. Typically the wire
manufacturer supplies a data sheet which provides all of the electrical properties of the wire. The pertinent parameter
is the highest possible capacitance. If shielded wire is used, the appropriate number is the “Conductor to Other
Conductor & Shield” value.
Example — 18AWG Unshielded Audio, Control and Instrumentation Cable
Manufacturer's specifications include:
Nom. Capacitance Conductor to Conductor @ 1 KHz: 26 pF/ft
Nom. Conductor DC Resistance @ 20 Deg. C: 5.96 Ohms/1000 ft
Max. Operating Voltage - UL 200 V RMS (PLTC, CMG),150 V RMS (ITC)
Allowable Length with this cable = 100,000pF /(26pF/ft) = 3846 ft
Example — 18AWG Shielded Audio, Control and Instrumentation Cable
Manufacturer's specifications include:
Nom. Characteristic Impedance: 29 Ohms
Nom. Inductance: .15 μH/ft
Nom. Capacitance Conductor to Conductor @ 1 KHz: 51 pF/ft
Nom. Cap. Cond. to other Cond. & Shield @ 1 Khz: 97 pF/ft
Allowable Length with this cable = 100,000pF /(97pF/ft) = 1030 ft
The AUX switch input passes less than 1 mA through the switch contacts, and uses less than 5 V, therefore, neither the
resistance nor the voltage rating of the cable are critical. Ensure that switch contact corrosion is prevented. It is
generally advisable that the switch have gold‐plated or sealed contacts.
Maximum Cable Capacitance
The maximum cable length for HART communication is limited by the characteristic capacitance of the cable.
Maximum length due to capacitance can be calculated using the following formulas:
Length(ft) = [160,000 - Cmaster(pF)] [Ccable(pF/ft)]
Length(m) = [160,000 - Cmaster(pF)] [Ccable(pF/m)]
where:
160,000 = a constant derived for FIELDVUE instruments to ensure that the HART network RC time constant will be no
greater than 65 μs (per the HART specification).
Cmaster = the capacitance of the control system or HART filter

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Wiring Practices
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Ccable = the capacitance of the cable used (see table 2‐1)
The following example shows how to calculate the cable length for a FoxborotI/A control system (1988) with a Cmaster
of 50, 000 pF and a Belden 9501 cable with characteristic capacitance of 50pF/ft.
Length(ft) = [160,000 - 50,000pF] [50pF/ft]
Length = 2200 ft.
The HART communication cable length is limited by the cable characteristic capacitance. To increase cable length,
select a wire with lower capacitance per foot. Contact your Emerson sales office for specific information relating to
your control system.
Remote Travel Sensor Connections
The DVC6005 HW2 base unit is designed to receive travel information via a remote sensor. The remote can be any of
the following:
D Emerson Automation Solutions supplied DVC6015, DVC6025 or DVC6035 remote feedback unit; refer to the
DVC6005 Series Remote Mount Digital Valve Controller quick start guide (D103784X012) that ships with the
product,
D An under‐traveled 10 kOhm potentiometer used in conjunction with onboard 30 kOhm resistor, or
D A potentiometer used in conjunction with two fixed resistors (potentiometer travel is the same as actuator travel).
WARNING
Personal injury or property damage, caused by wiring failure, can result if the feedback wiring connecting the base unit
with the remote feedback unit shares a conduit with any other power or signal wiring.
Do not place feedback wiring in the same conduit as other power or signal wiring.
Note
3‐conductor shielded cable, 22 AWG minimum wire size, is required for connection between base unit and feedback unit.
Pneumatic tubing between base unit output connection and actuator has been tested to 91 meters (300 feet). At 15 meters (50
feet) there was no performance degradation. At 91 meters there was minimal pneumatic lag.
Using an External 10 kOhm External Potentiometer as a Remote Travel Sensor
Note
Potentiometer travel must be between 1.3 and 1.6 times greater than the actuator travel. For example: if an actuator has a travel
of 9 inches, then a linear potentiometer must be selected with a rated travel between 11.7 and 14.4 inches. The resistive element
must be tapered from 0 kOhm to 10 kOhm over rated travel of the potentiometer. The actuator will only use 63 to 76 % of the
potentiometer rated travel.

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Note
The digital valve controller must be configured using the SStem/Roller selection on the menu of the appropriate setup device.
The DVC6005 HW2 base unit was designed to work with a 40 kOhm potentiometer for travel feedback. However,
there are linear potentiometers that are readily available with a rated resistance of 10 kOhm. Therefore, the feedback
connections terminal box of the DVC6005 HW2 contains an additional 30 kOhm fixed resistor that may be added to
the circuit. This brings the total resistance up to the required 40 kOhm.
1. Mount the external 10 kOhm potentiometer to the actuator such that the mid‐travel position of the potentiometer
(5 kOhm) corresponds to the mid‐travel position of the actuator. This will leave an equal amount of unused resistive
element on both ends of the travel, which is required by the digital valve controller to function properly.
2. On the base unit, remove the feedback connections terminal box cap.
3. If necessary, install conduit between the potentiometer and the base unit following applicable local and national
electrical codes. Route the 3‐conductor shielded cable between the two units (refer to figure 2‐4).
Figure 2‐4. Terminal Details for Connecting a FIELDVUE DVC6005 HW2 Base Unit and a 10k Ohm External
Potentiometer
3RD PARTY FEEDBACK ELEMENT
(WITH 10k WPOTENTIOMETER)
(30k W)
INTERNAL
3
1
30k
2
"10k W
BASE UNIT TERMINATION BOX
(DVC6005 HW2)
4. Connect one wire of the 3‐conductor shielded cable between the terminal labeled “30kW” on the base unit and one
end lead of the potentiometer.
5. Connect the second wire of the 3‐conductor shielded cable between the middle lead (wiper) of the 10 kOhm
potentiometer to Terminal 2 on the base unit.
6. Connect the third wire of the 3‐conductor shielded cable between Terminal 3 on the base unit and the other
end‐lead of the 10 kOhm potentiometer.
7. Connect the cable shield or drain wire to the ground screw in the feedback connections terminal box of the base
unit. Do not connect the shield or drain wire to the external potentiometer.
8. Replace and tighten the base unit cover.

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Using a Potentiometer with Two Fixed Resistors as a Remote Travel Sensor
Perform the following procedure if a potentiometer is used with the same, or slightly longer travel than the actuator's
travel.
Note
The potentiometer must be capable of resistance close to 0 Ohms.
CAUTION
To prevent damage to the potentiometer, ensure that it is free to travel the entire length of the actuator's travel.
Note
The digital valve controller must be configured using the SStem/Roller selection on the menu of the appropriate setup device.
This procedure uses three resistors connected in series, two fixed resistors and one potentiometer. Three conditions
must be met for the resistor combination to correctly operate the digital valve controller:
D The maximum resistance of the potentiometer [Rpot(max)] must be between 3.9 kOhm and 10 kOhm.
D The resistance of R1is 4.25 times greater than Rpot(max).
D The resistance of R2is 4 times less than Rpot(max).
WARNING
To avoid personal injury or property damage from an uncontrolled process ensure that the R1 resistor is properly insulated
before installing it in the terminal box.
1. On the base unit, remove the feedback connections terminal box cap.
2. If necessary, install conduit between the two‐resistor series and the base unit following applicable local and national
electrical codes. Route the 3‐conductor shielded cable between the two units (refer to figure 2‐5).

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Wiring Practices
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Figure 2‐5. Terminal Details for Connecting a FIELDVUE DVC6005 HW2 Base Unit and a Three‐Resistor Series
3
1
30kW
(R2)
(R1)
2
"(Rpot)
THREE‐RESISTOR SERIES
BASE UNIT TERMINATION BOX
(DVC6005 HW2)
3. Install the fixed resistor (R1) across the unlabeled bottom Terminal and Terminal #1. The bottom terminal does not
have a screw. The screw on the 30 kOhm terminal can be used. R1 must be properly insulated when installed in the
terminal box to prevent personal injury or property damage.
4. Connect one wire of the 3‐conductor shielded cable between the unlabeled bottom Terminal on the base unit and
an end‐lead of the external potentiometer (Rpot).
5. Connect the second wire of the 3‐conductor shielded cable between the middle lead (wiper) of the external
potentiometer (Rpot) and Terminal 2 on the base unit.
6. Connect the third wire of the 3‐conductor shielded cable between between a lead on fixed resistor (R2) and
terminal #3 of the base unit.
7. Connect the available end‐lead on the potentiometer (Rpot) with the available lead on fixed resistor (R2).
8. Connect the cable shield or drain wire to the ground screw in the feedback connections terminal box of the base
unit. Do not connect the shield or drain wire to the two‐resistor series.
9. Replace and tighten the base unit cover.
Example: Using a linear potentiometer rated at 400 Ohms/inch on an actuator with 16” of travel.
D Rpot(max) is 400 Ohms/in x 16” = 6.4 kOhm
D R1= 6.4 kOhm x 4.25 = 27.2 kOhm
D R2= 6.4 kOhm / 4 = 1.6 kOhm

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Installation in Conjunction with a Rosemount 333 HART Tri‐Loop
HART‐to‐Analog Signal Converter
Use the DVC6000 HW2 digital valve controller in operation with a Rosemount 333 HART Tri‐Loop HART‐to‐Analog
Signal Converter to acquire an independent 4‐20 mA analog output signal for the analog input, travel target, pressure,
or travel. The HART Tri‐Loop accepts any three of these digital signals and converts them into three separate 4‐20 mA
analog channels.
Refer to figure 2‐6 for basic installation information. Refer to the 333 HART Tri‐Loop HART‐to‐Analog Signal Converter
Product Manual (00809-0100-4754) for complete installation information.
Figure 2‐6. HART Tri‐Loop Installation Flowchart
START HERE
DONE
Digital valve
controller
Installed?
Unpack the
HART Tri‐Loop
Review the HART
Tri‐Loop Product
Manual
Set the digital
valve controller
Burst Option
Set the digital
valve controller
Burst Mode
No
Yes
Install the digital
valve controller.
Install the HART Tri‐
Loop. See HART Tri‐
Loop product manual
Mount the HART
Tri‐Loop to the
DIN rail.
Wire the digital
valve controller to
the HART Tri‐Loop.
Install Channel 1
wires from HART
Tri‐Loop to the
control room.
(Optional) Install
Channel 2 and 3 wires
from HART Tri‐Loop to
the control room.
Configure the HART
Tri‐Loop to receive
digital valve controller
burst commands
Pass system
test?
Check
troubleshooting
procedures in
HART Tri‐Loop
product manual.
No
Yes
E0365

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Wiring Practices
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Commissioning the Digital Valve Controller for use with the HART
Tri‐Loop Signal Converter
To prepare the digital valve controller for use with a 333 HART Tri‐Loop, you must configure the digital valve controller
to burst mode, and select Burst Command 3. In burst mode, the digital valve controller provides digital information to
the HART Tri‐Loop HART‐to‐Analog Signal Converter. The HART Tri‐Loop converts the digital information to a 4 to 20
mA analog signal. Each burst message contains the latest value of the primary (analog input), secondary (travel
target), tertiary (configured output pressure), and quaternary (travel) variables.
To commission a DVC6000 HW2 for use with a HART Tri‐Loop, perform the following procedures.
Note
The DVC6000 HW2 must be in HART 5 compatibility mode to use burst communications.
Enable Burst Operation
Field Communicator
With I/O Package
Configure > Manual Setup > Outputs > Burst Mode (2‐2‐6‐5) HC, AD, PD or (2-2-7-5) ODV
Without I/O Package
Configure > Manual Setup > Outputs > Burst Mode (2‐2‐6‐2) HC, AD, PD or (2-2-7-2) ODV
Select Burst Enable and follow the prompts to enable burst mode. Then select Burst Command and follow the prompts
to configure Loop Current/PV/SV/TV/QV.
Select the HART Variable Assignments
Field Communicator
With I/O Package
Configure > Manual Setup > Outputs > HART Variable Assignments (2-2-6-4) HC, AD, PD or (2-2-7-4) ODV
Without I/O Package
Configure > Manual Setup > Outputs > HART Variable Assignments (2-2-6-1) HC, AD, PD or (2-2-7-1) ODV
Configure the HART Variable Assignments. The Primary Variable (PV) is always Analog Input. The Secondary Variable
(SV), Tertiary Variable (TV) and Quaternary Variable (QV) can be configured to any of the following variables.
D Setpoint
D Travel (see note below)
D Pressure A
D Pressure B
D Pressure AB
D Supply Pressure
D Drive Signal
D Analog Input
Note
If the instrument is configured to operate in pressure control mode, or detects an invalid travel sensor reading, the Travel variable
will report pressure in percent of bench set range.

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Section 3 Configuration
Guided Setup
Field Communicator Configure > Guided Setup (2‐1)
The following procedures will guide you through the instrument setup process.
D Device Setup—This procedure is used to configure actuator and valve information, calibrate the valve assembly, and
assign the tuning set for the valve assembly.
D Performance Tuner (instrument level AD, PD, ODV)—This procedure executes a simple step response test and then
calculates a recommended set of gain values based on the response of the control valve. See page 30 for additional
information.
D Stabilize Optimize (instrument level HC)—This procedure permits you to adjust valve response by changing the
digital valve controller tuning. See page 30 for additional information.
Manual Setup33
Manual Setup allows you to configure the digital valve controller to your application. Table 3‐1 lists the default settings
for a standard factory configuration. You can adjust actuator response, set the various modes, alerts, ranges, travel
cutoffs and limits. You can also restart the instrument and set the protection.
Table 3‐1. Default Detailed Setup Parameters
Setup Parameter Default Setting(1)
Instrument
Configuration
Control Mode Analog
Restart Control Mode Resume Last
Analog In Range Low 4 mA
Analog In Range High 20 mA
Analog Input Units mA
Local AutoCal Button Disabled
Polling Address 0
Burst Mode Enable No
Burst Command 3
Cmd 3 (Trending) Pressure A-B
Dynamic Response and
Tuning
Input Characterization Linear
Travel Limit High 125%
Travel Limit Low -25%
Travel/Pressure Cutoff High 99.46%
Travel/Pressure Cutoff Low 0.50%
Set Point Rate Open 0%/sec
Set Point Rate Close 0%/sec
Set Point Filter Time (Lag Time) 0 sec
Integrator Enable Yes
Integral Gain 9.4 repeats/minute
Integral Deadzone 0.26%
-continued on next page-

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Configuration
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Table 3‐1. Default Detailed Setup Parameters (continued)
Setup Parameter Default Setting(1)
Deviation & Other Alerts
Travel Deviation Alert Enable Yes
Travel Deviation Alert Point 5%
Travel Deviation Time 9.99 sec
Pressure Deviation Alert Enable Yes
Pressure Deviation Alert Point 5 psi(2)
Pressure Deviation Alert Time 5.0 sec
Drive Signal Alert Enable Yes
Supply Pressure Alert Enable Yes
1. The settings listed are for standard factory configuration. DVC6000 HW2 instruments can also be ordered with custom configuration
settings. Refer to the order requisition for custom settings (if specified) .
2. Adjust to bar, kPa, or Kg/cm2if necessary
Mode and Protection
Field Communicator Configure > Manual Setup > Mode and Protection (2‐2‐1)
Instrument Mode
There are two instrument modes for the DVC6000 HW2; In Service or Out of Service. In Service is the normal operating
mode such that the instrument follows the 420 mA control signal. Out of Service is required in some cases to modify
configuration parameters or to run diagnostics.
Note
Some changes that require the instrument to be taken Out Of Service will not take effect until the instrument is placed back In
Service or the instrument is restarted.
Write Protection
There are two Write Protection modes for the DVC6000 HW2: Not Protected or Protected. Protected prevents
configuration and calibration changes to the instrument. The default setting is Not Protected. Write Protection can be
changed to Protected remotely. However, to change Write Protection to Not Protected, you must have physical access
to the instrument. The procedure will require you to press a button ( ) on the terminal box as a security measure.
Instrument
Field Communicator Configure > Manual Setup > Instrument (2‐2‐2)
Follow the prompts on the Field Communicator display to configure the following Instrument parameters:
Identification
D HART Tag—A tag name up to 8 characters is available for the instrument. The HART tag is the easiest way to
distinguish between instruments in a multi‐instrument environment. Use the HART tag to label instruments
electronically according to the requirements of your application. The tag you assign is automatically displayed
when the Field Communicator establishes contact with the digital valve controller at power‐up.
D HART Long Tag (HART Universal Revision 7 only)—A tag name up to 32 characters is available for the instrument.