Emerson Yarway User manual

YARWAY BACK PRESSURE REGULATOR ¾” THRU 6”
INSTALLATION AND MAINTENANCE INSTRUCTIONS
Before installation these instructions must be fully read and understood
© 2017 Emerson. All Rights Reserved.valves.emerson.com VCIOM-02556-EN 17/05
PRINCIPALS OF OPERATION
The Back Pressure Regulator (BPR) is used to
regulate the outlet pressure from modulating
high pressure let-down valves or pump bypass
valves when unregulated conditions would
cause flashing, cavitation, choked flow and
other undesirable two-phase flow effects.
Mounted between flanges, the regulator
is completely contained within the piping.
It consists of a spring-loaded plunger whose
motion opens a cylindrical flow passage in
the center of the regulator. Flow variations
cause the plunger to respond by increasing
or decreasing the open flow area. The spring
loading is set to maintain the liquid pressure in
the line at, or above, the level chosen to prevent
cavitation and two-phase flow in the let-down
valve and in the piping between the valve and
the regulator.
STORAGE
Inspect the regulator assembly as received
against the purchase specifications. The unit
was carefully prepared and supported for
shipment. Verify the satisfactory condition
of the unit and store it, if necessary, in the
shipping container in a dry enclosure.
UNPACKING
1. Remove from the shipping container.
If necessary, use a sling around the cylinder.
2. Observe and follow any caution and
instruction tags attached to the unit.
3. Protect the surfaces that serve as gasket
sealing from scratches, nicks or marks.
4. Inspect for and remove any external or
internal shipping restraints.
5. If, for any reason, the regulator has
been disassembled, contact Yarway and
then if so advised, follow the directions
under 'Maintenance' for disassembly and
assembly instructions.
Engineering doc. #965910 Rev. B
SPECIFICATIONS
Line sizes: ¾”, 1½”, 2”, 3”, 4”, 6”
Class: To 1500
Installation: Inserts into line between
flanges
Flange facings: Facings match the raised face
requirements of ANSI B16.5,
Class 300 through 1500
Pressure
differential: Selected for the application
See nameplate for the
operating differential pressure
FEATURES
• Prevents undesirable two-phase flow in
piping runs and in modulating valves.
• Reduces cavitation and erosion in
high pressure let-down valve trim.
Reduces noiselevel due to those effects.
• Stainless steel construction of all
operatingparts.
• Installed between flanges; no welding
or other procedures or preparation;
no external connections.

2
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YARWAY BACK PRESSURE REGULATOR ¾” THRU 6”
INSTALLATION AND MAINTENANCE INSTRUCTIONS
FIGURE 1
* Same diameter as raised face to align and
center regulator in line except ¾” sizewhich
hasraisedface.
PARTS LIST
Item Part
1Seat
2Plunger guide
3O-ring
4Plunger
5Spring retainer
6Spring
7Seal
8Retaining ring
9Washer
10 Draw bolt
11 Spacer
CAUTION
The Back Pressure Regulator has an internal
spring and if the draw bolt is removed, it should
be done carefully.
OPERATION
During pump tests and/or let-down valve tests,
observe the pressure in the pipe line ahead
of the regulator under a variety of conditions.
Check that the pressure specifications are
met under flow conditions. Contact Yarway
immediately if there are any questions
regarding performance.
Following the operational checks above, make
periodic performance checks when convenient
by noting the inlet pressure and comparing
itwith previous observations.
MAINTENANCE
There are no routine maintenance procedures
for the Back Pressure Regulator.
DISASSEMBLY / SERVICE / REASSEMBLY
Before any service starts, pressure must be
relieved and flow to the regulator must be
blocked. Pressure or vacuum downstream
must be relieved. If connection is made
into andbelow the water level in a tank, the
tank must be drained below the regulator
connection. If possible, allow time for cooling
of elevated temperatures to prevent injury
duetopossible contact.
Disassembly
Loosen the flanged joint holding the regulator.
Remove the regulator from the pipe. Place the
regulator on wood blocks or other clean, flat
wooden surface. Do not mark or scratch the
gasket sealing surfaces. To disassemble the
regulator:
Carefully drill out the stake mark with a small
drill. Remove orifice (¾” only). Install draw bolt
and washer (see Table A for sizes) and tighten
until “snug” (torque = 5 to 10 ft·lb). Loosen
retaining ring (clockwise) approximately one
turn and remove spiral ring. The BPR unit can
now be removed as an assembly. Use a soft
metal rod to drive assembly in same direction
as flow arrow.
INSTALLATION
The Back Pressure Regulator is mounted and
clamped between flanges. A typical installation
is shown in Figure 1. It is important that the
regulator be mounted in the correct flow
direction; flow arrow is on nameplate.
Upstream piping should be flushed to
removeall foreign objects before the
regulatoris installed.
Insert the regulator into the pipe. Support and
center the regulator on the raised face on the
flanges per Figure 1. Secure the joint using
standard assembly procedures.
A pressure tap with a valve and pressure
gage, located in the line between the let-down
valve outlet and the inlet to the regulator, is
desirable. Size the gage for the maximum
pressure it could sense, usually taken as
thatatthe inlet of the let-down valve.

3
45
62 137
45
13
2
¾”-1½” 10-24 3½” 1½” 1
1
/
16”7
/
32”1
/
16”
2” ¼-20 4” 1½” 1⅜” 9
/
32”1
/
16”
3” ¼-20 5½” 1¾” 2
1
/
16”9
/
32”⅛”
4” 5
/
16-18 7” 2¼” 2⅞” 11
/
32”⅛”
6” ⅜-16 7½” 3” 4½” 13
/
32”⅛”
¾”-1½” 1⅛-12 20-25 (27-34)
21
7
/
16-12 45-55 (61-75)
32⅛-12 100-120 (136-163)
42⅞-12 180-220 (244-298)
64¾-12 300-340 (406-460)
YARWAY BACK PRESSURE REGULATOR ¾” THRU 6”
INSTALLATION AND MAINTENANCE INSTRUCTIONS
TABLE A
BPR
size
Bolt
thread
Bolt
length
Min. thread
length
Washer
O.D.
Washer
I.D.
Washer
thickness
Regulator size Nut size
Torques
ft·lb (Nm)
PARTS LIST
Item Part
1Body
2Capsule assembly
3Spiral ring
4Nameplate
5Drive screw
6Orifice
7Raised face adapter
¾” SIZE 1½” - 6” SIZE
The unit is reassembled and ready for installation. Keep it clean and free of foreign matter and objects.
Reassembly
Place regulator flange face down.
• Lubricate O-ring with O-ring lubricant and
install BPR capsule into body.
Use the following lubricants or their
equivalents:
- Anti-seize: Never-Seez NS 165
(pure nickel special).
- O-ring: P-80 rubber lubricant or liquid soap
(International Products Corp.).
Service
The internal parts are replaced as a calibrated
capsule assembly and are not available as
individual parts.
• Install spiral ring into body groove
(lubricatebottom side with anti-seize).
• Prep exposed plunger guide threads with
Loctite Grade T Primer; coat with Loctite 272
(thread locking adhesive). Back retaining ring
out to load BPR capsule with required torque.
Remove and discard draw bolt and washer
(used to hold the capsule assembly together).
Stake plunger guide into retaining ring; do not
stake toward centerline of BPR. Install orifice
(torque = 15-20 in·lb). Recommend new orifice
when installing new assembly. Orificeis used
on ¾” size only.

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YARWAY BACK PRESSURE REGULATOR ¾” THRU 6”
INSTALLATION AND MAINTENANCE INSTRUCTIONS
TROUBLESHOOTING AND DIAGNOSIS
Symptom Probable cause Corrective action
Sudden pressure loss Object holding piston open Increase flow rate and flush object through
Disassemble and remove object. See 'Disassembly / Service / Reassembly'
Long term pressure loss Orifice enlargement Recondition
Piston leading edge worn Recondition