Emerson PACMotion VFD PROFINET User manual

PACMotion VFD PROFINET Configuration User Manual Contents
GFK-3226A Feb 2022
PACMotion VFD PROFINET Configuration
USER MANUAL

PACMotion VFD PROFINET Configuration User Manual Contents
GFK-3226A Feb 2022
Contents i
Contents
Section 1: Overview ...............................................................1
1.1 Configuration Tools ............................................................................................. 2
Section 2: PROFINET Configuration Steps ...............................3
2.1 Simplex Configuration ......................................................................................... 3
2.2 Hot Standby Redundancy .................................................................................. 10
2.3 Media Redundancy Configuration...................................................................... 13
Section 3: Commissioning using PACMotion VFD Studio ......16
Section 4: Going Online with PME ........................................20
4.1 Store the Configuration ..................................................................................... 20
4.2 Run the Motor ................................................................................................... 21
Section 5: Additional Information ........................................22
General Contact Information ....................................................................................... 23
Technical Support........................................................................................................ 23

PACMotion VFD PROFINET Configuration User Manual Warnings and Cautions
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Contents ii
Warnings and Caution Notes as Used in this Publication
WARNING
Warning notices are used in this publication to emphasize that hazardous voltages, currents, temperatures, or other
conditions that could cause personal injury exist in this equipment or may be associated with its use.
In situations where inattention could cause either personal injury or damage to equipment, a Warning notice is used.
CAUTION
Caution notices are used where equipment might be damaged if care is not taken.
Note: Notes merely call attention to information that is especially significant to understanding and operating
the equipment.
These instructions do not purport to cover all details or variations in equipment, nor to provide for every possible
contingency to be met during installation, operation, and maintenance. The information is supplied for informational
purposes only, and Emerson makes no warranty as to the accuracy of the information included herein. Changes,
modifications, and/or improvements to equipment and specifications are made periodically and these changes may or
may not be reflected herein. It is understood that Emerson may make changes, modifications, or improvements to the
equipment referenced herein or to the document itself at any time. This document is intended for trained personnel
familiar with the Emerson products referenced herein.
Emerson may have patents or pending patent applications covering the subject matter in this document. The
furnishing of this document does not provide any license whatsoever to any of these patents.
Emerson provides the following document and the information included therein as-is and without warranty of any
kind, expressed or implied, including but not limited to any implied statutory warranty of merchantability or fitness for
a particular purpose.

PACMotion VFD PROFINET Configuration User Manual Section 1
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Overview 1
Section 1: Overview
PACMotion Variable Frequency Drives (VFD) equipped with the PROFINET Interface Option Card are
capable of being installed on a PROFINET network. The redundancy capable version, IC866-OC-PR,
incorporates support for Hot Standby Redundancy and Media Redundancy. This user manual describes
the steps required to configure and communicate with a PACMotion VFD utilizing the IC866-OC-PR
over a PROFINET network. Another version of the option card, IC866-OC-P, is available with the same
features except without support for Hot Standby Redundancy.
In this user manual, we will utilize a CPL410 system to establish base PROFINET network
communications, enable Hot Standby Redundancy, and configure Media Redundancy.
The PLC controller will require a PROFINET Controller Device, either an embedded PNC such as those
incorporated into the CPL410 or CPE330, or a standalone PNC such as the PNC001.
This procedure assumes a CPL410 controller system and the PROFINET network has been connected.
Note: If Media Redundancy is required, the PROFINET network ring must be left open (i.e. one of the
network connections left disconnected) until the controllers and network devices are fully configured.
Figure 1: PACMotion VFD with CPL410 HSB and MRP

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Overview 2
1.1 Configuration Tools
The following tools are required:
PAC Machine Edition (PME): Software used to configure the PACSystems Controller and associated I/O.
The VFDs are treated as I/O devices within the controller framework. PME is also used to develop PLC
logic that resides in the controller and to monitor the application. Refer to Section 2: PROFINET
Configuration Steps.
PROFINET DCP: This is a discovery tool launched from within PME. It is used for PROFINET networks
only. Refer to Section 2: PROFINET Configuration Steps.
PACMotion VFD Studio: This is also launched from within PME. It is used to perform PACMotion VFD
commissioning activities. Refer to Commissioning using PACMotion VFD Studio. Note that PME Release
9.50 SIM10 or later incorporates VFD Studio. USB to RS-485 adaptor (IC866-CABL-USB485) is required
for the VFD Studio tool to communicate with the drive.
1.2 Revisions in this Manual
Revision
Date
Description
A
Jul 2021
Initial Release

PACMotion VFD PROFINET Configuration User Manual Section 2
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PROFINET Configuration Steps 3
Section 2: PROFINET Configuration Steps
2.1 Simplex Configuration
The following steps are required for a simple PROFINET connection.
1. Connect PME
Attach the computer running PAC Machine Edition (PME) to the PACSystems Controller to be
configured.
2. Configure the PROFINET Controller
On PME, select the hardware configuration for CPL410 and set LAN 2 Mode to PROFINET (Figure 2). For
additional details on programming a controller for a PROFINET network, refer to the GFK-2571,
PACSystems RX3i & RSTi-EP PROFINET I/O Controller User Manual.
Figure 2: Enable Embedded PROFINET Controller

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PROFINET Configuration Steps 4
3. Assign the PNC Device Name and IP Address
Select the embedded PROFINET controller in the Navigator window to display the properties in the
Inspector window. In the Inspector window set the PNC Device name and IP address (Figure 3).
Figure 3: Assign Device Name and IP Address

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PROFINET Configuration Steps 5
4. Add Drives to the Network
Once the supervising PROFINET controller has been set up, each associated drive may be set up as a
node on that network.
a) Right-click on the target PROFINET controller to bring up the pop-up menu and click on Add IO-
Device (Figure 4)
Figure 4: Add IO Device
b) From the PROFINET Device Catalog, expand the PACMotion VFD entry and select the model of the
drive to be networked at the current node (Figure 5). Select the IC866-OC-PR device.
Figure 5: PACMotion VFD Device Selection

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PROFINET Configuration Steps 6
5. (Optional) If the specific PACMotion VFD model does not show up in the Device Catalog, access the
Emerson support website to download the corresponding PACMotion VFD GDSML file. (Links are
provided at the end of this document.) Then select Have GSDML, browse to the downloaded file,
and select Open. The imported GSDML will create a new device in the PROFINET Device Catalog.
a) Select the device corresponding to the current version of the GSDML file, then add that device
at the current node
b) Click OK to complete the device addition.
Important
Repeat until all drives have been attached to the network.
6. Connect to the PROFINET network
Establish an Ethernet connection between the host PC and the PROFINET network.
7. Launch the Discovery Tool
Under Utilities, launch the PROFINET DCP Tool (Figure 6).
Figure 6: Launch PROFINET DCP Tool

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PROFINET Configuration Steps 7
8. Refresh the Device List
a) Verify the correct interface is selected in the Connection Settings window and change if necessary.
b) Click on the Refresh Device List button to generate a list of devices on that network (Figure 7).
Figure 7: List of Discovered Devices on PROFINET Network
c) Click on the row representing the drive to which a Device Name is to be assigned.
d) Assign a valid Device Name (Figure 8), then click on the Set Device Name button (Figure 8).
Figure 8: Set Device Name & (Optionally) IP Address

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PROFINET Configuration Steps 8
Note: Device names must consist of lower-case letters, digits, and hyphens and be unique on the
PROFINET network. In the event an incompatible character is entered, the Set Device Name button will
be grayed out.
Note:The Device Name must be unique on the PROFINET network on which the device will be
connected.
It is not necessary to enter the IP Address and Subnet Mask as these are assigned automatically.
Automatic assignment avoids the risk of introducing conflicting IP addresses which will disrupt the
network. However, if you wish to assign a specific IP Address to the device, you may do so here.
Note:The IP address must be within the IP address Auto-Assign range specified in the supervising
PROFINET Controller PME Hardware Configuration.
The Device Name assigned to the device must also be entered into the PROFINET Network
Configuration in PME’s Hardware Configuration. These two names must match. To accomplish this, in
the PME Navigator window choose the VFD in the PNC device tree and assign the Device Name (Figure
9).
Figure 9: Assign Device Name at the PROFINET Controller
If a fixed IP address is to be assigned to this device, enter it on the form shown in Figure 8.
If the device has been previously configured, and an incompatible subnet has been assigned as part of
the IP address, use the Reset Device button (Figure 8) to reset the device to its factory default.
For additional information on setting up Device Names and IP addresses, refer to GFK-2571,
PACSystems RX3i & RSTi-EP PROFINET I/O Controller User Manual..

PACMotion VFD PROFINET Configuration User Manual Section 2
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PROFINET Configuration Steps 9
The default PROFINET Update Rate is 128 ms. If a different Update Rate is required that may be
changed here as well.
Note: 16 mS is the fastest update rate supported by the VFD if Hot Standby Redundancy is enabled.
Each drive is automatically assigned the required number of words in the Analog Input (%AI) (Figure 10)
and Analog Output (%AQ) (Figure 11) tables of the supervising controller.
Note: There are two Analog Input tables. The starting references are automatically assigned to avoid
any conflict. These assignments may be changed but should not overlap any other existing usages in the
application. The reference address configuration is accessed by double-clicking the Input or Output
slots under the VFD in the PME Navigator window. The data passed between the PROFINET controller
and VFD (%AI, %AQ) is defined in GFK-3111 PACMotion Variable Speed Drives User Manual..
Figure 10: Analog Input (%AI) Assignment
Figure 11: Analog Output (%AQ) Assignment

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PROFINET Configuration Steps 10
2.2 Hot Standby Redundancy
Note: If Hot Standby or Media Redundancy are not required, proceed to Section 3:Commissioning using
PACMotion VFD Studio. Configuring Media Redundancy is described in 2.3 Media Redundancy
Configuration.
Hot Standby CPU Redundancy allows a critical application or process to continue operating should a
failure occur in any single component.
Hot Standby Redundancy requires a secondary controller. In a rack-less system, the controllers stay
synchronized and exchange data using the LAN 3 Ethernet ports.
1. Enable Redundancy
Working with the folder already created in the Simplex Configuration, enable Redundancy by selecting
the folder top-level Target icon in the PME Navigator window, and in the Inspector window set the
Enable Redundancy entry to True (Figure 12).
Figure 12: Enable Redundant Configuration

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PROFINET Configuration Steps 11
PME will duplicate the rack, labeling the original as [Primary] and the duplicate as [Secondary] (Figure
13).
Figure 13: Redundant Hardware Configurations
9. Assign Secondary IP Address
a) In the Secondary hardware configuration, expand the CPL410 and double-click the embedded
Ethernet to open the Ethernet configuration page.
b) Enter the Secondary CPL410 Ethernet IP address (Figure 14).
Figure 14: Set Secondary IP Address

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PROFINET Configuration Steps 12
2. Enable Hot Standby
In the Navigator window Primary hardware configuration, expand the embedded PROFINET Controller
and double-click the VFD to access the top-level configuration. On the Redundancy tab change the
Redundancy Mode from None to HSB CPU Redundancy (Figure 15). Repeat this step for all VFDs on the
network.
Figure 15: Enable Hot Standby Redundancy
3. Mirror the Configuration
Right-click on Hardware Configuration [Primary]. In the pop-up menu select Redundancy > Mirror to
Secondary Hardware Configuration to duplicate changes in the Secondary hardware configuration
(Figure 16).
Figure 16: Mirror Configuration to Secondary
If the configuration for Media Redundancy is not required, proceed to Section 3: Commissioning using
PACMotion VFD Studio.

PACMotion VFD PROFINET Configuration User Manual Section 2
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PROFINET Configuration Steps 13
2.3 Media Redundancy Configuration
Media Redundancy allows devices so configured to have dual network connections, providing an
alternate connection if one of the network connections is damaged. Media Redundancy may be
configured in a Simplex or Hot Standby Redundancy system. This guide assumes Hot Standby
Redundancy has been configured. Unless otherwise stated, the edits described below should be made
to the Primary hardware configuration. When complete, they will be mirrored to the Secondary HWC if
Hot Standby Redundancy has been configured.
Media Redundancy requires that the PROFINET network be wired as a ring so that the network
controller(s) has two data paths to each device. The ring must remain open until all devices on the ring
have been configured for Media Redundancy. This can be accomplished by leaving one leg of the ring
disconnected at the PROFINET Controller until Hardware Configuration has been successfully
downloaded to the Controller(s).
1. Configure the Ring Manager
Open the PROFINET Controller configuration, select the Media Redundancy tab, and change the Media
Redundancy setting to Manager (Figure 17). This change will expose several additional parameters. Set
Default Test Interval (ms) to 10 and Test Monitoring Count to 2.
Figure 17: Configuring the Ring Manager

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PROFINET Configuration Steps 14
2. Enable Critical Ports
In a Hot Standby system, enabling the PROFINET Controller network ports as Critical will cause an
automatic CPU role switch when the last critical port is disconnected from the network. This
functionality is not required for proper Hot Standby or Media Redundancy operation but may be useful
for some applications. To enable, double-click the PROFINET Controller, and on the Settings tab of the
Controller, configuration set both Network Port 1 and 2Critical to True (Figure 18).
Figure 18: Enable Critical Ports on PROFINET Controller
3. Configure Ring Clients
Next, open the attached VFD’s configuration, and on the Media Redundancy tab set Media Redundancy
to Client (Figure 19).
Figure 19: Configuring a Ring Client
Note: If there are any other devices on the network set them as Clients as well.

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PROFINET Configuration Steps 15
4. Mirror the Configuration
If Hot Standby Redundancy is configured, these changes must be mirrored to the Secondary. In the
PME Navigator window right-click on Hardware Configuration [Primary] and select Redundancy >
Mirror to Secondary Hardware Configuration (Figure 20). This will duplicate the hardware configuration
and PROFINET device changes into the Secondary configuration.
Figure 20: Mirror MRP Settings

PACMotion VFD PROFINET Configuration User Manual Section 3
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Commissioning using PACMotion VFD Studio 16
Section 3: Commissioning using PACMotion VFD
Studio
Certain parameters in the drive need to be set up before the operation. This is most easily
accomplished with PACMotion VFD Studio, a Utility launched from PAC Machine Edition.
1. Launch VFD Studio
The PACMotion VFD Studio (Figure 21) is launched from the Utility menu ribbon in PME.
Figure 21: VFD Tool Button
2. Connect VFD Studio to the Drive
The PC running PACMotion VFD Studio may be connected to the drive to be commissioned using the
USB to RS-485 adaptor (IC866-CABL-USB485). Install the adapter before proceeding.
3. Configure Serial Communication
In VFD Studio, use the Tools drop-down menu and click Select Communication Device (Figure 22).
Figure 22: Launching Communication Settings

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Commissioning using PACMotion VFD Studio 17
The Communications Settings pop-up allow the user to configure the USB serial adapter (Figure 23).
After configuring the communications settings, click the Connect button.
Figure 23:Communication Settings
4. Scan the Drive
Click the Scan Drive Network button to detect the Drive and upload its parameters into the tool (Figure
24).
Figure 24: Scan Network Drive From VFD Studio