Emerson Rosemount IK220 User manual

Quick Start Guide
MS-00825-0100-4213, Rev AA
June2023
Rosemount™ IK220 Installation Kit
for Rosemount Wireless Corrosion
Transmitters
including Rosemount CC21
Commissioning Communicator

Safety messages
NOTICE
This guide provides the basic guidelines for the commissioning of Rosemount Wireless
Corrosion Transmitter. It does not provide the instructions for the configuration, diagnostics,
maintenance, service, troubleshooting or intrinsically safe (I.S.) installations. Refer to the
Rosemount Wireless Corrosion Transmitter Reference Manual for more instruction. The
manual and this guide are also available electronically on Emerson.com\Rosemount.
This guide does not provide instructions for the mechanical installation of the Rosemount
Wireless Corrosion Transmitters. Refer to the specific transmitter manual for the mechanical
installation instructions.
Rosemount Wireless Corrosion Transmitters should not be installed without installation
training being delivered by qualified trainers.
WARNING
Explosions could result in death or serious injury
Installation of the transmitters in an explosive environment must be in accordance with the
appropriate local, national, and international standards, codes and practices.
Before connecting the CC21 to the transmitter, ensure that the correct low voltage permits
have been obtained.
NOTICE
The ruggedised tablet PC is not intrinsically safe. A hot work permit may be required for use.
Installation of Rosemount Corrosion Transmitters in explosive atmospheres must be in
accordance with the standards and practices appropriate to the site.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or unintentional and
needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting
your system. Restrict physical access by unauthorized personnel to protect the end users’
assets. This is true for all systems used within the facility.
Contents
Rosemount Installation Kit IK220 Overview............................................................................. 5
Commissioning overview and general information................................................................ 7
Commissioning of a Rosemount Wireless Corrosion Transmitter...................................... 11
Installation of a Rosemount Wireless Corrosion Transmitter..............................................17
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Product certifications................................................................................................................ 20
Declaration of Conformity........................................................................................................ 23
China RoHS................................................................................................................................. 24
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1 Rosemount Installation Kit IK220
Overview
1.1 What is in the box
Below lists the equipment which is contained in the Installation Kit
IK220, it is broken down to show which equipment is used with each
Rosemount Wireless Corrosion Transmitter for installation.
All transmitter installations
•Travel adaptor
•Tablet PC (including installation app pre-installed)
•Power cord
•Hex key screwdriver, 2.5 mm (BP20E power module retaining
bolts)
•Battery tester
•Rosemount CC21, Commissioning Communicator
Rosemount Wireless WT210 Corrosion Erosion Transmitter
•Torque wrench, ⅜-in. square drive
•Extension bar, ⅜-in. square drive
•13 mm Deep socket, ⅜-in. square drive
•9/16-in. Deep socket, ⅜-in. square drive
•Loctite 8009 anti-seize
•Brass wire brush 25 mm (surface preparation)
•Flat file 10-in. (250 mm) (surface preparation)
200 Series Clamp installation for Rosemount Wireless WT210
Corrosion Erosion Transmitter
•Torque wrench, ⅜-in. square drive
•Socket adapter, ⅜-in. to ½-in. square drive
•24 mm socket, ½-in. square drive
•24 mm combination spanner
Rosemount Wireless ET210 Corrosion Erosion Transmitter
•Banding tool (ET210)
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Rosemount Wireless ET310 & ET410 Corrosion Erosion
Transmitter
•8 mm Socket, ⅜-in. square drive
•Screwdriver, 8 mm hex
•Tin snips
Spares
•M8 washers (WT210) (10)
•Smart nylon buckles (ET210) (10)
•Smart nylon band (ET210) (3.5 m)
•Standard sensor shoe (ET210/ET310) (5)
•Flat sensor shoe (ET210/ET310) (5)
•Strap tensioner ET310 (1)
•Strap tensioner ET410 (1)
•Metal strapping (ET310/ET410) (3.5 m)
•Uncalibrated sample block (including washers and nuts)
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2 Commissioning overview and general
information
2.1 Rosemount CC21 Commissioning Communicator
The Rosemount CC21 Commissioning Communicator is an electronic
interface which connects the tablet PC to Rosemount Wireless
Corrosion Transmitter for commissioning in the field.
Compatibility
The Rosemount CC21 is ‘associated apparatus’ to Rosemount
Wireless Corrosion Transmitters, and forms part of the intrinsic
safety approval. This device is to be used with models WT210, ET210,
ET310, ET310C and ET410.
2.2 Field communicator connections
Connection
The Rosemount CC21 Commissioning Communicator is connected
and removed from the transmitter in the same way as the
Rosemount BP20E Power Module. The USB connector is plugged into
the tablet PC as shown in Figure 2-1.
Figure 2-1: Tablet PC and CC21 Commissioning Communicator
A. Tablet PC
B. Rosemount CC21 Commissioning Communicator
C. USB cable plugged into USB port
D. Rosemount Wireless Corrosion Transmitter
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2.3 Installation App
The installation app software communicates with the transmitter
through the CC21 commissioning communicator. The software is
used to:
1. Provision the WirelessHART® network configuration to the
transmitter.
2. Monitoring the ultrasonic signal during the mechanical
installation.
To complete the commissioning of the transmitter, both steps need
to be completed.
2.4 Terminology
Sensor ID
This is a unique four-character identifier given to each Rosemount
Wireless Corrosion Transmitter. This identifier is found on the
transmitter label and is used throughout the software to identify the
transmitter.
Mac address
A unique 64-bit address in the form of eight sets of two hexadecimal
digits separated by dashes, e.g. 12-AB-CD-EF-12-34-56-0F, used in
WirelessHART gateway software and Plantweb™ Insight to identify
transmitters.
Network ID
A number up to five digits long to identify the WirelessHART network.
This number is set on the gateway using the gateway interface. The
transmitters must have the matching network ID.
Join key
A 32 digital hexadecimal security key which is set on the gateway.
A transmitter must have a matching join key in order to join the
network. There are two types of join key:
1. Common join key: on the gateway, a single join key is entered.
On the transmitters the same common join key can be set on
all sensors to join the network.
2. Commission file: provisioning uses automated data entry from
commissioning file saved onto the tablet PC.
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Provisioning
The process of setting the network ID and join key on the Rosemount
Wireless Corrosion Transmitters.
It is recommended that provisioning is done using a common join
key on the Rosemount WirelessHART Gateway. This is because using
the common join key option is the easiest to set up. The same key
must be configured on each transmitter during the provisioning; this
is either typed or read in automatically using a commissioning file.
The details on how to set up a common join key are shown in the
Rosemount WirelessHART Gateway Setup.
2.5 Rosemount WirelessHART Gateway Setup
This section details how to set up a common join key on the
Rosemount WirelessHART Gateway.
Procedure
1. Navigate to Emerson gateway browser.
2. Once in the gateway browser, navigate to Network → Network
Settings.
3. Select Show join key button.
4. Click common join key.
5. Click Yes on active advertising.
6. Click Save Changes.
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Figure 2-2: Rosemount Wireless HART Gateway settings
A. Network settings
B. Show join key button
C. Common join key option
D. Yes and No button on active advertising
E. Save Changes button
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3 Commissioning of a Rosemount Wireless
Corrosion Transmitter
This section will detail the process of commissioning a Rosemount
Wireless Corrosion Transmitter. This will include configuring and
provisioning the transmitter to a wireless network and installation
of the transmitter.
3.1 Configuring a Rosemount Wireless Corrosion
Transmitter to a wireless network
Procedure
1. Connect the CC21 to the tablet PC and transmitter (as
described earlier in the guide).
2. Start the installation app on the tablet PC.
When there is a transmitter connected, the Sensor ID and MAC
address will appear in the provisioning tab of the software
within a few seconds. Refer to Figure 3-1 on what the screen
should look like.
Figure 3-1: Installation App provisioning screen
A. Sensor ID
B. MAC address
C. Firmware version
D. Connection status
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3.2 Provisioning using manual data entry
Provisioning information can be entered using the keyboard on the
tablet PC for each transmitter individually.
Procedure
1. Select Manual.
2. Enter the Network ID.
3. Enter the Join Key.
4. Click Provision (only available with valid Network ID and Join
Key).
5. Click Join Network to attempt join the sensor to the network
now and to view the join status. This is useful for wireless
diagnostics.
Figure 3-2: Installation App provisioning screen
information entry
A. Manual option
B. Network ID
C. Join Key
D. Provision button
E. Join Network button
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3.3 Provisioning using automated data entry via
commissioning file
Automated data entry can make provision large numbers of
transmitters faster and less prone to typing errors. First, a
commissioning file for each network needs to be generated and
copied to the installation app folder on the tablet PC. There is one
file generated for each gateway connected to Plantweb Insight.
Procedure
1. Select Commission file.
2. Click Browse and select the commissioning file.
3. Network ID and Sensor ID will be displayed.
4. Click Provision (only available with valid Network ID and Join
Key).
5. Click Join Network to attempt join the sensor to the network
now and to view the join status. This is useful for wireless
diagnostics.
Figure 3-3: Installation App provisioning screen automatic
information entry
A. Commission file option
B. Browse button
C. Network ID and Sensor ID
D. Provision button
E. Join Network button
3.4 Troubleshooting transmitter provisioning
If the Provision button is not highlighted once the Network ID and
Join key have been entered, this indicates that an insufficient number
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of digits have been entered. This will be highlighted in the software
with an exclamation mark.
Figure 3-4: Troubleshooting of transmitter provisioning
3.5 Network discovery
Sensor network deployment can be done more efficiently when it
is known that the sensor being installed is in wireless range of
the network. To facilitate this, the Installation app software has a
network discovery feature: as soon as a sensor is connected to the
Installation app, the transmitter will listen to ‘advertisement packets’
from other WirelessHART transmitters. These advertisement packets
are typically transmitted every 45 seconds from transmitters and
gateways. When an advertisement is heard, its details are displayed
in the Network Discovery panel on the Provision tab. Note, only
the most recent advertisement message is shown – there may be
stronger radio links to the network which will subsequently appear.
Note
When installation is completed, the sensor will automatically start
trying to join the network. During this time, network discovery is
disabled.
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Figure 3-5: Network discovery in provisioning tab
A. Shows if network discovery is active
B. Visual indication of signal strength
C. Network ID
D. Transmitter ID given by WirelessHART gateway
E. Number of hops between transmitter and gateway
F. Signal strength (Good: more than -70; Fair: -70 to -90; Poor less
than -90)
3.6 Using the status bar
The status bar at the bottom of the window gives the status of:
•Connection to the transmitter
•Provisioning of the transmitter (Provision tab: Figure 3-6)
•Installation of the transmitter (Installation tab: Figure 3-7)
Figure 3-6: Status bar during provisioning
A. Connectivity status to CC21 (if red indicates connection issue)
B. Connectivity status to the transmitter
C. Connectivity of transmitter to wireless network
D. Indicates if the transmitter has provisioning information
E. Indicates if transmitter has been installed (transmitter will not join
wireless network until installation has been completed)
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Figure 3-7: Status bar during installation
A. Installation status of the transmitter
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4 Installation of a Rosemount Wireless
Corrosion Transmitter
For mechanical installation and detailed commissioning information
of a Rosemount Wireless Corrosion Transmitter, refer to the specific
transmitter quick start guide.
Note
Rosemount Wireless Corrosion Transmitters should not be installed
without installation training being delivered by qualified trainers.
4.1 Installation of a Rosemount Wireless WT210
Corrosion Transmitter
In Figure 4-1, this shows how the installation window will be
presented when installing Rosemount Wireless WT210 corrosion
transmitters.
For detailed installation instructions, please refer to Rosemount
Wireless WT210 Corrosion Transmitter Quick Start Guide.
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Figure 4-1: Installation app WT210 installation
A. Start/Pause button
B. Complete button
C. Transmitter measured thickness (mm or inches)
D. Transmitter measured temperature (Celsius or Fahrenheit)
E. Transmitter coupling amplitude to measurement surface (update
every 1 second)
F. Minimum transmitter coupling amplitude threshold for
installation (WT210 only)
G. Transmitter ultrasonic waveform including envelope (update every
10 seconds)
4.2 Installation of Rosemount Wireless ET Range
Corrosion Transmitters
In Figure 4-2, this shows how the installation window will
be presented when installing Rosemount Wireless ET corrosion
transmitters.
For detailed installation instructions, please refer to the specific
transmitter quick start guide:
Rosemount Wireless ET210 Corrosion Transmitter Quick Start Guide
Rosemount Wireless ET310 Corrosion Transmitter Quick Start Guide
Rosemount Wireless ET310C Corrosion Transmitter Quick Start Guide
Rosemount Wireless ET410 Corrosion Transmitter Quick Start Guide
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Figure 4-2: Installation ET210/ET310/ET410 installation
A. Start/Pause button
B. Complete button
C. Transmitter measured thickness (mm or inches)
D. Transmitter measured temperature (Celsius or Fahrenheit)
E. Transmitter ultrasonic waveform including envelope (update every
10 seconds)
4.3 Troubleshooting
If the application or the transmitter stops responding, then carry out
the process below:
Note
It may take up to two minutes for the sensor to send the first
waveform through to the application, if there is no communication
after this time check the USB connection from the tablet to the CC21,
if connected then follow the recommended actions below.
Recommended actions
1. Close the installation app.
2. Unplug the CC21 USB cable from the tablet PC.
3. Disconnect the CC21 from the transmitter.
4. Reconnect the CC21 to the transmitter.
5. Reconnect the CC21 to the Tablet PC.
6. Restart the installation app.
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5 Product certifications
Rev 1.0
5.1 European Directive information
A copy of the EU Declaration of Conformity can be found at the
end of the Quick Start Guide. The most recent revision of the EU
Declaration of Conformity can be found at Emerson.com/Rosemount.
5.2 Ordinary location certification
As standard, the device has been examined and tested to determine
that the design meets the basic electrical, mechanical, and fire
protection requirements by a nationally recognized test laboratory
(NRTL) as accredited by the Federal Occupational Safety and Health
Administration (OSHA).
5.3 North America
The US National Electrical Code® (NEC) and the Canadian Electrical
Code (CEC) permit the use of Division marked equipment in Zones
and Zone marked equipment in Divisions. The markings must be
suitable for the area classification, gas, and temperature class. This
information is clearly defined in the respective codes.
5.4 USA
Certificate: SGSNA/19/BAS/00003
Standards: UL 913 - 8th Edition, Revision Dec 6 2013
Markings: Use only with approved sensor - see instructions.
Potential static hazard
Special
Conditions:
The CC21 Commissioning Cable must only be
used in a non-hazardous area – it provides an
interface between unspecified non-hazardous area
equipment and a Mesh sensor. It must not be used
to provide power whilst located in a hazardous
area.
5.5 Canada
Certificate: SGSNA/19/BAS/00003
Standards: UL 913 - 8th Edition, Revision Dec 6 2013
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