Emerson Rosemount 1066 User manual

Quick Start Guide
00825-0100-3166, Rev AA
April 2019
Rosemount™ 1066
Single Channel Transmitter

Safety Information
Emerson designs, manufactures, and tests its products to meet many national and international
standards. Because these instruments are sophisticated technical products, you must properly install,
use, and maintain them to ensure they continue to operate within their normal specifications. The
following instructions must be adhered to and integrated into your safety program when installing,
using, and maintaining Emerson products. Failure to follow the proper instructions may cause any one
of the following situations to occur: loss of life, personal injury, property damage, damage to this
instrument, and warranty invalidation.
•Read all instructions prior to installing, operating, and servicing the product.
•If this Quick Start Guide is not the correct one, call 1 800 999 9307 to request the correct Quick
Start Guide. Save this Quick Start Guide for future reference.
•If you do not understand any of the instructions, contact your Emerson representative for
clarification.
•Follow all warnings, cautions, and instructions marked on and supplied with the product.
•Inform and educate your personnel in the proper installation, operation, and maintenance of the
product.
•Install equipment as specified in the installation instructions of the appropriate Reference Manual
and per applicable local and national codes. Connect all products to the proper electrical and
pressure sources.
•When replacement parts are required, ensure that qualified people use replacement parts
specified by Emerson. Unauthorized parts and procedures can affect the product's performance,
place the safe operation of your process at risk, and VOID YOUR WARRANTY. Look-alike
substitutions may result in fire, electrical hazards, or improper operation.
•Ensure that all equipment doors are closed and protective covers are in place, except when
maintenance is being performed by qualified people, to prevent electrical shock and personal
injury.
WARNING
Risk of electrical shock
Do not open while the circuit is live.
Only clean with a damp cloth.
NOTICE
If a 475 Universal HART® Communicator is used with these transmitters, the software within the 475
may require modification. If a software modification is required, please contact your local Emerson
Service Group or National Response Center at 1-800-654-7768.
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WARNING
Electrostatic ignition hazard
Special conditions for safe use (when installed in hazardous areas)
The plastic enclosure, except the front panel, must only be cleaned with a damp cloth. The surface
resistivity of the non-metallic enclosure materials is greater than one gigaohm. Take care to avoid
electrostatic charge build-up. Do not rub or clean the transmitter with solvents or a dry cloth.
The panel mount gasket has not been tested for type of protection IP66 or Class II and III. Type of
protection IP66 and Class II, III refer to the enclosure only.
Special condition of use of Rosemount™ 1066 C FF/FII5 and 1066 T FF/FII5. For use with simple
apparatus Rosemount 140, 141, 142, 150, 400, 401, 402, 402VP, 403, 403VP, 404, and 410VP
contacting conductivity sensors and Rosemount 222, 225, 226, and 228 toroidal sensors.
Contents
Install.............................................................5
Wire.............................................................12
Navigating the display..................................23
Start up transmitter..................................... 27
Declaration of Conformity............................29
China RoHS table......................................... 31
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1 Install
1.1 Unpack and inspect
Procedure
1. Inspect the shipping container. If it is damaged, contact the shipper
immediately for instructions.
2. If there is no apparent damage, unpack the container. Be sure all
items shown on the packing list are present. If items are missing,
notify Emerson immediately.
1.2 Mount
Figure 1-1: Panel Mount Front View
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Figure 1-2: Panel Mount Side View
A. 4X mounting brackets and screws provided with instrument
B. Panel supplied by others. Maximum thickness: 0.375 in. (9.52 mm)
C. Panel mount gasket
Figure 1-3: Panel Mount Bottom View
A. Conduit openings
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Figure 1-4: Panel Cut-Out
A. Maximum
Figure 1-5: Wall Mount Front View
A. 2-in. (50.8 mm) pipe supplied by customer
B. 4 cover screws
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Figure 1-6: Wall Mount Side View
Figure 1-7: Pipe Mount Bottom View
A. Front panel
B. 2-in. (50.8 mm) pipe mount bracket
C. 2 sets of U-bolts for 2-in. (50.8 mm) pipe in kit PN 23820-00
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Figure 1-8: Pipe Mount Side View
1.3 General installation information
1. Install the transmitter with a sunshield or out of direct sunlight and
areas with extreme temperatures.
2. Install the system in an area where vibrations and electromagnetic
and radio frequency interference are minimized or absent.
3. Keep the transmittter and sensor wiring at least one foot from high
voltage conductors. Be sure there is easy access to the transmitter
and sample conditioning system.
4. The transmitter is suitable for panel, pipe, or surface mounting.
5. The transmitter case has six ½-in. (12.7 mm) conduit openings. Use
separate conduit openings for the power/output cable, the sensor
cable, and the other sensor cable as needed (pH input for free
chlorine with continuous pH correction).
6. Use weathertight cable glands to keep moisture out of the
transmitter. If using a conduit, plug and seal the connections at the
transmitter housing to prevent moisture from getting inside the
instrument.
7. Install cable gland fittings and plugs as needed to properly seal the
transmitter on all six enclosure openings. The USB port cover must be
fully installed on the front cover to ensure proper transmitter sealing.
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1.4 Prepare conduit openings
There are six conduit openings in all configurations of the transmitter.
Note
Emerson fits four of openings with plugs upon shipment.
Figure 1-9: Conduit openings
A. Front panel/keypad
B. Power leads
C. Alarm relay leads
D. Sensor 1 cable
E. 4-20 mA/HART®/Profibus® leads
F. Sensor 2 cable
G. Spare opening
Note
Always use proper cable gland fittings and plugs for wire and cable
installations.
Conduit openings accept ½-in. (12.7 mm) conduit fittings or PG13.5 cable
glands. To keep the case watertight, block unused openings with Type 4X or
IP66 conduit plugs.
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To maintain ingress protection for outdoor use, seal unused conduit holes
with suitable conduit plugs.
Note
Use watertight fittings and hubs that comply with your requirements.
Connect the conduit hub to the conduit before attaching the fitting to the
transmitter.
Important
Electrical installation must be in accordance with the National Electrical
Code (ANSI/NFPA-70) and/or any other applicable national or local codes.
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2 Wire
2.1 General wiring information
The transmitter is easy to wire. All wiring connections are located on the
main circuit board. The front panel is hinged at the bottom. The panel
swings down for easy access to the wiring locations.
2.2 Digital communication boards
HART® and FOUNDATION™ Fieldbus communications are available as ordering
options for the Rosemount™ 1066. HART units support Bell 202 digital
communications over analog 4-20 mA current output 1.
2.3 HART® power supply - current loop wiring.
Refer to Figure 2-1.
Run the power/signal wiring through the opening nearest TB-2.
For optimum EMI/RFI protection:
1. Use shielded power/signal cable and ground the shield at the power
supply.
2. Use a metal cable gland and be sure the shield makes good electrical
contact with the gland.
3. Use the metal backing plate when attaching the gland to the
transmitter enclosure. The power/signal cable can also be enclosed
in an earth-grounded metal conduit.
Note
Do not run power supply/signal wiring in the same conduit or cable tray with
loop power lines. Keep power supply/signal wiring at least 6 ft. (2 m) away
from heavy electrical equipment.
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Figure 2-1: Rosemount™ 1066 system block diagram
A. 4-20 mA and HART signal
B. Control system
C. Computer
D. Bridge
E. Field Communicator
2.3.1 HART® power supply and load requirements
Table 2-1: HART Power Supply
Standard Units
Minimum supply voltage at transmitter terminals 12.7 Vdc
Minimum load resistor 250 Ω
Maximum power supply voltage 20.0 Vdc
Maximum power supply voltage for intrinsically safe
installation
30.0 Vdc
Minimum digital communications load 250 ohms
Minimum power supply voltage to supply the
12.7 Vdc lift off voltage at the transmitter
17.5 Vdc
Maximum current About 24 mA
The power supply must be able to cover the voltage drop on the cable as
well as the load resister required for HART communication. The power
supply must also provide a surge current during the first 80 milliseconds of
startup.
Refer to Figure 2-2. The lower line is the power supply voltage needed to
provide 30 Vdc for a 22 mA current.
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Figure 2-2: Load/power supply requirements
A. With HART communication
B. Without HART communication
2.3.2 HART® current output wiring
Emerson ships all instruments with two 4-20 mA current outputs. Current
output 1 is the HART communications channel. Current output 2 is available
to report process temperature measured by the temperature sensing
element or RTD within the sensor.
Wiring locations for the outputs are on the main board, which is mounted on
the hinged door of the instrument. Wire the output leads to the correct
position on the main board using the lead markings (+/positive, -/negative)
on the board.
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Figure 2-3: Rosemount™ 1066 HART loop power wiring
A. Install plugs in all other openings as needed.
B. Ground lugs
C. Hinge side of front panel
D. Rosemount 1066 HART circuit board (pH/amperometric) ASSY 24539-00
E. TB5/THUM terminal is only used for wireless THUM adaptor instllations.
F. TB7/output 2 requires external DC power.
G. Hinged panel
H. Inner enclosure
2.4 Wire FOUNDATION™ Fieldbus power supply
Procedure
1. Run the power /signal wiring through the opening nearest TB2.
2. Use shielded cable and ground the shield at the power supply.
3. To ground the transmitter, attach the shield to TB2-3.
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Note
For optimum EMI/RFI immunity, the power supply/output cable
should be shielded and enclosed in an earth-grounded metal
conduit. Do not run power supply/signal wiring in the same conduit
or cable tray with loop power lines. Keep power supply/signal wiring
at least 6 ft. (2 m) away from heavy electrical equipment.
Figure 2-4 shows the Rosemount™ 1066PFF being used to measure and
control pH and chlorine levels in drinking water. The figure also shows three
ways in which Fieldbus communication can be used to read process variables
and configure the transmitter.
Figure 2-4: Configuring Rosemount 1066P Transmitter with FOUNDATION
Fieldbus
A. DeltaV configurator and host
B. Fieldbus technician configurator
C. Other host
D. Power supply
E. Filter
F. Terminator
G. Process line
H. pH sensor
I. Terminator
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2.5 Wire sensor to transmitter
Procedure
1. Wire the correct sensor leads to the main board using the lead
locations marked directly on the board.
Use integral cable SMART sensors or compatible VP8 pH cables to
wire the Rosemount™ SMART pH sensors to the Rosemount 1066.
2. After wiring the sensor leads, use wiring diagrams found in the sensor
manual to guide you as you carefully take up the excess sensor cable
through the cable gland.
Keep sensor and output signal wiring separate from loop power
wiring. Do not run sensor and power wiring in the same conduit or
close together in a cable tray.
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Figure 2-5: pH/ORP Sensor Wiring to the Rosemount 1066 Printed
Circuit Board
A. Rosemount 1066 circuit board ASSY 24539-00 (HART®)
Note
A. If ground lead is present, terminate it to green ground screw on inner
enclosure.
B. TB5, TB6, and TB7 are not used for pH/ORP sensor wiring.
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Figure 2-6: Contacting and Toroidal Conductivity Sensor Wiring to the
Rosemount 1066 Circuit Board
A. Rosemount 1066 circuit board ASSY 24638-00 (HART)
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Figure 2-7: Chlorine, Oxygen, Ozone Sensor Wiring to Rosemount 1066
Printed Circuit Board
A. Rosemount 1066 circuit board ASSY 24406-xx
Note
A. TB1, TB4, TB6, and TB7 not used for oxygen and ozone sensor wiring.
B. TB1, TB2, and TB4 may be used for pH sensor wiring if free chlorine
measurement requires live pH input.
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