Emerson Rosemount 3051G User manual

Quick Start Guide
00825-0100-4057, Rev EA
March 2020
Rosemount™ 3051G Pressure
Transmitter
with 4-20mA HART® Protocol (Revision 5
and 7)

Note
Before installing the transmitter, confirm the correct device driver is loaded on the host systems. See
System readiness.
NOTICE
This installation guide provides basic guidelines for Rosemount 3051 transmitters. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-Proof,
Flameproof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 3051 Reference Manual
(document number 00809-0100-5007) for more instruction. This manual is also available
electronically on www.emerson.com.
WARNING
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate
local, national, and international standards, codes, and practices. Review the approvals section of the
Rosemount 3051 Reference Manual for any restrictions associated with a safe installation.
Before connecting a HART-based communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive field wiring
practices.
In an explosion-proof/flameproof installation, do not remove the transmitter covers when power is
applied to the unit.
Process leaks could result in death or serious injury.
To avoid process leaks, only use the o-ring designed to seal with the corresponding flange adapter.
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
Conduit/cable entries
Unless otherwise marked, the conduit/cable entries in the housing enclosure use a ½–14 NPT form.
Only use plugs, adapters, glands, or conduit with a compatible thread form when closing these entries.
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of end
users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your
system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true for
all systems used within the facility.
Contents
System readiness......................................................................................................................... 5
Transmitter installation................................................................................................................ 6
Safety instrumented systems installation................................................................................... 18
Product certifications................................................................................................................. 19
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Declaration of Conformity..........................................................................................................28
China RoHS table........................................................................................................................32
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1 System readiness
1.1 Confirm HART revision capability
•If using HART based control or asset management systems, please
confirm the HART capability of those systems prior to transmitter
installation. Not all systems are capable of communicating with HART
Revision 7 protocol. This transmitter can be configured for either HART
Revision 5 or 7.
•For instructions on how to change the HART revision of your transmitter,
see Switch HART revision mode.
1.2 Confirm correct device driver
•Verify the latest device driver (DD/DTM™) is loaded on your systems to
ensure proper communications.
•Download the latest device driver at Emerson.com or FieldComm Group
1.2.1 Rosemount 3051 device revisions and drivers
Table 1-1 provides the information necessary to verify the correct device
driver and documentation for your device.
Table 1-1: Rosemount 3051 Device Revisions and Files
Identify device Find device driver Review
instructions
Review
functionality
Software
release
date
NAMUR
software
revision(
1)
HART
software
revision(1)
HART
universal
revision
Device
revision
(2)
Manual
document
number
Changes to
software(3)
Dec-11 1.0.0 01 7 10 00809-0100
-4007
See (3) for list
of changes.
5 9
Jan-98 N/A 178 5 3 00809-0100
-4001
N/A
(1) NAMUR Software Revision is located on the hardware tag of the device. HART
Software Revision can be read using a HART capable configuration tool.
(2) Device driver file names use Device and DD Revision, e.g. 10_01. HART Protocol
is designed to enable legacy device driver revisions to continue to communicate
with new HART devices. To access new functionality, the new device driver must
be downloaded. It is recommended to download new device driver files to
ensure full functionality.
(3) HART Revision 5 and 7 Selectable, Safety Certified, Local Operator Interface,
Process Alerts, Scaled Variable, Configurable Alarms, Expanded Engineering
Units.
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2 Transmitter installation
2.1 Step 1: Mount the transmitter
2.1.1 Liquid applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent valves are oriented
upward.
Figure 2-1: In-Line Liquid Applications
2.1.2 Gas applications
Procedure
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
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Figure 2-2: In-Line Gas Applications
2.1.3 Steam applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Figure 2-3: In-Line Steam Applications
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Figure 2-4: Panel and Pipe Mounting
Rosemount 3051G
Panel mount(1) Pipe mount
(1) 1.5 / 16 × 1 ½ Panel bolts are customer supplied.
2.2 Inline gage transmitter orientation
The low side pressure port (atmospheric reference) on the inline gage
transmitter is located in the neck of the transmitter, behind the housing. The
vent path is 360° around the transmitter between the housing and sensor.
(See Figure 2-5).
Keep the vent path free of any obstruction, including but not limited to
paint, dust, and lubrication by mounting the transmitter so that the process
can drain away.
Figure 2-5: Inline Gage Low Side Pressure Port
A
ALow side pressure port (atmospheric reference)
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2.3 Step 2: Set the switches
Set Alarm and Security switch configuration before installation as shown in
Figure 2-6.
•The Alarm switch sets the analog output alarm to high or low.
—Default alarm is high.
•The Security switch allows (unlocked symbol) or prevents (locked
symbol) any configuration of the transmitter.
—Default security is off (unlocked symbol).
Use the following procedure to change the switch configuration:
Procedure
1. If the transmitter is installed, secure the loop, and remove power.
2. Remove the housing cover opposite the field terminal side. Do not
remove the instrument cover in explosive atmospheres when the
circuit is live.
3. Slide the security and alarm switches into the preferred position
using a small screwdriver.
4. Reattach the transmitter cover. The cover must be fully engaged to
comply with explosion-proof requirements.
Figure 2-6: Transmitter Electronics Board
Without LCD display With LCD/LOI display
A
B
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Alarm
Security

2.4 Step 3: Connect the wiring and power up
Figure 2-7: Transmitter Wiring Diagrams (4–20 mA)
A
B
C
A24 Vdc supply
BRL ≥ 250
CCurrent meter (optional)
Shielded twisted pair cable should be used for best results. Use 24 AWG or
larger wire that does not exceed 5,000 feet (1500 meters) in length. If
applicable, install wiring with a drip loop. Arrange the drip loop so the
bottom is lower than the conduit connections and the transmitter housing.
CAUTION
Installation of the transient protection terminal block does not provide
transient protection unless the Rosemount 3051 case is properly grounded.
Do not run signal wiring in conduit or open trays with power wiring, or near
heavy electrical equipment.
Do not connect the powered signal wiring to the test terminals. Power could
damage the test diode in the terminal block.
Use the following steps to wire the transmitter:
Procedure
1. Remove the housing cover on the FIELD TERMINALS side.
2. Connect the positive lead to the “+” terminal (PWR/COMM) and the
negative lead to the “–” terminal.
3. Ground housing to fulfill local grounding regulations.
4. Ensure proper grounding. It is important that the instrument cable
shield be:
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•Trimmed close and insulated from touching the transmitter
housing
•Connected to the next shield if cable is routed through a junction
box
•Connected to a good earth ground at the power supply end
5. If transient protection is needed, refer to section Grounding for
transient terminal block for grounding instructions.
6. Plug and seal unused conduit connections.
7. Replace the housing cover.
Figure 2-8: Wiring
DP
A
B
C
AInsulate shield and shield drain wire
BInsulate exposed shield drain wire
CConnect shield back to the power supply ground
2.4.1 Grounding for transient terminal block
Ground termination is provided on the outside of the electronics housing
and inside the terminal compartment. These grounds are used when the
transient protection terminal blocks are installed. It is recommended that 18
AWG or larger wire is used to connect housing ground to earth ground
(internal or external).
If the transmitter is currently not wired for power up and communication,
follow Step 1-Step 7 of Step 3: Connect the wiring and power up When the
transmitter is properly wired, reference Figure 2-8 for internal and external
transient grounding locations.
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2.5 Step 4: Verify configuration
2.5.1 Verify configuration using any HART capable configuration tool or
Local Operator Interface (LOI) - option code M4
Configuration instructions for a Field Communicator and LOI are included in
this step. See Rosemount 3051 Reference Manual for configuration
instructions using AMS™ Device Manager.
2.5.2 Verifying configuration with a Field Communicator
A Rosemount 3051 DD must be installed on the Field Communicator to
verify configuration. Fast Key sequences for the latest DD are shown in Table
2-1. For Fast Key sequences using legacy DD's, contact your local Emerson
representative.
Note
Emerson recommends installing the latest DD to access the complete
functionality. Visit FieldComm Group for information on updating the DD
Library.
Procedure
Verify device configuration using the Fast Key sequences in Table 2-1.
•A check (✓) in the first column indicates the basic configuration
parameters. At minimum, these parameters should be verified as part of
configuration and startup.
•A (7) in the first column indicates availability only in HART revision 7
mode.
Table 2-1: Device Revision 9 and 10 (HART7), DD Revision 1 Fast Key
Sequence
Function Fast Key sequence
HART 7 HART 5
✓Alarm and Saturation Levels 2, 2, 2, 5, 7 2, 2, 2, 5, 7
✓Damping 2, 2, 1, 1, 5 2, 2, 1, 1, 5
✓Range Values 2, 2, 2 2, 2, 2
✓Tag 2, 2, 7, 1, 1 2, 2, 7, 1, 1
✓Transfer Function 2, 2, 1, 1, 6 2, 2, 1, 1, 6
✓Units 2, 2, 1, 1, 4 2, 2, 1, 1, 4
Burst Mode 2, 2, 5, 3 2, 2, 5, 3
Custom Display Configuration 2, 2, 4 2, 2, 4
Date 2, 2, 7, 1, 4 2, 2, 7, 1, 3
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Table 2-1: Device Revision 9 and 10 (HART7), DD Revision 1 Fast Key
Sequence (continued)
Function Fast Key sequence
HART 7 HART 5
Descriptor 2, 2, 7, 1, 5 2, 2, 7, 1, 4
Digital to Analog Trim (4 - 20 mA Output) 3, 4, 2 3, 4, 2
Disable Configuration Buttons 2, 2, 6, 3 2, 2, 6, 3
Rerange with Keypad 2, 2, 2, 1 2, 2, 2, 1
Loop Test 3, 5, 1 3, 5, 1
Lower Sensor Trim 3, 4, 1, 2 3, 4, 1, 2
Message 2, 2, 7, 1, 6 2, 2, 7, 1, 5
Scaled D/A Trim (4 - 20 mA Output) 3, 4, 2 3, 4, 2
Sensor Temperature/Trend (Rosemount
3051S)
3, 3, 3 3, 3, 3
Upper Sensor Trim 3, 4, 1, 1 3, 4, 1, 1
Digital Zero Trim 3, 4, 1, 3 3, 4, 1, 3
Password 2, 2, 6, 5 2, 2, 6, 4
Scaled Variable 3, 2, 2 3, 2, 2
HART revision 5 to HART revision 7 switch 2, 2, 5, 2, 3 2, 2, 5, 2, 3
7 Long Tag 2, 2, 7, 1, 2 N/A
7 Find Device 3, 4, 5 N/A
7 Simulate Digital Signal 3, 4, 5 N/A
2.5.3 Verifying configuration with Local Operator Interface (LOI)
The optional LOI can be used for commissioning the device. The LOI is a two
button design with internal and external buttons. The internal buttons are
located on the display of the transmitter, while the external buttons are
located underneath the top metal tag. To activate the LOI push any button.
LOI button functionality is shown on the bottom corners of the display. See
Table 2-1 and Figure 2-10 for button operation and menu information.
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Figure 2-9: Internal and External LOI Buttons
AB
AInternal buttons
BExternal buttons
Note
See Figure 2-10 to confirm external button functionality.
Table 2-2: LOI Button Operation
Button
Left No SCROLL
Right Yes ENTER
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Figure 2-10: LOI Menu
Assign PV
HART Revision
2.5.4 Switch HART revision mode
If the HART configuration tool is not capable of communicating with HART
Revision 7, the Rosemount 3051 will load a generic menu with limited
capability. The following procedures will switch the HART revision mode
from the generic menu:
Procedure
Manual Setup → Device Information → Identification → Message
a) To change to HART Revision 5, Enter: “HART5” in the Message field
b) To change to HART Revision 7, Enter: “HART7” in the Message field
Note
See Table 2-1 to change HART revision when the correct device driver is
loaded.
2.6 Step 5: Trim the transmitter
Devices are calibrated by the factory. Once installed, it is recommended to
perform a zero trim on gage pressure transmitters to eliminate error due to
mounting position or static pressure effects. A zero trim can be performed
using either a Field Communicator or configuration buttons.
For instructions using AMS Device Manager, see the Rosemount 3051 HART
7 Reference Manual.
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Note
When performing a zero trim, ensure that the equalization valve is open and
all wet legs are filled to the correct level.
Procedure
Choose your trim procedure.
a) Analog Zero Trim – Sets the analog output to 4 mA.
•Also referred to as a “rerange,” it sets the Lower Range Value
(LRV) equal to the measured pressure.
•The display and digital HART output remains unchanged.
b) Digital Zero Trim – Recalibrates the sensor zero.
•The LRV is unaffected. The pressure value will be zero (on display
and HART output). 4 mA point may not be at zero.
•This requires that the factory calibrated zero pressure is within a
range of 3% of the URL [0 + 3% x URL].
Example
URV = 250 inH2O Applied Zero Pressure = + 0.03*250 inH2O = + 7.5 inH2O
(compared to factory settings) values outside this range will be rejected by
the transmitter.
2.6.1 Trimming with a Field Communicator
Procedure
1. Connect the Field Communicator (see Step 3: Connect the wiring and
power up for instructions).
2. Follow the HART menu to perform the desired zero trim.
Table 2-3: Zero Trim Fast Keys
Analog zero (Set 4 mA) Digital zero
Fast Key sequence 3, 4, 2 3, 4, 1, 3
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Figure 2-11: External Configuration Buttons
LOI Analog Zero and Span Digital Zero
A.
A
AConfiguration buttons
Use the following procedures to perform a Zero Trim:
Perform trim with LOI (option M4)
Procedure
1. Set the transmitter pressure.
2. See Figure 2-10 for the operating menu.
a) Perform an analog zero trim by selecting Rerange.
b) Perform a digital zero trim by selecting Zero Trim.
Perform trim with analog zero and span (option D4)
Procedure
1. Set the transmitter pressure.
2. Press and hold the zero button for two seconds to perform an analog
zero trim.
Perform trim with digital zero (option DZ)
Procedure
1. Set the transmitter pressure.
2. Press and hold the zero button for two seconds to perform a digital
zero trim.
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3 Safety instrumented systems installation
For Safety Certified installations, please refer to Reference Manual for
installation procedure and system requirements.
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4 Product certifications
Rev 3.2
4.1 European Directive Information
A copy of the EU Declaration of Conformity can be found at the end of the
Quick Start Guide. The most recent revision of the EC Declaration of
Conformity can be found at Emerson.com/Rosemount.
4.2 Ordinary Location Certification from FM Approvals
As standard, the transmitter has been examined and tested to determine
that the design meets the basic electrical, mechanical, and fire protection
requirements by a nationally recognized test laboratory (NRTL) as accredited
by the Federal Occupational Safety and Health Administration (OSHA).
4.3 North America
E5 FM Explosionproof and Dust Ignitionproof
Certificate 0T2H0.AE
Standards
used
FM Class 3600 – 2011, FM Class 3615 – 2006, FM Class
3616 – 2011, FM Class 3810 – 2005, ANSI/NEMA 250 –
2008
Markings XP CL I, DIV 1, GP B, C, D; DIP CL II, DIV 1, GP E, F, G; CL III;
T5(-40 °C ≤ Ta ≤ +85 °C); Factory Sealed; Type 4X
I5 FM Intrinsic Safety and Nonincendive
Certificate 1Q4A4.AX
Standards
used
FM Class 3600 – 2011, FM Class 3610 – 2010, FM Class
3611 – 2004, FM Class 3810 – 2005, ANSI/NEMA 250 –
2008
Markings IS CL I, DIV 1, GP A, B, C, D; CL II, DIV 1, GP E, F, G; Class III;
DIV 1 when connected per Rosemount drawing
03031-1019; NI CL 1, DIV 2, GP A, B, C, D; Temp code T4;
Type 4x; Factory sealed
Special Conditions for Safe Use(X):
1. The Model 3051 transmitter housing contains aluminum and is
considered a potential risk of ignition by impact or friction. Care must
be taken into account during installation and use to prevent impact
and friction.
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2. The Model 3051 transmitter with the transient terminal block
(Option code T1) will not pass the 500Vrms dielectric strength test
and this must be taken into account during installation.
C6 CSA Explosionproof, Dust-Ignitionproof, Intrinsic Safety and Division 2
Certificate 1053834
Standards ANSI/ISA 12.27.01-2003, CSA Std. C22.2 No. 30 -M1986, CSA
Std. C22.2 No.142-M1987, CSA Std. C22.2. No.157-92, CSA
Std. C22.2 No. 213 - M1987
Markings Explosionproof for Class I, Division 1, Groups B, C and D;
Suitable for Class I, Zone 1, Group IIB+H2, T5; Dust-
Ignitionproof Class II, Division 1, Groups E, F, G; Class III
Division 1; Intrinsically Safe Class I, Division 1 Groups A, B, C, D
when connected in accordance with Rosemount drawing
03031-1024, Temperature Code T3C; Suitable for Class I,
Zone 0; Class I Division 2 Groups A, B, C and D, T5; Suitable for
Class I Zone 2, Group IIC; Type 4X; Factory Sealed; Single Seal
(See drawing 03031-1053)
E6 CSA Explosionproof, Dust-Ignitionproof, and Division 2
Certificate 1053834
Standards ANSI/ISA 12.27.01-2003, CSA Std. C22.2 No. 30 -M1986, CSA
Std. C22.2 No.142-M1987, CSA Std. C22.2 No. 213 - M1987
Markings: Explosionproof Class I, Division 1, Groups B, C and D; Suitable
for Class I, Zone 1, Group IIB+H2, T5; Dust-Ignitionproof for
Class II and Class III, Division 1, Groups E, F and G; Class I,
Division 2, Groups A, B, C and D; Suitable for Class I Zone 2,
Group IIC; Type 4X; Factory Sealed; Single Seal (See drawing
03031-1053)
4.4 Europe
E8 ATEX Flameproof and Dust
Certificate: KEMA97ATEX2378X; BAS01ATEX1427X
Standards
used:
EN60079-0:2012 + A11:2013, EN60079-1:2013,
EN60079-26:2015, EN60079-31:2009
Markings: II 1/2 G Ex db IIC T6…T4 Ga/Gb, T6(-60 °C ≤ Ta ≤ 70 °C),
T5/T4(-60 °C ≤ Ta ≤ 80 °C); II 1 D Ex t IIIC T50 °C T50060
°C Da
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