Emerson Rosemount 3051 User manual

Quick Start Guide
00825-0100-4100, Rev CA
May 2015
Rosemount 3051 Pressure Transmitter and
Rosemount 3051CF DP Flowmeters
with WirelessHART®Protocol
4100_0100_RevCA.fm Page 1 Friday, May 8, 2015 3:03 AM

May 2015
2
Quick Start Guide
NOTICE
This guide provides basic guidelines for Rosemount 3051 Wireless Transmitters. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting or Intrinsically Safe (I.S.)
installations. Refer to the Rosemount 3051 Wireless Reference Manual (document number
00809-0100-4100) for more instruction. This manual is also available electronically on
www.rosemount.com.
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local,
national, and international standards, codes, and practices. Review the approvals section of the 3051
reference manual for any restrictions associated with a safe installation.
Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments
in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Process leaks may cause harm or result in death.
To avoid process leaks, only use the o-ring designed to seal with the corresponding flange adapter.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause
electrical shock.
NOTICE
Shipping considerations for wireless products.
The unit was shipped to you without the power module installed. Remove the power module prior to
shipping the unit.
Each power module contains one “D” size primary lithium-thionyl chloride battery. Primary lithium batteries
are regulated in transportation by the U.S. Department of Transportation, and are also covered by IATA
(International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD
(European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure
compliance with these or any other local requirements. Consult current regulations and requirements before
shipping.
Contents
Wireless considerations . . . . . . . . . . . . . . . . 3
Mount the transmitter . . . . . . . . . . . . . . . . . . 4
Connect the power module . . . . . . . . . . . . 8
Trim the transmitter . . . . . . . . . . . . . . . . . . . . 8
Verify transmitter configuration . . . . . . .10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . .13
Product Certifications . . . . . . . . . . . . . . . . .14
4100_0100_RevCA.fm Page 2 Friday, May 8, 2015 3:03 AM

Quick Start Guide
3
May 2015
Wireless considerations
Power up sequence
The power module should not be installed on any wireless device until the Smart
Wireless Gateway is installed and functioning properly. This transmitter uses the
green power module (order model number 701PGNKF). Wireless devices should
also be powered up in order of proximity from the Smart Wireless Gateway,
beginning with the closest. This will result in a simpler and faster network
installation. Enable Active Advertising on the Gateway to ensure that new devices
join the network faster. For more information, see the Smart Wireless Gateway
Manual (document number 00809-0200-4420).
Connecting the transmitter with a Field Communicator
In order for the Field Communicator to interface with the 3051 Wireless
transmitter, the power module must be connected. This transmitter uses the
Green power module (order model number 701PGNKF). Figure 1 shows how to
connect the Field Communicator to the transmitter. Open the power module
compartment to hook up the leads.
Figure 1. Field Communicator Connections
4100_0100_RevCA.fm Page 3 Friday, May 8, 2015 3:03 AM

May 2015
4
Quick Start Guide
Step 1: Mount the transmitter
Mounting in liquid flow applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent valves are oriented upward.
Figure 2. Liquid Flow Applications
A. Coplanar
B. In-line
Mounting in gas flow applications
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Figure 3. Gas Flow Applications
A. Coplanar
B. In-line
Mounting in steam flow applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Figure 4. Steam Flow Applications
A. Coplanar
B. In-line
B
Flow
A
A
Flow
B
Flow
A
B
4100_0100_RevCA.fm Page 4 Friday, May 8, 2015 3:03 AM

Quick Start Guide
5
May 2015
Attaching mounting brackets
Figure 5. Panel and Pipe Mount
Panel mount Pipe mount
Coplanar flange
Traditional flange
In-line
4100_0100_RevCA.fm Page 5 Friday, May 8, 2015 3:03 AM

May 2015
6
Quick Start Guide
Figure 6. Common Transmitter Assemblies
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange adapters
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing
the markings on the head of the bolt and referencing Table 1 on page 7. If bolt
material is not shown in Table 1, contact a local Emerson Process Management
representative for more information.
Bolt installation
1. Carbon steel bolts do not require lubrication and the stainless steel bolts are
coated with a lubricant to ease installation. However, no additional lubricant
should be applied when installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern. See
Table 1 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing pattern. See
Table 1 for final torque value.
5. Verify the flange bolts are protruding through the isolator plate before
applying pressure.
Bolting considerations
If the transmitter installation requires assembly of the process flanges, manifolds,
or flange adapters, follow these assembly guidelines to ensure a tight seal for
optimal performance characteristics of the transmitters. Use only bolts supplied
with the transmitter or sold by Emerson Process Management as spare parts.
Figure 6 illustrates common transmitter assemblies with the bolt length required
for proper transmitter assembly.
A
B
CD
4 x 1.75-in. (44 mm)
4 x 1.75-in.
(44 mm)
4 x 2.88-in. (73 mm)
4 x 1.75-in. (44 mm)
4 x 1.75-in.
(44 mm)
4 x 2.25-in.
(57 mm)
4100_0100_RevCA.fm Page 6 Friday, May 8, 2015 3:03 AM

Quick Start Guide
7
May 2015
Table 1. Torque Values for the Coplanar Flange and Flange Adapter Bolts
In-line gage transmitter orientation
The low side pressure port (atmospheric reference) on the in-line gage
transmitter is located in the neck of the transmitter, behind the housing. The vent
path is between the housing and sensor of the transmitter. (See Figure 7.)
Keep the vent path free of any obstruction, including but not limited to paint,
dust, and lubrication by mounting the transmitter so that the process can drain
away.
Figure 7. In-line Gage Low Side Pressure Port
A. Low side pressure port (atmospheric reference)
Consider housing rotation
To improve visibility of optional LCD display:
1. Loosen the housing rotation screw.
2. First rotate the housing clockwise to the desired location. If the desired
location cannot be achieved due to thread limit, rotate the housing counter
clockwise to the desired location (up to 360° from thread limit).
3. Re-tighten the housing rotation screw (see Figure 8).
Bolt material Head markings Initial
torque
Final
torque
Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs.
Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs.
B7M
316
316
316
SW
316
STM
316
R
B8M
A
4100_0100_RevCA.fm Page 7 Friday, May 8, 2015 3:03 AM

May 2015
8
Quick Start Guide
Figure 8. Housing Rotation
A. Housing rotation screw (5/64-inch hex wrench required)
Step 2: Connect the power module
1. Remove the power module cover.
2. Connect the Green power module (see Figure 9).
Figure 9. Power Module
A. Power module
Step 3: Trim the transmitter
Devices are calibrated by the factory. Once installed, it is recommended to
perform a zero trim on gage and differential pressure transmitters to eliminate
error due to mounting position or static pressure effects. A zero trim can be
performed using either a Field Communicator or configuration buttons.
For instructions using AMS®, see the Rosemount 3051 Wireless Product Manual
(00809-0100-4100).
Note
When performing a zero trim, ensure that the equalization valve is open and all wet legs are filled
to the correct level.
A
A
4100_0100_RevCA.fm Page 8 Friday, May 8, 2015 3:03 AM

Quick Start Guide
9
May 2015
Trimming with a Field Communicator
1. Equalize or vent the transmitter and connect Field Communicator.
2. At the menu, input the HART Fast Key sequence.
3. Follow the commands to perform a zero trim.
For connecting with a Field Communicator, refer to Figure 1 on page 3.
Trimming with Digital Zero Trim button
1. Set the transmitter pressure.
2. Remove the electronics housing cover.
3. Press and hold the zero button for two seconds to perform a digital zero trim.
4. Reinstall transmitter housing cover. Ensure a proper seal by installing the
electronics housing cover so that polymer contacts polymer (i.e. no o-ring
visible).
Figure 10. Digital Zero Button
A. Digital zero button
Note
A zero trim can also be completed using AMS Wireless Configurator once the device has joined the
network.
It is not recommended to zero an absolute transmitter, models 3051CA or 3051TA.
From the HOME screen, enter the Fast Key sequence
Device Dashboard Fast Keys 2, 1, 2
Digital Zero
Trim
A
4100_0100_RevCA.fm Page 9 Friday, May 8, 2015 3:03 AM

May 2015
10
Quick Start Guide
Step 4: Verify transmitter configuration
Operation can be verified in four locations:
At the device via the Local Display (LCD).
By using the Field Communicator.
Via the Smart Wireless Gateway’s integrated web interface.
Via AMS Wireless Configurator.
Verify transmitter configuration using LCD display
The LCD will display the output values at the same rate as the wireless update
rate. Refer to the Rosemount 3051 Wireless manual for error codes and other
LCD messages. Press and hold the Diagnostic button for at least five seconds to
display the TAG, Device ID, Network ID, Network Join Status, and Device Status
screens.
Verify transmitter configuration using Field Communicator
For HART Wireless transmitter communication, a 3051 Wireless Transmitter
Device Descriptor is required. For connecting with a Field Communicator, refer to
Figure 1 on page 3.
Searching for
Network Joining Network Connected with Limited Bandwidth Connected
From the HOME screen, enter the Fast Key sequence
Device Dashboard Fast Keys 3, 5
N E T w K
S R C H N G
n e t w k
N E G O T
n e t w k
L I M -O P
n e t w k
O K
4100_0100_RevCA.fm Page 10 Friday, May 8, 2015 3:03 AM

Quick Start Guide
11
May 2015
Verify transmitter configuration using Smart Wireless Gateway
In the Gateway’s integrated web interface, navigate to the Explorer > Status
page. This page will show whether the device has joined the network and if it is
communicating properly.
Note
It may take several minutes for the device to join the network. See Smart Wireless Gateway Quick
Start Guide (document number 00825-0200-4420) for more information.
Table 2. Device Revision 1, DD Revision 1 Fast Keys
Function WirelessHART
Tag 2, 1, 1, 1, 1
Date 2, 1, 1, 1, 5
Descriptor 2, 1, 1, 1, 3
Message 2, 1, 1, 1, 4
Long Tag 2, 1, 1, 1, 2
Network ID 2, 2, 1, 1
Join Device to Network 2, 2, 1, 2
Update Rate 2, 1, 4
Range Values 2, 1, 1, 5
Transfer Function 2, 1, 1,6
Units 2, 1, 1, 2
Lower Sensor Trim 3, 5, 1, 1, 2
Upper Sensor Trim 3, 5, 1, 1, 1
Digital Zero Trim 3, 5, 1, 1, 3
Rerange by Applied Pressure 2, 2, 2, 2, 1
Custom Display Configuration 2, 1, 5
Scaled Variable 2, 1, 7, 1
Find Device 3, 5, 2
Simulate Digital Signal 3, 6
4100_0100_RevCA.fm Page 11 Friday, May 8, 2015 3:03 AM

May 2015
12
Quick Start Guide
Figure 11. Gateway Network Settings
Verifying configuration using AMS Wireless Configurator
When the device has joined the network, it will appear in the Wireless
Configurator as shown in Figure 12.
Figure 12. Wireless Configurator Network Setup
4100_0100_RevCA.fm Page 12 Friday, May 8, 2015 3:03 AM

Quick Start Guide
13
May 2015
Troubleshooting
If the device has not joined to the network after power up, verify the correct
configuration of the Network ID and Join Key. Verify that Active Advertising has
been enabled on the Smart Wireless Gateway. The Network ID and Join Key in the
device must match the Network ID and Join Key of the Gateway.
The Network ID and Join Key may be obtained from the Smart Wireless Gateway
on the Setup > Network > Settings page on the web interface (see Figure 11 on
page 12). The Network ID and Join Key may be changed in the wireless device by
using the following Fast Key sequence. See the manual for further
troubleshooting (document number 00809-0100-4100).
From the HOME screen, enter the Fast Key sequence
Device Dashboard Fast Keys 3, 5
4100_0100_RevCA.fm Page 13 Friday, May 8, 2015 3:03 AM

May 2015
14
Quick Start Guide
Product Certifications
Rev 1.0
European Directive Information
A copy of the EC Declaration of Conformity can be found at the end of the Quick
Start Guide. The most recent revision of the EC Declaration of Conformity can be
found at www.rosemount.com.
Telecommunication Compliance
All wireless devices require certification to ensure that they adhere to regulations
regarding the use of the RF spectrum. Nearly every country requires this type of
product certification.
Emerson is working with governmental agencies around the world to supply fully
compliant products and remove the risk of violating country directives or laws
governing wireless device usage.
FCC and IC
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions: This device may not cause harmful interference. This device
must accept any interference received, including interference that may cause
undesired operation. This device must be installed to ensure a minimum antenna
separation distance of 20 cm from all persons.
Ordinary Location Certification from FM Approvals
As standard, the transmitter has been examined and tested to determine that the
design meets the basic electrical, mechanical, and fire protection requirements
by FM Approvals, a nationally recognized test laboratory (NRTL) as accredited by
the Federal Occupational Safety and Health Administration (OSHA).
Installing in North America
The US National Electrical Code (NEC) and the Canadian Electrical Code (CEC)
permit the use of Division marked equipment in Zones and Zone marked
equipment in Divisions. The markings must be suitable for the area classification,
gas, and temperature class. This information is clearly defined in the respective
codes.
4100_0100_RevCA.fm Page 14 Friday, May 8, 2015 3:03 AM

Quick Start Guide
15
May 2015
USA
I5 FM Intrinsic Safety (IS)
Certificate: 3046325
Standards: FM Class 3600 - 2011, FM Class 3610 - 2010, FM Class 3810 - 2005,
ANSI/ISA 60079-0 - 2009, ANSI/ISA 60079-11 - 2009,
NEMA 250 - 2003, ANSI/IEC 60529
Markings: IS CL I, DIV 1, GP A, B, C, D T4;
CL 1, Zone 0 AEx ia IIC T4;
T4(-40 °C ≤ Ta≤ +70 °C)
when installed per Rosemount drawing 03031-1062;
Type 4X/IP66/IP68
Special Conditions for Safe Use (X):
1. The Model 3051 Wireless pressure Transmitter shall only be used with the
701PGNKF Rosemount SmartPower™Battery Pack.
2. The in-line pressure sensor may contain more than 10% aluminum and is
considered a potential risk of ignition by impact or friction. Care must be taken
into account during installation and used to prevent impact and friction.
3. The surface resistivity of the transmitter housing is greater than 1GΩ. To avoid
electrostatic charge build-up, it must not be rubbed or cleaned with solvents
or a dry cloth.
Canada
I6 CSA Intrinsically Safe
Certificate: 2526009
Standards: CAN/CSA C22.2 No. 0-M91, CAN/CSA C22.2 No. 94-M91,
CSA Std C22.2 No. 142-M1987, CSA Std C22.2 No. 157-92,
CSA Std C22.2 No. 60529:05
Markings: Intrinsically Safe for Class I, Division 1, Groups A, B, C, D, T4
when installed per Rosemount drawing 03031-1063;
Type 4X/IP66/IP68
Europe
I1 ATEX Intrinsic Safety
Certificate: Baseefa12ATEX0228X
Standards: EN 60079-0: 2012, EN 60079-11: 2012
Markings: II 1 G Ex ia IIC T4 Ga, T4(-40 °C ≤Ta≤+70 °C)
IP66/IP68
Special Conditions for Safe Use (X):
1. The plastic enclosure may constitute a potential electrostatic ignition risk and
must not be rubbed or cleaned with a dry cloth.
2. The Model 701PGNKF Power Module may be replaced in a hazardous area. The
power module has a surface resistivity greater than 1GΩand must be properly
installed in the wireless device enclosure. Care must be taken during
transportation to and from the point of installation to prevent electrostatic
charge build-up.
4100_0100_RevCA.fm Page 15 Friday, May 8, 2015 3:03 AM

May 2015
16
Quick Start Guide
International
I7 IECEx Intrinsic Safety
Certificate: IECEx BAS 12.0124X
Standards: IEC 60079-0: 2011, IEC 60079-11: 2011
Markings: Ex ia IIC T4 Ga, T4(-40 °C ≤Ta≤+70 °C)
IP66/IP68
Special Conditions for Safe Use (X):
1. The plastic enclosure may constitute a potential electrostatic ignition risk and
must not be rubbed or cleaned with a dry cloth.
2. The Model 701PGNKF Power Module may be replaced in a hazardous area. The
power module has a surface resistivity greater than 1GΩand must be properly
installed in the wireless device enclosure. Care must be taken during
transportation to and from the point of installation to prevent electrostatic
charge build-up.
Brazil
I2 INMETRO Intrinsic Safety
Certificate: UL-BR013.0534X
Standards: ABNT NBR IEC60079-0:2008, ABNT NBR IEC60079-11:2009
Markings: Ex ia IIC T4 IP66 Ga, T4(-40 °C ≤Ta≤+70 °C)
IP66/IP68
Special Condition for Safe Use (X):
1. See certificate for special conditions
China
I1 China Intrinsic Safety
Certificate: GYJ101312X [Flowmeters]
Standards: GB3836.1-2000, GB3836.4-2000
Markings: Ex ia IIC Ga T46
Special Condition for Safe Use (X):
1. See certificate for special conditions.
EAC - Belarus, Kazakhstan, Russia
IM Technical Regulation Customs Union (EAC) Intrinsic Safety
Certificate: RU C-US.ГБ05.B.00400
Markings: 0Ex ia IIC T4 Ga X;
Special Condition for Safe Use (X):
1. See certificate for special conditions.
4100_0100_RevCA.fm Page 16 Friday, May 8, 2015 3:03 AM

Quick Start Guide
17
May 2015
Figure 13. Rosemount 3051 Wireless Declaration of Conformity
4100_0100_RevCA.fm Page 17 Friday, May 8, 2015 3:03 AM

May 2015
18
Quick Start Guide
4100_0100_RevCA.fm Page 18 Friday, May 8, 2015 3:03 AM

Quick Start Guide
19
May 2015
4100_0100_RevCA.fm Page 19 Friday, May 8, 2015 3:03 AM

May 2015
20
Quick Start Guide
4100_0100_RevCA.fm Page 20 Friday, May 8, 2015 3:03 AM