Emerson Rosemount 3051 User manual

Quick Start Guide
00825-0100-4100, Rev CA
May 2015
Rosemount 3051 Pressure Transmitter and
Rosemount 3051CF DP Flowmeters
with WirelessHART®Protocol
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Quick Start Guide
NOTICE
This guide provides basic guidelines for Rosemount 3051 Wireless Transmitters. It does not provide
instructions for configuration, diagnostics, maintenance, service, troubleshooting or Intrinsically Safe (I.S.)
installations. Refer to the Rosemount 3051 Wireless Reference Manual (document number
00809-0100-4100) for more instruction. This manual is also available electronically on
www.rosemount.com.
Explosions could result in death or serious injury.
Installation of this transmitter in an explosive environment must be in accordance with the appropriate local,
national, and international standards, codes, and practices. Review the approvals section of the 3051
reference manual for any restrictions associated with a safe installation.
Before connecting a HART®-based communicator in an explosive atmosphere, make sure the instruments
in the loop are installed in accordance with intrinsically safe or non-incendive field wiring practices.
Process leaks may cause harm or result in death.
To avoid process leaks, only use the o-ring designed to seal with the corresponding flange adapter.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause
electrical shock.
NOTICE
Shipping considerations for wireless products.
The unit was shipped to you without the power module installed. Remove the power module prior to
shipping the unit.
Each power module contains one “D” size primary lithium-thionyl chloride battery. Primary lithium batteries
are regulated in transportation by the U.S. Department of Transportation, and are also covered by IATA
(International Air Transport Association), ICAO (International Civil Aviation Organization), and ARD
(European Ground Transportation of Dangerous Goods). It is the responsibility of the shipper to ensure
compliance with these or any other local requirements. Consult current regulations and requirements before
shipping.
Contents
Wireless considerations . . . . . . . . . . . . . . . . 3
Mount the transmitter . . . . . . . . . . . . . . . . . . 4
Connect the power module . . . . . . . . . . . . 8
Trim the transmitter . . . . . . . . . . . . . . . . . . . . 8
Verify transmitter configuration . . . . . . .10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . .13
Product Certifications . . . . . . . . . . . . . . . . .14
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Wireless considerations
Power up sequence
The power module should not be installed on any wireless device until the Smart
Wireless Gateway is installed and functioning properly. This transmitter uses the
green power module (order model number 701PGNKF). Wireless devices should
also be powered up in order of proximity from the Smart Wireless Gateway,
beginning with the closest. This will result in a simpler and faster network
installation. Enable Active Advertising on the Gateway to ensure that new devices
join the network faster. For more information, see the Smart Wireless Gateway
Manual (document number 00809-0200-4420).
Connecting the transmitter with a Field Communicator
In order for the Field Communicator to interface with the 3051 Wireless
transmitter, the power module must be connected. This transmitter uses the
Green power module (order model number 701PGNKF). Figure 1 shows how to
connect the Field Communicator to the transmitter. Open the power module
compartment to hook up the leads.
Figure 1. Field Communicator Connections
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Step 1: Mount the transmitter
Mounting in liquid flow applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent valves are oriented upward.
Figure 2. Liquid Flow Applications
A. Coplanar
B. In-line
Mounting in gas flow applications
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
Figure 3. Gas Flow Applications
A. Coplanar
B. In-line
Mounting in steam flow applications
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
Figure 4. Steam Flow Applications
A. Coplanar
B. In-line
B
Flow
A
A
Flow
B
Flow
A
B
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Attaching mounting brackets
Figure 5. Panel and Pipe Mount
Panel mount Pipe mount
Coplanar flange
Traditional flange
In-line
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Figure 6. Common Transmitter Assemblies
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional manifold and flange adapters
Bolts are typically carbon steel or stainless steel. Confirm the material by viewing
the markings on the head of the bolt and referencing Table 1 on page 7. If bolt
material is not shown in Table 1, contact a local Emerson Process Management
representative for more information.
Bolt installation
1. Carbon steel bolts do not require lubrication and the stainless steel bolts are
coated with a lubricant to ease installation. However, no additional lubricant
should be applied when installing either type of bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern. See
Table 1 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing pattern. See
Table 1 for final torque value.
5. Verify the flange bolts are protruding through the isolator plate before
applying pressure.
Bolting considerations
If the transmitter installation requires assembly of the process flanges, manifolds,
or flange adapters, follow these assembly guidelines to ensure a tight seal for
optimal performance characteristics of the transmitters. Use only bolts supplied
with the transmitter or sold by Emerson Process Management as spare parts.
Figure 6 illustrates common transmitter assemblies with the bolt length required
for proper transmitter assembly.
A
B
CD
4 x 1.75-in. (44 mm)
4 x 1.75-in.
(44 mm)
4 x 2.88-in. (73 mm)
4 x 1.75-in. (44 mm)
4 x 1.75-in.
(44 mm)
4 x 2.25-in.
(57 mm)
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Table 1. Torque Values for the Coplanar Flange and Flange Adapter Bolts
In-line gage transmitter orientation
The low side pressure port (atmospheric reference) on the in-line gage
transmitter is located in the neck of the transmitter, behind the housing. The vent
path is between the housing and sensor of the transmitter. (See Figure 7.)
Keep the vent path free of any obstruction, including but not limited to paint,
dust, and lubrication by mounting the transmitter so that the process can drain
away.
Figure 7. In-line Gage Low Side Pressure Port
A. Low side pressure port (atmospheric reference)
Consider housing rotation
To improve visibility of optional LCD display:
1. Loosen the housing rotation screw.
2. First rotate the housing clockwise to the desired location. If the desired
location cannot be achieved due to thread limit, rotate the housing counter
clockwise to the desired location (up to 360° from thread limit).
3. Re-tighten the housing rotation screw (see Figure 8).
Bolt material Head markings Initial
torque
Final
torque
Carbon Steel (CS) 300 in.-lbs. 650 in.-lbs.
Stainless Steel (SST) 150 in.-lbs. 300 in.-lbs.
B7M
316
316
316
SW
316
STM
316
R
B8M
A
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Figure 8. Housing Rotation
A. Housing rotation screw (5/64-inch hex wrench required)
Step 2: Connect the power module
1. Remove the power module cover.
2. Connect the Green power module (see Figure 9).
Figure 9. Power Module
A. Power module
Step 3: Trim the transmitter
Devices are calibrated by the factory. Once installed, it is recommended to
perform a zero trim on gage and differential pressure transmitters to eliminate
error due to mounting position or static pressure effects. A zero trim can be
performed using either a Field Communicator or configuration buttons.
For instructions using AMS®, see the Rosemount 3051 Wireless Product Manual
(00809-0100-4100).
Note
When performing a zero trim, ensure that the equalization valve is open and all wet legs are filled
to the correct level.
A
A
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Trimming with a Field Communicator
1. Equalize or vent the transmitter and connect Field Communicator.
2. At the menu, input the HART Fast Key sequence.
3. Follow the commands to perform a zero trim.
For connecting with a Field Communicator, refer to Figure 1 on page 3.
Trimming with Digital Zero Trim button
1. Set the transmitter pressure.
2. Remove the electronics housing cover.
3. Press and hold the zero button for two seconds to perform a digital zero trim.
4. Reinstall transmitter housing cover. Ensure a proper seal by installing the
electronics housing cover so that polymer contacts polymer (i.e. no o-ring
visible).
Figure 10. Digital Zero Button
A. Digital zero button
Note
A zero trim can also be completed using AMS Wireless Configurator once the device has joined the
network.
It is not recommended to zero an absolute transmitter, models 3051CA or 3051TA.
From the HOME screen, enter the Fast Key sequence
Device Dashboard Fast Keys 2, 1, 2
Digital Zero
Trim
A
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Step 4: Verify transmitter configuration
Operation can be verified in four locations:
At the device via the Local Display (LCD).
By using the Field Communicator.
Via the Smart Wireless Gateway’s integrated web interface.
Via AMS Wireless Configurator.
Verify transmitter configuration using LCD display
The LCD will display the output values at the same rate as the wireless update
rate. Refer to the Rosemount 3051 Wireless manual for error codes and other
LCD messages. Press and hold the Diagnostic button for at least five seconds to
display the TAG, Device ID, Network ID, Network Join Status, and Device Status
screens.
Verify transmitter configuration using Field Communicator
For HART Wireless transmitter communication, a 3051 Wireless Transmitter
Device Descriptor is required. For connecting with a Field Communicator, refer to
Figure 1 on page 3.
Searching for
Network Joining Network Connected with Limited Bandwidth Connected
From the HOME screen, enter the Fast Key sequence
Device Dashboard Fast Keys 3, 5
N E T w K
S R C H N G
n e t w k
N E G O T
n e t w k
L I M -O P
n e t w k
O K
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