Emerson Rosemount 148 User manual

Quick Start Guide
00825-0200-4148, Rev AA
April 2019
Rosemount™ 148 Temperature
Transmitter

Safety Messages
NOTICE
This guide provides basic guidelines for installing the Rosemount™ 148 Temperature Transmmitter. It
does not provide instructions for detailed configuration, diagnostics, maintenance, service,
troubleshooting, or installations. Refer to the Rosemount 148 Temperature Transmitter Reference
Manual for more instruction. The manual and this guide are also available electronically at
Emerson.com/Rosemount.
WARNING
Explosions
Explosions could result in death or serious injury.
Installation of device in an explosive environment must be in accordance with appropriate
local, national, and international standards, codes, and practices.
Review the Hazardous Locations Certifications for any restricions associated with a safe
installation.
WARNING
Process leaks
Process leaks could result in death or serious injury.
Install and tighten thermowells or sensors before applying pressure.
Do not remove the thermowell while in operation.
WARNING
Electrical shock
Electrical shock could cause death or serious injury.
Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
WARNING
Conduit/cable entries
Unless marked, the conduit/cable entries in the transmitter housing use a ½-14 NPT thread
form. Entries marked "M20" are M20 X 1.5 thread form. On devices with multiple conduit
entries, all entries have the same thread form.
Only use plugs, adapters, glands, or conduit with a compatible thread form when closing these
entries.
When installing in a hazardous location, use only appropriately listed or Ex certified plugs,
glands, or adapters in cable/conduit entries.
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WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or misconfiguration of
end users’ equipment. This could be intentional or unintentional and needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting your
system. Restrict physical access by unauthorized personnel to protect end users’ assets. This is true
for all systems used within the facility.
Contents
Software installation.................................................................................................................... 5
Configuration...............................................................................................................................6
Mount the transmitter..................................................................................................................7
Connect the wiring.....................................................................................................................12
Product certifications................................................................................................................. 17
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1 Software installation
Procedure
1. Place the Rosemount™ 148 PC Programmer CD_ROM into the drive.
2. Run setup.exe from Windows™ XP, 7, 8, or 10.
3. When first using the software, configure the appropriate COM ports
by selecting Port Settings from the Communicate menu.
4. Install MACTek® Modem drivers completely before beginning bench
configuration on the Rosemount 148 system.
Note
The software defaults to the first available COM port.
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2 Configuration
2.1 Configuring the Rosemount 148 Temperature
Transmitter
The Rosemount 148 must be configured for certain basic variables to
operate. Transmitters are pre-configured in the factory to order
specifications or factory defaults. Configuration may be required if the
transmitter is not configured or if the configuration variables need revision.
This can be done in two ways: by ordering factory-configuration by Emerson
Automation Solutions, or by using the Rosemount 148 PC Programming
interface in a bench configuration setting. The Rosemount 148 PC
Programming Kit includes configuration software and a communication
modem. The Rosemount 148 device will need an external power supply of
12–42.4 Vdc for configuration. To configure the transmitter:
Procedure
1. Hook up the transmitter and a load resistor (250–1100 ohms) wired
in series with the power supply.
2. Attach the Modem in parallel with the load resistor and connect it to
the PC.
2.2 Verify the transmitter configuration
If the transmitter has a sensor connected (either a test sensor or actual
installation hardware), the configuration can be checked using the
Information tab on the Rosemount 148 PC Programmer interface. Select
Refresh to update the status and confirm that the transmitter has been
configured correctly. If there are any problems, refer to the Rosemount 148
Temperature Transmitter Reference Manual for troubleshooting
suggestions.
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3 Mount the transmitter
3.1 Typical European and Asia Pacific installation
Head mount transmitter with DIN plate style sensor
Procedure
1. Attach the thermowell to the pipe or process container wall. Install
and tighten thermowells before applying process pressure.
2. Assemble the transmitter to the sensor.
a) Push the transmitter mounting screws through the sensor
mounting plate.
b) Push the transmitter mounting screws through the sensor
mounting plate.
3. Wire the sensor to the transmitter.
4. Insert the transmitter-sensor assembly into the connection head.
a) Thread the transmitter mounting screw into the connection
head mounting holes.
b) Assemble the extension to the connection head.
c) Insert the assembly into the thermowell.
5. Slip the shielded cable though the cable gland.
6. Attach a cable gland into the shielded cable.
7. Insert the shielded cable leads into the connection head through the
cable entry. Connect and tighten the cable gland.
8. Connect the shielded power cable leads to the transmitter power
terminals. Avoid contact with sensor leads and sensor connections.
9. Install and tighten the connection head cover. Enclosure covers must
be fully engaged to meet explosion-proof requirements.
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Figure 3-1: Typical European and Asia Pacific Installation
A. Transmitter mounting screws
B. Rosemount 148 Transmitter
C. Integral mount sensor with flying leads
D. Connection head
E. Extension
F. Thermowell
3.2 Typical North and South American install
Head mount transmitter with threaded sensor.
Procedure
1. Attach the thermowell to the pipe or process container wall. Install
and tighten the thermowell before applying process pressure.
2. Attach necessary extension nipples and adapters to the thermowell.
Seal the nipple and adapter threads with silicone tape.
3. Seal the nipple and adapter threads with silicone tape.
4. Screw the sensor into the thermowell. Install drain seals if required
for severe environments or to satisfy code requirements.
5. Pull the sensor wiring leads through the universal head and
transmitter.
6. Mount the transmitter in the universal head by threading the
transmitter mounting screws into the universal head mounting
holes.
7. Mount the transmitter-sensor assembly into the thermowell. Seal
adapter threads with silicone tape.
8. Install conduit for field wiring to the conduit entry of the universal
head. Seal conduit threads with silicone tape.
9. Pull the field wiring leads through the conduit into the universal
head.
10. Attach the sensor and power leads to the transmitter. Avoid contact
with other terminals.
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11. Install and tighten the universal head cover.
Note
Enclosure covers must be fully engaged to meet explosion-proof
requirements.
Example
Figure 3-2: Typical North and South American Installation
A. Threaded thermowell
B. Standard extension
C. Threaded style sensor
D. Universal head
E. Conduit entry
3.3 Mount the Rosemount 148H to a DIN rail
To attach the Rosemount 148H to a DIN rail, assemble the appropriate
railmounting kit (part number 00248-1601-0001) to the transmitter as
shown.
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Figure 3-3: Mounting to DIN Rail
C
B
A
A. Mounting hardware
B. Transmitter
C. Rail clip
3.4 Rail mount transmitter with remote mount sensor
The least complicated assembly uses:
•Remote mounted transmitter
•Integral mount sensor with terminal block
•Integral style connection head
•Standard extension
•Threaded thermowell
Refer to the Metric Sensor Product Data Sheet for complete sensor and
mounting accessory information.
3.5 Rail mount transmitter with threaded sensor
The least complicated assembly uses:
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•Threaded sensor with flying heads
•Threaded sensor connection head
•Union and nipple extension assembly
•Threaded thermowell
Refer to Rosemount™ Sensor Product Data Sheet for complete sensor and
mounting accessory information.
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4 Connect the wiring
4.1 Diagrams and power
•Wiring diagrams are located on the top label of the transmitter.
•An external power supply is required to operate the transmitter.
•The power required across the transmitter power terminals is 12 to 42.4
Vdc (the power terminals are rated to 42.4 Vdc).
Note
To prevent damaging the transmitter, do not allow terminal voltage to drop
below 12.0 Vdc when changing the configuration parameters.
4.2 Power the transmitter
Procedure
1. Connect the positive power lead to the “+” terminal.
2. Connect the negative power lead to the “–” terminal.
3. Tighten the terminal screws.
4. Apply power (12–42 Vdc).
Example
Figure 4-1: Power, Communication, and Sensor Terminals
A. Sensor terminals
B. Power/communication terminals
4.3 Ground the transmitter
Ungrounded thermocouple,mV, and RTD /Ohm inputs
Each process installation has different requirements for grounding. Use the
grounding options recommended by the facility for the specific sensor type,
or begin with grounding Option 1 (the most common).
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4.3.1 Ground the transmitter: Option 1
Use this method for grounded housing.
Procedure
1. Connect sensor wiring shield to the transmitter housing.
2. Ensure the sensor shield is electrically isolated from surrounding
fixtures that may be grounded.
3. Ground signal wiring shield at the power supply end.
Figure 4-2: Option 1L Grounded Housing
A
B
D
C
A. Sensor wires
B. Transmitters
C. 4–20 mA loop
D. Shield ground point
4.3.2 Ground the transmitter: Option 2
Use this method for grounded housing.
Procedure
1. Connect signal wiring shield to the sensor wiring shield.
2. Ensure the two shields are tied together and electrically isolated from
the transmitter housing.
3. Ground shield at the power supply end only.
4. Ensure the sensor shield is electrically isolated from the surrounding
grounded fixtures.
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Figure 4-3: Option 2 Grounded Housing
D
B
AC
A. Sensor wires
B. Transmitters
C. 4–20 mA loop
D. Shield ground point
4.3.3 Ground the transmitter: Option 3
Use this method for grounded or ungrounded housing.
Procedure
1. Ground sensor wiring shield at the sensor, if possible.
2. Ensure that the sensor wiring and signal wiring shields are electrically
isolated from the transmitter housing.
Do not connect the signal wiring shield to the sensor wiring shield.
3. Ground signal wiring shield at the power supply end.
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Figure 4-4: Option 3: Grounded or Ungrounded Housing
A
B
D
C
A. Sensor wires
B. Transmitters
C. 4–20 mA loop
D. Shield ground point
4.3.4 Ground the transmitter: Option 4
Use this method for grounded thermocouple inputs.
Procedure
1. Ground sensor wiring shield at the sensor.
2. Ensure that the sensor wiring and signal wiring shields are electrically
isolated from the transmitter housing.
Do not connect the signal wiring shield to the sensor wiring shield.
3. Ground signal wiring shield at the power supply end.
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Figure 4-5: Option 4: Grounded Thermocouple Inputs
A
B
D
C
A. Sensor wires
B. Transmitters
C. 4–20 mA loop
D. Shield ground point
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5 Product certifications
Rev: 0.1
5.1 European Directive Information
A copy of the EU Declaration of Conformity can be found at the end of the
Quick Start Guide. The most recent revision of the EU Declaration of
Conformity can be found at Emerson.com/Rosemount.
5.2 Ordinary Location Certification
As standard, the transmitter has been examined and tested to determine
that the design meets the basic electrical, mechanical, and fire protection
requirements by a nationally recognized test laboratory (NRTL) as accredited
by the Federal Occupational Safety and Health Administration (OSHA).
5.3 North America
The US National Electrical Code® (NEC) and the Canadian Electrical Code
(CEC) permit the use of Division marked equipment in Zones and Zone
marked equipment in Divisions. The markings must be suitable for the area
classification, gas, and temperature class. This information is clearly defined
in the respective codes.
5.4 USA
5.4.1 E5 Explosionproof and Dust-Ignitionproof
Certificate 1091070
Standards used FM Class 3600-2011, FM Class 3611-2004, FM Class
3615-2006, FM 3616-2011, UL Std. No. 60079-0: Ed.6,
UL Std. No. 50E
Markings CL I/II/III, DIV 1, GP B, C, D, E, F, G; when installed per
Rosemount™ drawing 00644-1059; Type 4X; IP66/68
5.4.2 I5 Intrinsic Safety and Nonincendive
Certificate 1091070
Standards
used
FM Class 3600-2011, FM Class 3610-2010, FM Class
3611-2004, UL Std. No. 60079-0: Ed.6, UL Std. No.
60079-11: Ed. 6, UL Std. No. 50E
Markings CL I/II/III, DIV 1, GP A, B, C, D, E, F, G; NI CL1, DIV 2, GP A,
B, C, D when installed per Rosemount drawing
00148-1056; Type 4X; IP66/68
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5.5 Canada
5.5.1 I6 Canada Intrinsic Safety
Certificate 1091070
Standards
used
CAN/CSA C22.2 No. 0-10, CSA Std. C22.2 No. 25-1966,
CAN/CSA C22.2 No. 94-M91, CAN/CSA C22.2 No. 157-92,
CSA C22.2 No. 213-M1987, CAN/CSA C22.2 No.
60079-11:14, C22.2 No 60529-05
Markings IS CL I, DIV 1 GP A, B, C, D when installed per Rosemount
drawing 00148-1056; CL I DIV 2 GP A, B, C, D; Type 4X;
IP66/68
5.5.2 K6 CSA Explosionproof, Intrinsic Safety, and Division 2
Certificate 1091070
Standards
used
CAN/CSA C22.2 No. 0-M90, CSA Std. C22.2 No. 25-1966,
CSA Std. C22.2 No. 30-M1986, CAN/CSA C22.2 No. 94-
M91, CSA Std. C22.2 No.142-M1987, CAN/CSA C22.2 No.
157-92, CSA C22.2 No. 213-M1987, C22.2 No 60529-05
Markings XP CL I/II/III, DIV 1, GP B, C, D, E, F, G when installed per
Rosemount drawing 00644-1059; IS CL I, DIV 1 GP A, B, C,
D when installed per Rosemount drawing 00148-1056; CL I
DIV 2 GP A, B, C, D; Type 4X, IP66/68; Conduit Seal not
required
5.6 Europe
5.6.1 E1 ATEX Flameproof
Certificate FM12ATEX0065X
Standards
used
EN 60079-0: 2012+A11:2013, EN 60079-1: 2014, EN
60529:1991 +A1:2000 + A2:2013
Markings II 2 G Ex db IIC T6…T1 Gb, T6(-50 °C ≤ Ta ≤ +40 °C),
T5…T1(-50 °C ≤ Ta ≤ +60 °C); see Table 5-1 for process
temperatures.
Specific conditions of use (X):
1. See certificate for ambient temperature range.
2. The non-metallic label may store an electrostatic charge and become
a source of ignition in Group III environments.
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3. Guard the LCD display cover against impact energies greater than
four joules.
4. Flameproof joints are not intended for repair.
5. A suitable certified Ex d or Ex tb enclosure is required to be connected
to temperature probes with Enclosure option "N".
6. Care shall be taken by the end user to ensure that the external
surface temperature on the equipment and the neck of DIN Style
Sensor probe does not exceed 266 °F (130 °C).
7. Non-standard paint options may cause risk of electrostatic discharge.
Avoid installations that cause electrostatic build-up on painted
surfaces and only clean the painted surfaces with a damp cloth. If
paint is ordered through a special option code, contact the
manufacturer for more information.
5.6.2 I1 ATEX Intrinsic Safety
Certificate Baseefa18ATEX0090X
Standards
used
EN IEC 60079-0: 2018, EN 60079-11: 2012
Markings II 1 G Ex ia IIC T5/T6 Ga, T5(-60 °C ≤ Ta ≤ +80 °C),
T6(-60 °C ≤ Ta ≤ +60 °C).
See Table 5-2 for entity parameters.
Special conditions of use (X):
1. The equipment, if supplied without an enclosure, must be installed in
an enclosure which affords it a degree of protection of at least IP20.
Non-metallic enclosures must have a surface resistance of less than
1GΩ; light alloy or zirconium enclosures must be protected from
impact and friction if located in a Zone 0 environment.
5.6.3 N1 ATEX Zone 2 - with enclosure
Certificate Baseefa18ATEX0091X
Standards used EN 60079-0:2018, EN 60079-15:2010
Markings II 3 G Ex nA IIC T5/T6 Gc, T5(-60°C ≤ Ta ≤ +80°C),
T6(-60°C ≤ Ta ≤ +60°C);
5.6.4 NC ATEX Zone 2 - without enclosure
Certificate Baseefa18ATEX0091X
Standards used EN IEC 60079-0:2018, EN 60079-15:2010
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Markings II 3 G Ex nA IIC T5/T6 Gc, T5(-60°C ≤ Ta ≤ +80°C),
T6(-60°C ≤ Ta ≤ +60°C)
Special condition of use (X):
1. The equipment, if supplied without an enclosure, must be installed in
a suitably certified enclosure such that it is afforded a degree of
protection of at least IP54 in accordance with IEC 60529 and EN
60079-15 and be located in an area of pollution degree 2 or better as
defined in IEC 60664-1.
5.6.5 ND ATEX Dust-Ignitionproof
Certificate FM12ATEX0065X
Standards used EN 60079-0: 2012+A11:2013, EN 60079-31:2014, EN
60529:1991 +A1:2000 + A2:2013
Markings II 2 D Ex tb IIIC T130 °C Db, (-40 °C ≤ Ta ≤ +70 °C);
IP66
See Table 5-1 for process temperatures.
Specific conditions of use (X):
1. See certificate for ambient temperature range.
2. The non-metallic label may store an electrostatic charge and become
a source of ignition in Group III environments.
3. Guard the LCD display cover against impact energies greater than
four joules.
4. Flameproof joints are not intended for repair.
5. A suitable certified Ex d or Ex tb enclosure is required to be connected
to temperature probes with Enclosure option "N".
6. Care shall be taken by the end user to ensure that the external
surface temperature on the equipment and the neck of DIN Style
Sensor probe does not exceed 266 °F (130 °C).
7. Non-standard paint options may cause risk of electrostatic discharge.
Avoid installations that cause electrostatic build-up on painted
surfaces and only clean the painted surfaces with a damp cloth. If
paint is ordered through a special option code, contact the
manufacturer for more information.
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