Emerson Rosemount 3051SF Series User manual

Quick Start Guide
00825-0100-4853, Rev AF
February 2019
Rosemount™ 3051S MultiVariable™
Transmitter and 3051SF Series Flow
Meter
with FOUNDATION™ Fieldbus Protocol

Safety messages
NOTICE
This guide provides basic guidelines for Rosemount™ 3051S MultiVariable™ (3051SMV) FOUNDATION™
Fieldbus Transmitters. It does not provide instructions for diagnostics, maintenance, service, or
troubleshooting. Refer to the Rosemount 3051SMV FOUNDATION Fieldbus Reference Manual for more
instruction.This document is also available electronically on Emerson.com/Rosemount.
WARNING
Explosions could result in death or serious injury.
Installation of device in an explosive environment must be in accordance with appropriate local,
national, and international standards, codes, and practices.
Review Rosemount 3051SMV FOUNDATION Fieldbus Reference Manual for any restrictions associated
with a safe installation.
•Before connecting a handheld communicator in an explosive atmosphere, make sure the
instruments in the loop are installed in accordance with intrinsically safe or non-incendive field
wiring practices.
•In an explosion-proof/flameproof installation, do not remove the transmitter covers when power
is applied to the unit.
Process leaks could result in death or serious injury.
•Install and tighten process connectors before applying pressure.
Electrical shock could cause death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be present on leads can cause
electrical shock.
Conduit/cable entries
•Unless marked, the conduit/cable entries in the transmitter housing use a ½–14 NPT thread form.
Entries marked “M20” are M20 × 1.5 thread form. On devices with multiple conduit entries, all
entries will have the same thread form. Only use plugs, adapters, glands, or conduit with a
compatible thread form when closing these entries.
•When installing in a hazardous location, use only appropriately listed or Ex certified plugs, glands,
or adapters in cable/conduit entries.
Contents
Mount the transmitter................................... 3
Tagging......................................................... 9
Consider housing rotation............................10
Set the switches...........................................12
Wiring, grounding, and power..................... 14
System readiness......................................... 19
Zero trim the transmitter............................. 20
Product certifications...................................21
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1 Mount the transmitter
1.1 Liquid flow applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Mount the transmitter so that the drain/vent valves are oriented
upward.
A
A. Direction of flow
1.2 Gas flow applications
Procedure
1. Place taps in the top or side of the line.
2. Mount beside or above the taps.
A
A. Direction of flow
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1.3 Steam flow applications
Procedure
1. Place taps to the side of the line.
2. Mount beside or below the taps.
3. Fill impulse lines with water.
A
A. Direction of flow
1.4 Mounting brackets
Figure 1-1: Mounting Bracket – Coplanar Flange
Panel mount Pipe mount
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Figure 1-2: Mounting Brackets – Traditional Flange
Panel mount Pipe mount
Figure 1-3: Mounting Brackets – In-line
Panel mount Pipe mount
1.5 Bolting considerations
If the transmitter installation requires assembly of a process flange, manifold,
or flange adapters, follow these assembly guidelines to ensure a tight seal for
optimal performance characteristics of the transmitter. Only use bolts
supplied with the transmitter or sold by Emerson™ as spare parts. Figure 1-4
illustrates common transmitter assemblies with the bolt length required for
proper transmitter assembly.
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Figure 1-4: Common Transmitter Assemblies
A
4 × 1.75-in.
(44 mm)
D
4 × 1.75-in.
(44 mm)
4 × 2.25-in.
(57 mm)
C
4 ×1.75-in.
(44 mm) 4 ×1.50-in.
(38 mm)
B
4 × 2.88-in.
(73 mm)
A. Transmitter with coplanar flange
B. Transmitter with coplanar flange and optional flange adapters
C. Transmitter with traditional flange and optional flange adapters
D. Transmitter with coplanar flange and optional Rosemount Conventional
Manifold and flange adapters
Note
For all other manifolds, contact Customer Central technical support.
Bolts are typically carbon steel or stainless steel. Confirm the material by
viewing the markings on the head of the bolt and referencing Table 1-1 . If
bolt material is not shown in Table 1-1, contact the local Emerson
representative for more information.
Use the following bolt installation procedure:
Procedure
1. Carbon steel bolts do not require lubrication and the stainless steel
bolts are coated with a lubricant to ease installation. However, no
additional lubricant should be applied when installing either type of
bolt.
2. Finger-tighten the bolts.
3. Torque the bolts to the initial torque value using a crossing pattern.
See Table 1-1 for initial torque value.
4. Torque the bolts to the final torque value using the same crossing
pattern. See Table 1-1 for final torque value.
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5. Verify the flange bolts are protruding through the sensor module
before applying pressure (see Figure 1-5).
Example
Table 1-1: Torque Values for the Flange and Flange Adapter Bolts
Bolt material Head markings Initial torque Final torque
Carbon Steel
(CS)
B7M
300 in-lb 650 in-lb
Stainless Steel
(SST)
316
316
316
SW
316
STM
316
R
B8M
150 in-lb 300 in-lb
Figure 1-5: Proper Bolt Installation
A
B
A. Bolt
B. Sensor module
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1.6 O-rings with flange adapters
WARNING
Failure to install proper flange adapter O-rings may cause process leaks, which
can result in death or serious injury. Only use the O-ring that is designed for its
specific flange adapter.
A
B
C
D
A. Flange adapter
B. O-ring
C. PTFE-based profile (square)
D. Elastomer profile (round)
Whenever the flange or adapters are removed, visually inspect the O-rings.
Replace them if there are any signs of damage, such as nicks or cuts. If the O-
rings are replaced, re-torque the flange bolts and alignment screws after
installation to compensate for seating of the O-rings.
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2 Tagging
2.1 Commissioning tag
The transmitter is supplied with a removable commissioning tag that contains
both the Device ID (the unique code that identifies a particular device in the
absence of a device tag) and a space to record the device tag (PD_TAG) (the
operational identification for the device as defined by the Piping and
Instrumentation Diagram [P&ID]).
When commissioning more than one device on a Fieldbus segment, it can be
difficult to identify which device is at a particular location. The removable tag,
provided with the transmitter, can aid in this process by linking the Device ID
to its physical location. The installer should note the physical location of the
transmitter on both the upper and lower location of the commissioning tag.
Tear off the bottom portion for each device on the segment and use it for
commissioning the segment in the control system.
Figure 2-1: Commissioning Tag
Commissioning Tag
DEVICE ID:
0011513051010001440-121698091725
DEVICE REVISION: 7.2
PHYSICAL DEVICE TAG
DEVICE ID:
0011513051010001440-121698091725
DEVICE REVISION: 7.2
S / N :
PHYSICAL DEVICE TAG
Device Barcode
A
Commissioning Tag
DEVICE ID:
001151AC00010001440-121698091725
DEVICE REVISION: 8.1
PHYSICAL DEVICE TAG
DEVICE ID:
001151AC00010001440-121698091725
DEVICE REVISION: 8.1
S / N :
PHYSICAL DEVICE TAG
Device Barcode
A. Device revision
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3 Consider housing rotation
To improve field access to wiring or to better view the optional LCD display:
Procedure
1. Loosen the housing rotation set screw.
2. Turn the housing up to 180° left or right of its original (as shipped)
position.
3. Re-tighten the housing rotation set screw.
Figure 3-1: Transmitter Housing Set Screw
A. LCD display
B. Housing rotation set screw (3/32-in.)
CAUTION
Do not rotate the housing more than 180° without first performing a
disassembly procedure (refer to Troubleshooting for more
information). Over-rotation may sever the electrical connection
between the sensor module and the electronics.
3.1 Rotate the LCD display
Transmitters ordered with the LCD display will be shipped with the display
installed.
In addition to housing rotation, the optional LCD display can be rotated in 90°
increments by squeezing the two tabs, pulling out, rotating and snapping
back into place.
If LCD display pins are inadvertently removed from the electronics board,
carefully re-insert the pins before snapping the LCD display back into place.
Use the following procedure and Figure 3-2 to install the LCD display:
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Procedure
1. If the transmitter is installed in a loop, then secure the loop and
disconnect power.
2. Required: Remove the transmitter cover on the electronics board side
(opposite the field terminals side). Do not remove instrument covers
in explosive environments when circuit is live.
3. Engage the four-pin connector into the electronics board and snap
LCD display into place.
4. Required: In order to meet explosion-proof requirements, reinstall the
housing cover and tighten so the cover is fully seated with metal to
metal contact between the housing and cover. After the cover is
seated properly, replace the flathead screw located on the bottom of
the housing cover.
Figure 3-2: Optional LCD Display
B
C
A
A. Electronics board
B. LCD display
C. Display cover
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4 Set the switches
Prerequisites
Set Simulate and Security switch position before installation (location of
switches shown in Figure 4-1), as desired.
•The Simulate switch enables or disables the ability to set simulated alerts
or simulated measured value and status.
•The Security switch allows ( ) or prevents ( ) any configuration of the
transmitter.
Figure 4-1: Simulate and Security Switches
SECURITY
SIMULATE
ENABLE
DISABLE
C
D
E
F
B
A
A. Security unlocked position
B. Security switch
C. Security locked position
D. Simulate disabled position
E. Simulate switch
F. Simulate enabled position
Further security settings are available in the software, including settings which
use a software lock. Additionally, these settings can be used to disable both
hardware and software locks.
Use the following procedure to change the switch configuration:
Procedure
1. If the transmitter is installed, secure the segment, and remove power.
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2. WARNING
Explosions could result in death or serious injury.
Do not remove the housing covers in explosive atmospheres when the
circuit is live.
Remove the housing cover opposite the field terminal side.
3. Slide the security and simulate switches into the preferred position.
4. Reinstall the housing cover and tighten so the cover is fully seated with
metal to metal contact between the housing and cover in order to
meet explosion proof requirements.
5. If the transmitter was installed, reapply power.
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5 Wiring, grounding, and power
Use a copper wire of sufficient size to ensure the voltage across the
transmitter power terminals does not drop below 9 Vdc. Power supply voltage
can be variable, especially under abnormal conditions such as when operating
on battery backup. A minimum of 12 Vdc under normal operating conditions
is recommended. Shielded twisted pair Type A cable is recommended.
Figure 5-1: Wiring Terminals with RTD
DP
C
C
D
E
B
A
A. Protective grounding terminal (do not ground cable shield at the
transmitter)
B. Trim shield and insulate
C. Minimize distance
D. Insulate shield
E. Connect shield back to the power supply ground
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Figure 5-2: Wiring Terminals without RTD
DP
B
A
D
C
C
E
A. Protective grounding terminal (do not ground cable shield at the
transmitter)
B. Trim shield and insulate
C. Minimize distance
D. Insulate shield
E. Connect shield back to the power supply ground
Note
The power terminals are polarity insensitive, which means the electrical
polarity of the power leads does not matter when connecting to the power
terminals. If polarity sensitive devices are connected to the segment, terminal
polarity should be followed.
5.1 Signal wiring and shield grounding
Do not run signal wiring in conduit or open trays with power wiring, or near
heavy electrical equipment. Grounding terminations are provided on the
outside of the electronics housing and inside the terminal compartment.
These grounds are used when transient protection terminal blocks are
installed or to fulfill local regulations.
Procedure
1. Remove the field terminals housing cover.
2. To power the transmitter, connect the power leads to the terminals
indicated on the terminal block label.
3. Tighten the terminal screws to ensure adequate contact.
4. Trim the cable shield as short as practical and insulate from touching
the transmitter housing as indicated in Figure 5-1 and Figure 5-2.
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Note
Do NOT ground the cable shield at the transmitter; if the cable shield
touches the transmitter housing, it can create ground loops and
interfere with communications. To protect the fieldbus segment from
noise, grounding techniques for shield wire require a single grounding
point for shield wire to avoid creating a ground loop.
a) Ensure the cable shield maintains a continuous connection to
the power supply ground.
b) Connect the cable shields for the entire segment to a single
good earth ground at the power supply.
Note
Improper grounding is the most frequent cause of poor
segment communications.
5. Reinstall the housing cover and tighten so the cover is fully seated with
metal to metal contact between the housing and cover in order to
meet explosion proof requirements.
6. Plug and seal unused conduit connections.
NOTICE
When the enclosed threaded plug is utilized in the conduit opening, it
must be installed with a minimum thread engagement in order to
comply with explosion-proof requirements. For straight threads, a
minimum of seven threads must be engaged. For tapered threads, a
minimum of five threads must be engaged.
5.2 Power supply
The transmitter requires between 9 and 32 Vdc (9 and 30 Vdc for intrinsic
safety, and 9 and 17.5 Vdc for FISCO intrinsic safety) to operate and provide
complete functionality.
5.3 Power conditioner
A fieldbus segment requires a power conditioner to isolate the power supply,
filter, and decouple the segment from other segments attached to the same
power supply.
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5.4 Grounding
Signal wiring of the fieldbus segment can not be grounded. Grounding one of
the signal wires will shut down the entire fieldbus segment.
5.5 Signal termination
A terminator should be installed at the beginning and end of every fieldbus
segment.
5.6 Install optional process temperature input (Pt 100 RTD
Sensor)
Note
To meet ATEX/IECEx Flameproof certification, only ATEX/IECEx Flameproof
cables (temperature input code C30, C32, C33, or C34) may be used.
Procedure
1. Mount the Pt 100 RTD Sensor in the appropriate location.
Use shielded four-wire cable for the process temperature connection.
2. Connect the RTD cable to the Rosemount 3051S MultiVariable
Transmitter by inserting the cable wires through the unused housing
conduit and connect to the four screws on the transmitter terminal
block. An appropriate cable gland should be used to seal the conduit
opening around the cable.
3. Connect the RTD cable shield wire to the ground lug in the housing.
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Figure 5-3: Transmitter RTD Wiring Connection
C
B
Red Red White White
A
A. Ground lug
B. RTD cable assembly wires
C. Pt 100 RTD sensor
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6 System readiness
6.1 System readiness
Confirm correct device driver
•Verify the correct device driver (DD) is loaded on your systems to ensure
proper communications.
•Download the correct device driver at your host vendor download site,
Emerson.com/Rosemount by selecting Support > Software Downloads &
Drivers or FieldCommGroup.org.
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7 Zero trim the transmitter
Transmitters are shipped fully calibrated per request or by the factory default
of full scale.
A zero trim is a single-point adjustment used for compensating mounting
position and line pressure effects. Use the steps below if zero offset is less
than five percent of URL.
Procedure
1. When performing a zero trim, ensure the equalizing valve is open and
all wet legs are filled to the correct level. Make sure the transmitter is
connected to the host system.
2. Zero the differential pressure sensor by using the “Zero Differential
Pressure” method in the host system.
3. Follow the zero DP trim procedure.
4. Zero the static pressure sensor by using the “Zero Static Pressure” or
the “Lower Static Pressure Trim” method in the host system.
a) Use the “Zero Static Pressure” for a transmitter equipped with
a gage static pressure sensor and the “Lower Static Pressure
Trim” for a transmitter equipped with an absolute static
pressure sensor.
Note
When performing a lower sensor trim on a pressure sensor, it is
possible to degrade the performance of the sensor if inaccurate
calibration equipment is used. Use calibration equipment that is at
least three times as accurate as the pressure sensor of the Rosemount
3051SMV FOUNDATION Fieldbus Transmitter.
5. Follow the static pressure trim procedure.
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