Emerson Rosemount 4600 User manual

Quick Start Guide
00825-0100-4022, Rev HB
February 2019
Rosemount™4600 Oil & Gas Panel
Pressure Transmitter

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Quick Start Guide
NOTICE
This guide provides basic guidelines for the Rosemount 4600 Oil & Gas Panel Pressure Transmitter. It does not
provide instructions for diagnostics, maintenance, service, troubleshooting, explosion-proof, flameproof, or
intrinsically safe (I.S.) installations. Refer to the Rosemount 4600 Reference Manual for more instruction.
This manual is also available electronically on Emerson.com/Rosemount.
Explosions can result in death or serious injury.
Transmitters located in hazardous areas should be installed in accordance with local codes and
requirements for that area.
Connection to transmitter housing uses a 1/2–14 NPT thread form. For hazardous location installations, the
Rosemount 4600 shall be connected using a suitable junction box, e.g. in the type of protection flameproof
enclosure “d” or increased safety “e”. Use appropriately rated Ex adapters, blanking elements, and glands
during installation.
Keep process insulation at least 1-in. (25 mm) from transmitter connection.
Electrical shock can result in death or serious injury.
Avoid contact with the leads and the terminals. High voltage that may be present on leads can cause electrical
shock.
Apply torque only to the hex flat located at the process end of the transmitter. Do not apply torque to the
transmitter body or electrical connection - severe damage could result. Do not exceed 100 ft-lb.
Contents
Mount the transmitter . . . . . . . . . . . . . . . . . . . . 3
Connect the wiring and power . . . . . . . . . . . . . 3
Configure the transmitter . . . . . . . . . . . . . . . . . 4
Trim the transmitter . . . . . . . . . . . . . . . . . . . . . . 5
Safety Instrumented Systems (SIS) . . . . . . . . . . . . . 6
Operation and maintenance . . . . . . . . . . . . . . . . . . 8
Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . 9

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1.0 Mount the transmitter
1.1 Electrical connection
1. Pull the leads through the threaded mounting hole in the panel wall.
2. Hand tighten the electrical connection into the mounting hole.
3. Using a wrench on the hex flat at the process connection, apply sufficient
torque to prevent transmitter vibration. Do not exceed 100 ft-lb.
1.2 Process connection
1. Hand tighten the appropriate sized impulse piping connector into the
process connection.
2. Using a wrench on the hex flat at the impulse piping connection, apply
enough torque to prevent process fluid leakage. Do not exceed 100 ft-lb.
2.0 Connect the wiring and power
Use the following steps to wire the transmitter:
1. Connect the red lead to the “+” terminal of the power supply.
2. Connect the black lead to the “-” terminal of the I/O card on the PLC.
3. Connect the green lead to panel ground.
The figure below shows the wiring connections necessary to power a
Rosemount 4600 and enable communications with a hand-held Field
Communicator.
Figure 1. Rosemount 4600 Field Wiring
A. Rosemount 4600
B. RL> 250 ohm
C. Power supply
D. I/A card
E. PLC
F. Field Communicator
A
F
B
C
D
E

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Quick Start Guide
2.1 Power supply
The dc power supply should provide power with less than two percent ripple.
The total resistance load is the sum of the resistance of the signal leads and the
load resistance of the controller, indicator, and related pieces. Note that the
resistance of intrinsic safety barriers, if used, must be included.
3.0 Configure the transmitter
Note
A check ( ✓) indicates the basic configuration parameters. At a minimum, these
parameters should be verified as part of the configuration and startup procedure.
Figure 2. Load Limitation
Maximum loop resistance = 43.5 (power supply voltage – 11.25)
The Field Communicator requires a minimum loop resistance of 250Ωfor communication.
Table 1. Field Communicator Fast Key Sequence
Function Fast Key sequence
Alarm Level Config. 1, 4, 2, 7, 7
Alarm and Saturation Levels 1, 4, 2, 7
Analog Output Alarm Direction 1, 4, 2, 7, 6
Analog Output Trim 1, 2, 3, 2
Burst Mode On/Off 1, 4, 3, 3, 3
Burst Options 1, 4, 3, 3, 4
✓Damping 1, 3, 6
Date 1, 3, 4, 1
Descriptor 1, 3, 4, 2
Digital To Analog Trim (4–20 mA Output) 1, 2, 3, 2, 1
Field Device Information 1, 4, 4, 1
Loop Test 1, 2, 2
1387
11.25 20 30 42.4
0
500
1000
Voltage (Vdc)
Load (Ohms)
Operating
region

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4.0 Trim the transmitter
Note
Transmitters are shipped from Emerson™fully configured per request or by the factory
default of full scale (span = upper range limit).
4.1 Zero trim
A zero trim is a single-point adjustment to compensate mounting position and
sealed gauge pressure effects. When performing a zero trim, ensure the
transmitter is vented to atmosphere.
Lower Sensor Trim 1, 2, 3, 3, 2
Message 1, 3, 4, 3
Number of Requested Preambles 1, 4, 3, 3, 2
Pressure Alert Config. 1, 4, 3, 5, 3
Poll Address 1, 4, 3, 3, 1
Poll a Multidropped Transmitter Left Arrow, 4, 1, 1
Re-mapping 1, 4, 3, 6, 4
Rerange- Keypad Input 1, 2, 3, 1, 1
Saturation Level Config. 1, 4, 2, 7, 8
Scaled D/A Trim (4–20 mA Output) 1, 2, 3, 2, 2
Scaled Variable Config. 1, 4, 3, 4, 7
Self Test (Transmitter) 1, 2, 1, 1
Sensor Information 1, 4, 4, 2
Sensor Temperature 1, 1, 4
Sensor Trim 1, 2, 3, 3
Sensor Trim Points 1, 2, 3, 3, 5
Status 1, 2, 1, 2
✓Tag 1, 3, 1
Temperature Alert Config. 1, 4, 3, 5, 4
Transmitter Security (Write Protect) 1, 3, 4, 5
✓Units (Process Variable) 1, 3, 2
Upper Sensor Trim 1, 2, 3, 3, 3
Zero Trim 1, 2, 3, 3, 1
Table 1. Field Communicator Fast Key Sequence
Function Fast Key sequence

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4.2 Using the Field Communicator
1. Vent the transmitter to atmosphere and connect Field Communicator.
2. At the main menu, input the Fast Key sequence.
3. Follow the commands to perform a zero trim.
4.3 Using the transmitter zero adjustment target
1. Vent the transmitter.
2. Set the 4 mA point by touching the magnetic end of a small magnetic tool to
the zero target (Z) on the transmitter. You must maintain contact for at least
two seconds, but no longer than 10 seconds for the zero function to activate.
3. Verify the output is 4 mA.
Figure 3. Local Zero and Span Target Locations
A. Magnetic span target
B. Magnetic zero target
5.0 Safety Instrumented Systems (SIS)
The following section applies to Rosemount 4600 Transmitters used in SIS
applications.
Note
Transmitter output is not safety-rated during the following: configuration changes,
multidrop, loop test. Alternative means should be used to ensure process safety during
transmitter configuration and maintenance activities.
Installation
No special installation is required in addition to the standard installation
practices outlined in this document.
The loop must be designed so the terminal voltage does not drop below
11.25 Vdc when the transmitter output is 22.5 mA.
Fast Keys 1, 3, 3, 2
A
B

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Configuration
Use any HART®compliant master to communicate with and verify configuration
of the Rosemount 4600.
User-selected damping will affect the transmitter’s ability to respond to
changes in the applied process. The damping value + response time must not
exceed the loop requirements.
Note
DCS or safety logic solver must be configured to match transmitter configuration. Figure 4
identifies the two alarm levels available and their operation values. Change the alarm
direction to the required HI or LO alarm position.
Figure 4. Alarm Levels
Reference Table 1 on page 4 for the Fast Keys to change alarm position.
Note
Some detected faults are indicated on the analog output at a level above high alarm
regardless of the alarm selection.
6.0 Operation and maintenance
Proof test and inspection
The following proof tests are recommended. Proof test results and corrective
actions taken must be documented at
Emerson.com/Rosemount/Safety-Measurement in the event that an error is
found in the safety functionality.
Reference Table 1 for the Fast Keys to perform a Loop Test, Analog Output Trim,
or Sensor Trim. See the Rosemount 4600 Reference Manual for additional
information.
Namur alarm Level
1. Transmitter Failure, alarm in LO position.
2. Transmitter Failure, alarm in HI position.
Normal
operation 20.8 mA
High saturation
21.75(2
)
3.9 mA
Low saturation
3.75 mA(1) 20 mA
4 mA
Normal
operation
4 mA 20.5 mA
High saturation
22.5(2)
3.8 mA
Low saturation
3.6 mA(1) 20 mA

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Proof test
This proof test will detect 90 percent of DU failures not detected by the
Rosemount 4600 automatic diagnostics.
1. Conduct a loop test. On Field Communicator enter the Fast Key sequence
1,2,2.
a. Enter the milliampere value representing a high alarm state and verify
that the analog current reaches that value.(1)
b. Enter the milliampere value representing a low alarm state and verify that
the analog current reaches that value.(2)
2. Perform a two-point sensor calibration check(3) using the 4–20 mA range
points as the calibration points.
a. If necessary, use one of the trim procedures available in the Rosemount
4600 Reference Manual to calibrate.
Note
The user determines the proof-test requirements for impulse piping.
Product repair
All failures detected by the transmitter diagnostics or by the proof-test must be
reported. Feedback can be submitted electronically at
Emerson.com/Rosemount/Safety-Measurement
6.1 Reference
Specifications
The transmitter must be operated in accordance to the functional and
performance specifications provided in the reference manual.
Failure rate data
The FMEDA report includes failure rates. This report is available at
Emerson.com/Rosemount.
Rosemount 4600 safety failure values
Safety accuracy: 2.0 percent(4)
Safety response time- 1.5 seconds
Product life
50 years – based on worst case component wear-out mechanisms – not based
on wear-out process wetted materials.
1. This tests for compliance voltage problems such as a low loop power supply voltage or increased wiring resistance.
This also tests for other possible failures.
2. This tests for possible quiescent current related failures.
3. If the two-point calibration is performed with electrical instrumentation, this proof test will not detect any failures of
the sensor.
4. A two percent variation of the transmitter mA output is allowed before a safety trip. Trip values in the DCS or safety
logic solver should be derated by two percent.

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7.0 Product Certifications
Rev 1.7
7.1 European directive information
A copy of the EC Declaration of Conformity can be found at the end of the Quick
Start Guide. The most recent revision of the EC Declaration of Conformity can be
found at Emerson.com/Rosemount.
7.2 Ordinary Location Certification
As standard, the transmitter has been examined and tested to determine that
the design meets the basic electrical, mechanical, and fire protection
requirements by a nationally recognized test laboratory (NRTL) as accredited by
the Federal Occupational Safety and Health Administration (OSHA).
North America
E5 US Explosionproof (XP) and Dust-Ignitionproof (DIP)
Certificate: 3012302
Standards: FM Class 3600 - 2011; Class 3615 - 2006; FM Class 3810 - 2005;
NEMA®250 - 1991; ANSI/ISA-S12.0.01 - 1998; ANSI/ISA-S12.22.01- 1998;
ANSI/ISA-60079-0 - 2009
Markings: Explosionproof for Class I, Division 1, Groups B, C, and D; Flameproof for
Class 1, Zone 1 AEx d IIC T5 (–40 to 85 °C); Dust-ignition proof for Class II and
Class III, Division 1, Groups E, F, and G; Temperature Code T5
(Tamb= –40 to 85 °C); Enclosure Type 4X; Conduit seal not required.
I5 US Intrinsic Safety (IS), Nonincendive (NI)
Certificate: 3012302
Standards: FM Class 3600 - 2011; Class 3610 - 2010; Class 3611-2004; NEMA 250 -1991;
ANSI/ISA-S12.0.01 - 1998; ANSI/ISA-S12.22.01 - 1998;
ANSI/ISA-60079-0-2009; ANSI/ISA-60079-11- 2009
Markings: Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D;
Temperature Code T4 (–50 to 70 °C); Intrinsically Safe for use in Class I,
Zone 0 AEx ia IIC T4 (–50 to 70 °C) in accordance with control drawing
04620-5007; Nonincendive for Class I, Division 2, Groups A, B, C, and D when
connected in accordance with Rosemount drawing 04620-5007; Enclosure
Type 4X
E6 Canada Explosionproof and Division 2
Certificate: 1384913
Standards: CSA Std C22.2 No. 25-1966; CSA Std C22.2 No. 30-M1986;
CAN/CSA-C22.2 No. 94-M91; CSA Std C22.2 No. 142-M1987;
CAN/CSA-C22.2 No. 157-92; CSA Std C22.2 No. 213-M1987;
CAN/CSA-E79- 0-95; CAN/CSA- E79-1-95; CAN/CSA- E79-11-95;
ANSI/ISA No. 12.27.01-2011
Markings: Explosionproof for Class I, Division 1, Groups B, C, and D; Dust-Ignitionproof for
Class II and Class III, Division 1, Groups E, F, and G; Temperature Code
T5 (–50 to 40 °C); Explosion-proof for Class 1, Zone 1 Ex d IIC
T5 (–20 to 40 °C); Suitable for Class I, Division 2, Groups A, B, C, and D when
installed per Rosemount drawing 04620-5005; Enclosure Type 4X; Conduit seal
not required.

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Quick Start Guide
I6 Canada Intrinsic Safety
Certificate: 1384913
Standards: CSA Std C22.2 No. 25-1966; CSA Std C22.2 No. 30-M1986;
CAN/CSA-C22.2 No. 94-M91; CSA Std C22.2 No. 142-M1987;
CAN/CSA-C22.2 No. 157-92; CSA Std C22.2 No. 213-M1987;
CAN/CSA-E79- 0-95; CAN/CSA- E79-1-95; CAN/CSA- E79-11-95;
ANSI/ISA No. 12.27.01-2011
Markings: Intrinsically Safe for use in Class I, Division 1, Groups A, B, C, and D;
Temperature Code T3C (–50 to 70 °C); Intrinsically Safe for use in Class I,
Zone 0 Ex ia IIC T4 (–50 to 70 °C) when connected in accordance with
Rosemount drawing 04620-5005; Enclosure Type 4X; For entity parameters
see control drawing 04620-5005
Europe
E1 ATEX Flameproof
Certificate: KEMA02ATEX2231X
Standards: EN60079-0:2006; EN60079-1:2014; EN60079-26:2015;
Markings: II 1/2 G Ex db IIC T6…T4 Ga/Gb T4/T5(–60 °C ≤Ta≤+80 °C),
T6 (–60 °C ≤Ta≤+70 °C)
Special Conditions for Safe Use (X):
1. The device contains a thin wall diaphragm less than 1 mm thick that forms a boundary
between Category 1 (process connection) and Category 2 (all other parts of the
equipment). The model code and data sheet are to be consulted for details of the
diaphragm material. During installation, maintenance, and use the environmental
conditions to which the diaphragm will be subjected shall be taken into account. The
manufacturer's instructions for installation and maintenance shall be followed in detail
to assure safety during its expected lifetime.
2. Flameproof joints are not intended for repair.
I1 ATEX Intrinsic Safety
Certificate: Baseefa03ATEX0114X
Standards: EN60079-0: 2012+A11:3013, EN60079-11:2012
Markings: II 1 G Ex ia IIC T4 Ga (–40 °C ≤Ta≤+70 °C)
Process connection
temperature range (°C)
Ambient
temperature range
Temperature class/maximum
surface temperature
–60 to +70 °C –60 to +70 °C T6/ T135 °C
–60 to +80 °C –60 to +80 °C T5/ T135 °C
–60 to +120 °C T4/ T135 °C
Parameters HART
Voltage Ui30 V
Current Ii200 mA
Power Pi1.0 W
Capacitance Ci35 nF
Inductance Li390 μH