Emerson Micro Motion 3500 User manual

Installation Manual
20000885, Rev BA
February 2015
Micro Motion®Model 3500 Transmitter
(MVD) or Model 3300 Controller
Installation manual for panel mount

Safety and approval information
This Micro Motion product complies with all applicable European directives when properly installed in accordance with the
instructions in this manual. Refer to the EC declaration of conformity for directives that apply to this product. The EC declaration of
conformity, with all applicable European directives, and the complete ATEX Installation Drawings and Instructions are available on
the internet at www.micromotion.com or through your local Micro Motion support center.
Information affixed to equipment that complies with the Pressure Equipment Directive can be found on the internet at
www.micromotion.com/documentation.
For hazardous installations in Europe, refer to standard EN 60079-14 if national standards do not apply.
Other information
Full product specifications can be found in the product data sheet. Troubleshooting information can be found in the transmitter
configuration manual. Product data sheets and manuals are available from the Micro Motion web site at www.micromotion.com/
documentation.
Return policy
Micro Motion procedures must be followed when returning equipment. These procedures ensure legal compliance with government
transportation agencies and help provide a safe working environment for Micro Motion employees. Failure to follow Micro Motion
procedures will result in your equipment being refused delivery.
Information on return procedures and forms are available on our web support system at www.micromotion.com, or by phoning the
Micro Motion Customer Service department.
Micro Motion customer service
Email:
•Worldwide: [e-mail]
•Asia-Pacific: [email protected]
Telephone:
North and South America Europe and Middle East Asia Pacific
United States 800-522-6277 U.K. 0870 240 1978 Australia 800 158 727
Canada [phone] The Netherlands [phone] New Zealand 099 128 804
Mexico [phone] France 0800917901 India 800 440 1468
Argentina [phone] Germany 0800 182 5347 Pakistan 888 550 2682
Brazil [phone] Italy 8008 77334 China [phone]
Venezuela [phone] Central & Eastern [phone] Japan [phone]
Russia/CIS [phone] South Korea [phone]
Egypt 0800 000 0015 Singapore [phone]
Oman 800 70101 Thailand 001 800 441 6426
Qatar 431 0044 Malaysia 800 814 008
Kuwait 663 299 01
South Africa 800 991 390
Saudia Arabia 800 844 9564
UAE 800 0444 0684

Installation Manual 3
Contents
Chapter 1 Planning....................................................................................................................... 5
1.1 Installation kit ........................................................................................................................ 5
1.2 Choose a location................................................................................................................... 6
1.3 Cable lengths ......................................................................................................................... 8
1.4 Install the Model 3300 or Model 3500 in the panel................................................................. 9
Chapter 2 Mounting..................................................................................................................... 11
2.1 Mount the core processor ...................................................................................................... 11
Chapter 3 Wiring ......................................................................................................................... 13
3.1 Connect the input and output wiring ..................................................................................... 13
3.2 Connect the Model 3500 to the sensor .................................................................................. 16
3.3 Wire the sensor to the remote core processor........................................................................ 24
3.4 Connect the power supply wiring........................................................................................... 25

4Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount

Installation Manual 5
Planning
1 Planning
This installation manual explains basic installation guidelines for installing the Micro Motion
Model 3300 or Model 3500 MVD applications platform.
For information on I.S. applications, refer to Micro Motion approval documentation.
For complete instructions about configuration, maintenance, and service, refer to the
instruction manual shipped with the transmitter.
1.1 Installation kit
The installation kit includes a bezel, frame, two mounting brackets with screws, a power
supply wiring connector, and a retaining clip assembly for power supply wiring. See Figure
1-1).
The applications platform fits through a 5 7/16-inch (138 mm) square cutout in a panel
that is 5/64 inch (2 mm) to 1/2 inch (13 mm) thick. The bezel provides a IP65 watertight
seal between the panel cutout and the applications platform housing. See Figure 1-1.
In addition, the installation kit includes either:
•A bracketed wiring connector for screw-type connectors. See Figure 3-2.
•I/O cables and connectors. See Figure 3-3.
WARNING!
Improper installation in a hazardous area can cause an explosion.
For information about hazardous applications, refer to the appropriate Micro Motion approval
documentation, shipped with the meter or available from the Micro Motion web site.
WARNING!
Hazardous voltage can cause severe injury or death.
Install transmitter and complete all wiring before supplying power.
CAUTION!
Improper installation can cause measurement error or meter failure. Follow all instructions.

6Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount
Planning
Figure 1-1: Panel-mount installation kit
1.2 Choose a location
Choose a location for the transmitter based on the requirements described below.
1.2.1 Environmental requirements
Install the Model 3300 or Model 3500 where the ambient temperature is between –4 to
+140 °F (–20 to +60 °C).
1.2.2 Dimensions
See Figure 3-1 and Figure 3-3 for illustrations of screw-type connectors versus I/O cables.
Model type Dimension drawing
Screw-type wiring connectors Figure 1-2
I/O cables Figure 1-3
Power supply wiring connector
Retaining-clip assembly for power supply
wiring
2 x mounting bracket with screw
Frame Bezel
Panel thickness:
5/64 inch (2 mm) minimum
1/2 inch (13 mm) maximum

Installation Manual 7
Planning
Figure 1-2: Panel-mount screw-type dimensions
Figure 1-3: Panel-mount dimensions with I/O cables
4 1/2
(114)
6 1/2
(165)
Bezel
Panel
6
(152)
Approvals tag
Frame
Intrinsic safety shield
(Model 3500 only)
7 3/4
(197)
1/2
(12)
8 1/2
(216)
6
(152)
inches
(mm)
6 11/16
(170)
6 1/2
(165)
Bezel
Panel
6
(152)
6 11/16
(170)
Minimum 4 1/4"
(108 mm) bend radius
Approvals tag
1/2
(12)
8 3/4
(222)
5 5/16
(135)
Frame
6
(152)
inches
(mm)

8Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount
Planning
1.3 Cable lengths
Maximum cable length from the sensor to the Model 3500 transmitter depends on the
installation type and cable type.
If you are installing the Model 3300 applications peripheral in combination with a
transmitter, the maximum cable length between the transmitter frequency output and the
Model 3300 frequency input is 500 feet (150 meters).
Figure 1-4: 4-wire remote transmitter
Figure 1-5: Remote core processor with remote transmitter
Installation type Maximum cable length
4-wire remote transmitter See Figure 1-4, and Table 1-1 for maximum length of the
4-wire cable
Remote core processor with remote
transmitter See Figure 1-5, and Table 1-1 for maximum length of the 4-wire cable and the 9-wire cable
Model 3500
4-wire cable
Sensor
Core processor
(standard or enhanced)
Sensor
Junction box
9-wire cable
4-wire cable
Model 3500
Core processor
(standard only)

Installation Manual 9
Planning
1.4 Install the Model 3300 or Model 3500 in the
panel
Refer to Figure 1-6 and follow these steps:
1. Insert the Model 3300 or Model 3500 through the cutout.
2. Slide the frame over the housing.
3. Insert the posts on the brackets into the rails on the housing.
4. Tighten the screws evenly to 10 to 14 inch-pounds (1,13 to 1,38 Nm) to ensure a
watertight seal between the gasket and the panel.
Figure 1-6: Panel installation steps
Table 1-1: Maximum cable lengths between sensor and transmitter
Cable type Wire gauge Maximum length
Micro Motion 4-wire Not applicable •1000 ft (300 m) without
Ex-approval
•500 ft (150 m) with
IIC-rated sensors
•1000 ft (300 m) with
IIB-rated sensors
Micro Motion 9-wire Not applicable 60 ft (20 m)
User-supplied 4-wire VDC 22 AWG (0.35 mm2) 300 ft (90 m)
VDC 20 AWG (0.5 mm2) 500 ft (150 m)
VDC 18 AWG (0.8 mm2) 1000 ft (300 m)
RS-485 22 AWG (0.35 mm2) or
larger 1000 ft (300 m)
Step 1
Step 2
Step 3 Step 4

10 Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount
Planning

Installation Manual 11
Mounting
2Mounting
2.1 Mount the core processor
Use this section only if you are installing a remote transmitter using a remote core
processor or a remote enhanced core processor. See Figure 1-5. If you have a 4-wire remote
installation, go to Section 3.1.
Figure 2-1 shows both types of core processors and mounting bracket. Using the mounting
bracket, mount the core processor in a location compatible with the cable length
requirements discussed in Section 1.2.
Figure 2-1: Remote core processor and remote enhanced core processor components
Core processor lid
Upper conduit ring
Core processor
Lower conduit ring
End-cap
Mounting bracket
Remote core processor Remote enhanced core processor

12 Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount
Mounting

Installation Manual 13
Wiring
3 Wiring
3.1 Connect the input and output wiring
If the Model 3300 or Model 3500 has screw-type connectors:
1. Plug the bracketed wiring connectors onto the terminal strips on the back panel of the
Model 3300 or Model 3500. See Figure 3-1. Tighten the captive screws to secure the
bracket to the back panel.
Figure 3-1: Wiring screw-type connectors and terminals
2. Connect input and output wiring to the appropriate terminals in the input/output
wiring connector. Refer to the card that is inserted into the sleeve on the top panel
(shown in Figure 3-2), and Table 3-1.
•Use 24 to 16 AWG (0,25 to 1,5 mm2) twisted-pair shielded wire.
•Ground the shields at a single point only.
Figure 3-2: Input/output wiring terminal card for screw-type connectors
Non-intrinsically safe input/output wiring terminal strip
Intrinsically safe sensor wiring terminal strip
(Model 3500 only)
Intrinsic safety shield
(Model 3500 only)
Bracketed wiring
connector
Wiring connector for input/output wiring
terminal strip
Wiring connector for sensor wiring terminal strip
(Model 3500 only)

14 Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount
Wiring
3. If the Model 3300 or the Model 3500 has I/O cables, plug the bracketed wiring
connector onto the terminal strips on the back panel of the model. See Figure 3-3.
4. Tighten the captive screws to secure the bracket to the back panel.
Figure 3-3: Wiring connectors and terminals for I/O cables
5. Attach the supplied I/O terminal block to a DIN rail.
The terminal block fits various rail types. See Figure 3-4.
6. Plug the connector for input/output wiring onto the I/O terminal block.
7. Tighten the captive screws to secure the connector to the I/O terminal block.
8. Connect input and output wiring to the appropriate terminals on the I/O terminal
block.
Table 3-1: Input/output wiring terminals for screw-type connectors
Terminal number Designation
c 2+ a 2 –Primary 4–20 mA output / HART
c 4 + a 4 – Secondary 4–20 mA output
c 6 + a 6 – Frequency input
c 8 + a 8 – Discrete input 1
c 10 + a 10 – Discrete input 2
c 12 + a 12 – Frequency output
c 14 + a 14 – Discrete output 1
c 16 + a 16 – Discrete output 2
c 18 + a 18 – Discrete output 3
c 32 (B line a 32 (A line) RS-485 output
Non-intrinsically safe input/output wiring
terminal strip
Intrinsically safe sensor
wiring terminal strip
Bracketed wiring connector
Cable for input/output wiring
Cable for sensor wiring (Model 3500 only)
Connector for input/output wiring
Connector for sensor wiring
(Model 3500 only)

Installation Manual 15
Wiring
Refer to the label attached to the terminal block. See Figure 3-5 and Figure 3-2.
•Use 24 to 16 AWG (0,25 to 1,5 mm2) twisted-pair shielded wire
•Ground the shields at a single point only
The I/O terminal block ground is available for continuation of user cable shielding to I/
O cable shielding. The cable connector does not connect the I/O cable shielding to the
chassis ground.
Figure 3-4: Terminal block installation steps for I/O wiring on a DIN rail
Figure 3-5: Input/output wiring terminal label for I/O cables
DIN rail type TS 15 DIN rail type TS 32
DIN rail type TS 35 x 7,5
3 3/64
(77)
9
(229)
Label
3 17/32
(90)
Cable for input/output wiring
Connector
I/O terminal block
DIN rail type TS 35 x 15
2 37/
64
(66)
2 31/64
(63)
2 19/64
(59)
2 1/4
(57) 2 15/64
(57)
inches
(mm)
I/O terminal block

16 Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount
Wiring
3.2 Connect the Model 3500 to the sensor
•If you are installing the Model 3300 applications peripheral, this step is not required.
Go to Section 3.4.
•To connect the Model 3500 transmitter to a Micro Motion sensor, follow the
instructions in this section.
3.2.1 Installation options
The Model 3500 can be wired to the sensor in either of the following configurations:
•4-wire remote transmitter (requires a 4-wire cable). See Figure 1-4 and Section 3.2.2.
•Remote core processor with remote transmitter (requires both a 4-wire and a 9-wire
cable). See Figure 1-5 and Section 3.2.3.
3.2.2 Wiring instructions for 4-wire remote installations
1. Prepare the cable as described in the sensor documentation.
2. Connect the cable to the core processor as described in the sensor documentation.
3. To connect the cable to the transmitter:
a. Identify the wires in the 4-wire cable.
Use the 4-wire cable supplied by Micro Motion. This cable consists of one pair of 18
AWG (0,75 mm2) wires (red and black) for the VDC connection, and one pair of 22
AWG (0,35 mm2) wire (green and white) for the RS-485 connection.
b. For transmitters with screw-type connectors, connect the four wires from the core
processor to the appropriate terminals on the transmitter.
See Table 3-3 and Figure 3-6 (standard core processor), or Figure 3-7 (enhanced core
processor).
•Do not leave bare wires exposed.
•Do not ground the shield, braid, or drain wires at the transmitter.
Table 3-2: Input/output wiring terminals for I/O cables
Terminal number Designation
14 + 15 – Primary 4–20 mA output / HART
1+ 2 – Secondary 4–20 mA output
3 + 4 – Frequency input
5 + 6 – Discrete input 1
7 + 8 – Discrete input 2
16 + 17 – Frequency output
18 + 19 – Discrete output 1
20 + 21 – Discrete output 2
22 + 23 – Discrete output 3
24 (B line) 25 (A line) RS-485 output

Installation Manual 17
Wiring
Figure 3-6: 4-wire cable to Model 3500 screw-type connectors for standard and
remote core processors
Table 3-3: Transmitter terminals for 4-wire cable
Connector type
Wire color(1)
(1) Wire colors apply to only 4-wire cable supplied by Micro Motion.
FunctionTerminal I/O cable
c 4 4 Red VDC+
a 4 10 Black VDC–
c 6 7 White RS-485A
a 6 3 Green RS-485B
Core processor terminals 4-wire cable
Maximum cable length:
See Table 1-1
VDC+
(Red)
VDC–
(Black)
RS-485B
(Green)
RS-485A
(White)
User-supplied or
factory-supplied cable
Model 3500
Sensor wiring terminals
See Figure 3-1
VDC+
(Red)
RS-485A
(White)
VDC–
(Black)
RS-485B
(Green)
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32

18 Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount
Wiring
Figure 3-7: 4-wire cable to Model 3500 screw-type connectors for enhanced and
remote enhanced core processors
Core processor terminals 4-wire cable
Maximum cable length:
See Table 1-1
User-supplied or
factory-supplied cable
Model 3500
Sensor wiring terminals
See Figure 3-1
VDC+
(Red)
RS-485A
(White)
VDC–
(Black)
RS-485B
(Green)
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
c
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
VDC+ (Red)
RS-485B (Green)
RS-485A (White)
VDC– (Black)

Installation Manual 19
Wiring
Figure 3-8: Terminal block for sensor wiring on the DIN rail
Figure 3-9: 4-wire cable to Model 3500 with I/O cables for standard and remote core
processors
2 11/16
(68) TS 15 TS 32
TS 35 x 7,5 TS 35 x 15
9
(229)
3 1/16
(77)
2 1/4
(57)
2 5/16
(58)
2 1/2
(63)
2 9/16
(66)
inches
(mm)
Terminal block for sensor wiring
Cable for sensor wiring
(attached to Model 3500)
Connector
Core processor terminals 4-wire cable
Maximum cable length:
See Table 1-1
VDC+
(Red)
VDC–
(Black)
RS-485B
(Green)
RS-485A
(White)
User-supplied or
factory-supplied cable
VDC+
(Red)
RS-485A
(White)
VDC–
(Black)
RS-485B
(Green)
Model 3500
Terminal block for sensor wiring installed
on DIN rail

20 Model 3500 Transmitters or Model 3300 Peripherals - Panel Mount
Wiring
Figure 3-10: 4-wire cable to Model 3500 with I/O cables for enhanced and remote
enhanced core processors
3.2.3 Wiring instructions for remote core processor with
remote transmitter installations
There are two phases to this procedure:
•Wiring the remote core processor to the transmitter
•Wiring the sensor to the remote core processor
To wire the remote core processor to the transmitter:
1. Use one of the following methods to shield the wiring:
2. Do one of the following:
•If you are using shielded cable, prepare the cable and apply shielded heat shrink
as described in Step 6. The shielded heat shrink provides a shield termination
Installation method Procedure
Unshielded wiring in continuous metallic conduit that provides 360°
termination shielding for the enclosed wiring Go to Step 8
User-supplied cable gland with shielded cable or armored cable,
terminate the shields in the cable gland. Terminate both the armored
braid and the shield drain wires in the cable gland
Go to Step 8
A Micro Motion-supplied cable gland at the core processor housing Go to Step 2
Core processor terminals 4-wire cable
Maximum cable length:
See Table 1-1
User-supplied or factory-supplied
cable
VDC+
(Red)
RS-485A
(White)
VDC–
(Black)
RS-485B
(Green)
Model 3500
Terminalblock for sensor wiring
installed on DIN rail
RS-485B (Green)
RS-485A (White)
VDC+ (Red)
VDC– (Black)