Emerson Rosemount 5300 Series User manual

Quick Start Guide
00825-0100-4530, Rev HA
February 2019
Rosemount™ 5300 Level Transmitter
Guided Wave Radar

Contents
About this guide............................................ 3
Confirm system readiness (HART® only).........5
Mount transmitter on tank.............................6
Prepare the electrical connections............... 11
Connect wiring and power up...................... 19
Configure.....................................................22
Safety Instrumented Systems (4-20 mA only)..
25
Adjust probe length..................................... 26
Product certifications...................................29
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2 Rosemount 5300 Level Transmitter

1 About this guide
This Quick Start Guide provides basic guidelines for the Rosemount 5300
Level Transmitter. Refer to the Rosemount 5300 Reference Manual for more
instructions. The manual and this guide are also available electronically on
Emerson.com/Rosemount.
WARNING
Failure to follow safe installation and servicing guidelines could result in death
or serious injury.
•Make sure the transmitter is installed by qualified personnel and in
accordance with applicable code of practice.
•Use the equipment only as specified in this Quick Start Guide and the
Reference Manual. Failure to do so may impair the protection provided by
the equipment.
•Any substitution of non-recognized parts may jeopardize safety. Repair,
e.g. substitution of components etc., may also jeopardize safety and is
under no circumstances allowed.
Explosions could result in death or serious injury.
•Verify that the operating atmosphere of the transmitter is consistent with
the appropriate hazardous locations certifications.
•To prevent ignition of flammable or combustible atmospheres, disconnect
power before servicing.
•Before connecting a handheld communicator in an explosive atmosphere,
ensure the instruments are installed in accordance with intrinsically safe or
non-incendive field wiring practices.
•To avoid process leaks, only use the O-ring designed to seal with the
corresponding flange adapter.
Electrical shock could cause death or serious injury.
•Avoid contact with the leads and terminals. High voltage that may be
present on leads can cause electrical shock.
•Make sure the mains power to the transmitter is off and the lines to any
other external power source are disconnected or not powered while
wiring the transmitter.
•Ground device on non-metallic tanks (e.g. fiberglass tanks) to prevent
electrostatic charge build-up.
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WARNING
Probes with non-conducting surfaces
•Probes covered with plastic and/or with plastic discs may generate an
ignition-capable level of electrostatic charge under certain extreme
conditions. Therefore, when the probe is used in a potentially explosive
atmosphere, appropriate measures must be taken to prevent electrostatic
discharge.
Eliminate the risk of ESD discharge prior to dismounting the transmitter head
from the probe.
•Probes may generate an ignition-capable level of electrostatic charge
under extreme conditions. During any type of installation or maintenance
in a potentially explosive atmosphere, the responsible person should
make sure that any ESD risks are eliminated before attempting to separate
the probe from the transmitter head.
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4 Rosemount 5300 Level Transmitter

2 Confirm system readiness (HART® only)
2.1 Confirm HART® revision capability
If using HART based control or asset management systems, confirm the HART
capability of those systems prior to transmitter installation. Not all systems
are capable of communicating with HART Revision 7 protocol.
Transmitters with a firmware version 2F0 or later can be configured for either
HART Revision 5 or 7.
2.2 Confirm correct device driver
Procedure
•Verify that the latest Device Driver (DD/DTM™) is loaded on your systems
to ensure proper communication. See Table 2-1.
•Download the latest Device Driver from Emerson.com/DeviceInstallKits.
Table 2-1: Rosemount 5300 Device Revisions and Files
Firmware version (1) Find Device Driver
HART® Universal
Revision
Device Revision (2)
2F0 or later 7 4
5 3
2A2 - 2E0 5 3
(1) Firmware version is printed on the transmitter head label, e.g. SW 2E0 or can
be found in Rosemount Radar Master (select Device > Properties).
(2) Device revision is printed on the transmitter head label, e.g. HART Dev Rev 4.
2.3 Switch HART® revision mode
If the HART configuration tool is not capable of communicating with HART
Revision 7, the device will load a generic menu with limited capability. To
switch the HART revision mode from the generic menu:
Procedure
1. Locate the “Message” field.
2. In the Message field, enter HART5 or HART7 and then 27 trailing
spaces.
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3 Mount transmitter on tank
For flexible single lead probes ordered with weight unmounted (option code
WU), refer to Adjust probe length before mounting the transmitter.
3.1 Threaded/Flange/Tri-Clamp® tank connection
Procedure
1. Seal and protect the threads.
Only for NPT threaded tank connection.
Use anti-seize paste or PTFE tape according to your site procedures.
2. Mount the device on tank.
$&%
A. NPT
B. Flange
C. Gasket
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6 Rosemount 5300 Level Transmitter

&&$%
A. Tri-Clamp
B. BSP/G
C. Gasket
3. (Optional) Adjust display orientation.
4. Tighten the nut.
Torque 30 ft-lb (40 Nm)
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3.2 Install remote housing
Procedure
1. Carefully remove the transmitter.
2. Mount the probe on tank.
$
A. Gasket
3. Mount the remote connection on the probe.
Torque 30 ft-lb (40 Nm)
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8 Rosemount 5300 Level Transmitter

4. Mount the bracket to the pipe.
4X
$%
A. Horizontal pipe
B. Vertical pipe
5. Fasten the housing support.
3X
6. Mount the transmitter head.
Torque 30 ft-lb (40 Nm)
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3.3 Bracket mounting
Procedure
1. Mount the bracket to the pipe/wall.
On pipe:
4X
$%
A. Horizontal pipe
B. Vertical pipe
On wall:
4X
2. Mount the transmitter with probe to the bracket.
3X
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10 Rosemount 5300 Level Transmitter

4 Prepare the electrical connections
4.1 Cable gland/conduit
For explosion-proof/flameproof installations, only use cable glands or conduit
entry devices certified explosion-proof or flameproof.
4.2 Power supply (Vdc)
Approval type HART®FOUNDATION™
Fieldbus
RS-485 with
Modbus®
None 16-42.4 9-32 8-30 (max. rating)
Non-sparking/
energy limited
16-42.4 9-32 N/A
Intrinsically safe 16-30 9-30 N/A
FISCO N/A 9-17.5 N/A
Explosion-proof/
Flameproof
20-42.4 16-32 8-30 (max. rating)
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4.3 4-20 mA/HART® communication
4.3.1 Wiring diagram
Figure 4-1: Wiring Diagram for 4-20 mA/HART®
+
-
+
-
+
-
$%&')(
A. Handheld communicator
B. Approved IS barrier (for Intrinsically Safe installations only)
C. HART modem
D. Current meter
E. Load resistance (≥250 Ω)
F. Power supply
Note
Rosemount 5300 Level Transmitters with flameproof/explosion-proof output
have a built-in barrier; no external barrier needed.
4.3.2 Load limitations
For HART® communication, a minimum loop resistance of 250 Ω is required.
Maximum loop resistance is determined by the voltage level of the external
power supply, as given by the following diagrams:
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12 Rosemount 5300 Level Transmitter

Figure 4-2: Intrinsically Safe Installations
$%&
A. Loop Resistance (Ohms)
B. External Power Supply Voltage (Vdc)
C. Operating region
Figure 4-3: Non-Hazardous and Non-Sparking/Energy Limited
Installations
$%&
A. Loop Resistance (Ohms)
B. External Power Supply Voltage (Vdc)
C. Operating region
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Figure 4-4: Explosion-Proof /Flameproof (Ex d) Installations
$%&
A. Loop Resistance (Ohms)
B. External Power Supply Voltage (Vdc)
C. Operating region
Note
For the Ex d case, the diagram is only valid if the load resistance is at the + side
and if the - side is grounded, otherwise the maximum load resistance is
limited to 435 Ω.
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14 Rosemount 5300 Level Transmitter

4.4 FOUNDATION™ Fieldbus
4.4.1 Wiring diagram
Figure 4-5: Wiring Diagram for FOUNDATION Fieldbus
+
-
+
-
+
-
$%&'
A. Handheld communicator
B. Approved IS barrier (for Intrinsically Safe installations only)
C. FOUNDATION Fieldbus modem
D. Power supply
Note
Rosemount 5300 Level Transmitters with flameproof/explosion-proof output
have a built-in barrier; no external barrier needed.
4.5 RS-485 with Modbus® communication
See the Rosemount 5300 Reference Manual for details.
4.5.1 Power consumption
•< 0.5 W (with HART address=1)
•< 1.2 W (incl. four HART slaves)
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4.5.2 Wiring diagram
Figure 4-6: Wiring Diagram for RS-485 with Modbus®
-
+
$%&&()+*'
A. “A” line
B. “B” line
C. 120 Ω
D. RS-485 Bus
E. Power supply
F. HART -
G. HART +
H. If it is the last transmitter on the bus, connect the 120 Ω termination
resistor.
Note
Rosemount 5300 Level Transmitters with Flameproof/Explosion-proof output
have a built-in barrier; no external barrier needed.(1)
4.6 Grounding
Make sure grounding is done (including IS ground inside Terminal
compartment) according to Hazardous Locations Certifications, national and
local electrical codes.
(1) An external galvanic isolator is always recommended to be used for Flameproof/
Explosion-proof installations.
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16 Rosemount 5300 Level Transmitter

Note
Grounding the transmitter via threaded conduit connection may not provide
sufficient ground.
Note
In the explosion-proof/flameproof version, the electronics is grounded via the
transmitter housing. After installation and commissioning make sure that no
ground currents exist due to high ground potential differences in the
installation.
Transmitter housing grounding
The most effective transmitter housing grounding method is a direct
connection to earth ground with minimal (< 1 Ω) impedance. There are two
grounding screw connections provided (see Figure 4-7).
Figure 4-7: Ground Screws
$%
A. Internal ground screw
B. External ground screw
Signal cable shield grounding
Make sure the instrument cable shield is:
•trimmed close and insulated from touching the transmitter housing.
•continuously connected throughout the segment.
•connected to a good earth ground at the power supply end.
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Figure 4-8: Cable Shield
$%%&&&'
A. Insulate shield
B. Minimize distance
C. Trim shield and insulate
D. Connect shield back to the power supply ground
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18 Rosemount 5300 Level Transmitter

5 Connect wiring and power up
Procedure
1. Make sure the power supply is switched off.
2. Remove the terminal block cover.
3. Remove the plastic plugs.
4. Pull the cable through the cable gland/conduit.
Adapters are required if M20 glands are used.
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Quick Start Guide 19

5. Connect the cable wires (see Figure 4-1, Figure 4-5, and Figure 4-6).
6. Ensure proper grounding (see Grounding).
7. Use the enclosed metal plug to seal any unused port.
Note
Apply PTFE tape or other sealant to the threads.
8. Tighten the cable gland.
Note
Apply PTFE tape or other sealant to the threads.
Note
Make sure to arrange the wiring with a drip loop.
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20 Rosemount 5300 Level Transmitter