Empire Comfort Systems DVCT36CBP User manual
INSTALLER:
Leave this manual with the appliance.
CONSUMER:
Retain this manual for future reference.
WARNING
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
— Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier
from a neighbor’s phone. Follow the
gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the re department.
— Installation and service must be
performed by a qualied installer,
service agency or the gas supplier.
This appliance may be installed in an
aftermarket, permanently located,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certied kit is used.
GAS-FIRED
HOT GLASS
DO NOT TOUCH
NEVER
WILL
CAUSE BURNS.
GLASS
UNTIL COOLED.
ALLOW CHILDREN
TO TOUCH GLASS.
DANGER
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and shall
be installed for the protection of children and other at-risk
individuals.
(SEE HOMEOWNER MANUAL FOR OPERATING INSTRUCTIONS)
DIRECT VENT
ZERO CLEARANCE GAS
FIREPLACE HEATER SERIES:
DVCT36CBP95(N,P)-1
DVCT40CBP95(N,P)-1
INSTALLATION INSTRUCTIONS
38745-4-0319
TABLE OF CONTENTS
4-5
6
7
7
9
44
45
46
46
47
SECTION PAGE
38745-4-0319
ATTENTION INSTALLER:
Follow This Standard Work Checklist
This standard work checklist is to be used by the installer in conjunction with, not instead of, the instruction manual.
Customer: _____________________________________
Lot/Address: ___________________________________
_______________________________________________
Model: ________________________________________
Serial # ________________________________________
Date Installed: _________________________________
Fireplace Location: _____________________________
Installer: ______________________________________
Dealer Phone #: ________________________________
______________________________________________
Empire recommends the following:
•
•
Comments:
___________________________________________________________________________________________________________
__________________________________________ ______________________
DVCT(36,40)CBP95(N,P)-1
FIREPLACE INSTALLATION COMMENTS
o____________________
o____________________
VENTING/CHIMNEY/PowerFlow™ HEAT DISTRIBUTION
o____________________
o____________________
o____________________
o____________________
o____________________
o____________________
ELECTRICAL (pgs. 16-17)
o____________________
GAS (pg. 15)
o____________________
oYes oNo
o____________________
FINISHING (pg. 19)
o____________________
o____________________
o____________________
o____________________
o____________________
FIREPLACE SETUP
o____________________
o____________________
o____________________
o____________________
o____________________
o____________________
38745-4-0319
BEFORE YOU START
Television Considerations
Samples, Warnings, and Denitions:
DANGER
Indicates a hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE:
Read all instructions before starting installation and
follow them carefully to ensure safety. Failure to follow
the instructions will void the warranty and may cause
a re hazard.
•
•
•
•
•
•
(Page 5).
Unpacking The Fireplace
38745-4-0319
BEFORE YOU START (CONT’D)
Accessories
TrueFlame Technology
Preparation
•
•
•
•
•
•
•
•
•
•
Planning the installation
•
(See Pages 28-31)
•
(Page 15)
•
•
(Page 18)
•
(See Page 19)
38745-4-0319
CARTON CONTENTS
INDEX
NUMBER DESCRIPTION QUANTITY
SUPPLIED
4
4
5 5
6
7
*9
CARTON CONTENTS AND HARDWARE
Rock
wool Rock
wool
1
6
5
7
4
3
2
8
9
NOTICE:
38745-4-0319
INTRODUCTION
Instructions to Installer
Notes to Installer
•
•
•
•
•
WARNING
Any change to this replace can be dangerous. Improper
installation or use can cause serious injury or death from re,
burns, explosion or carbon monoxide poisoning.
Fireplace Certication
Qualied Installing Agency
“
”
High Altitude (USA)
High Altitude (CANADA)
HOMEOWNER REFERENCE INFORMATION
_____________________________ ________________________
_____________________________ _____________________
______________________________ _________________________
______________________________________________________________________________
38745-4-0319
SPECIFICATIONS
Model Number DVCT36NAT DVCT36LP DVCT40NAT DVCT40LP
45 45 49 49
NOTE:
GAS SUPPLY PRESSURES (inches water column)
Gas Type Maximum Minimum Manifold
VENTING LIGHT BULB REPLACEMENT
ACCESSORIES
Model Number Description
DVCT36 DVCT40
DVP36P... DVP40P...
Model Number CONVERSION KITS
DVCT36 DVCT40 Description
LOG SETS
Model Number Description
* A liner kit and log set must be purchased and installed in order to operate the unit.
38745-4-0319
I
C
G
P
J
F
B
O
N
Q
E
A
D
LM
R
K
FIREPLACE DIMENSIONS
INDEX LETTER DIMENSION DESCRIPTION DIMENSION IN INCHES
DVCT36 DVCT40
B 45 49
H
J
L
P
Q
Figure 1
38745-4-0319
BLOWER INSTALLATION
Bench Installation
See Figure 2.
Figure 2
See Figure 3.
Figure 3
Figure 4
HAND BEND
TAB INWARD
HAND BEND
TAB INWARD
Figure 4
See Figure 5.
TO WIRE ASSEMBLY
(MODULE)
TO WIRE ASSEMBLY
(MODULE)
Figure 5
See Figure 1.
Installation After Placement of Unit in Wall
See Figure 6.
(See Homeowner’s Manual, Maintenance
and Service).
(See Homeowner’s Manual,
Maintenance and Service).
(See separate liner instruction document).
Figure 6
See Figure 7.
Figure 7
CAUTION
Sharp edges. Use protective gloves when installing.
38745-4-0319
BLOWER INSTALLATION (CONT’D)
See Figure 8.
Figure 8
See
Figure 9.
Figure 9
See Figure 10.
Figure 10
Figure 11
HAND BEND
TAB INWARD
HAND BEND
TAB INWARD
Figure 11
See Figure 12.
TO WIRE ASSEMBLY
(MODULE)
TO WIRE ASSEMBLY
(MODULE)
Figure 12
See Figure 13.
Figure 13
Figure 6.
38745-4-0319
Mantel Chart
COMBUSTIBLES
ALLOWED
WALL
STUD
FIREBOX
FACE
72”
MIN.
(CEILING TO
FLOOR)
CEILING
FLOOR
OPENING OF
FIREPLACE
35”
MIN.
22”
MIN.
12”
MIN.
10”
A
B
C
D
E
F
WALL
F
ACING
Index
Letter
Distance From
Wall Facing
Distance From Top
of Opening
Dimensions in inches
B 4
6
Figure 16
Clearances
▼
6” (152 mm)
TO
FIREPLACE
OPENING
35” (889mm)
TO
FIREPLACE
OPENING
Figure 17
CLEARANCES
Clearance to Combustibles
Dimension in inches
FINISHED WALL
(COMBUSTIBLE)
NONCOMBUSTIBLE
BOARD INSTALLED
OVER APPLIANCE
SEE MANTEL CHART
FOR MAXIMUM
MANTEL DEPTH
FRAMING HEADER
FINISHED WITH
NONCOMBUSTIBLE
MATERIAL AS
DESIRED
REFER TO
MANTEL CHART
BARRIER SCREEN
&
GLASS FRONT
NAILING
FLANGES
Figure 14
NOTICE:
6
45o
3
MAX.
PERPENDICULAR
SIDE WALL
FRONT
FACE
(SIDE)
COMBUSTIBLE MATERIALS
ALLOWED IN SHADED AREAS
FIREPLACE
(TOP VIEW)
2”
Figure 15
38745-4-0319
Vertical Sidewall Installations
Important!
Important!
Information on Various Venting Routes and Components
Important:
Figure 18
ATTENTION: Vinyl Soft, Vinyl Ceiling, Vinyl Overhang
Disclaimer
VENT TERMINATION CLEARANCES
38745-4-0319
VENT TERMINATION CLEARANCES (CONT’D)
-
-
-
-
-
-
-
ATTENTION: Vinyl Soft, Vinyl Ceiling, Vinyl Overhang
Disclaimer
-
*
38745-4-0319
GAS SUPPLY
See Figures 18 and
19.
RECOMMENDED GAS PIPE DIAMETER
Pipe Length
(Dimensions
in feet)
Schedule 40 Pipe
Inside Diameter
Tubing, Type L
Outside Diameter
(Dimensions in Inches)
Natural Propane Natural Propane
CAUTION:
NOTICE:
Figure 19
Installing the Main Gas Shut-Off
WARNING
Never use an exposed ame to check for leaks. Fireplace
must be disconnected from piping at inlet of control valve and
pipe capped or plugged for pressure test. Never pressure test
with replace connected; control valve will sustain damage.
NOTICE:
WARNING
If one of the procedures results in pressures in excess of
1/2 psig (14 inches w.c.) (3.5 kPa) on the replace gas valve,
it will result in a hazardous condition.
LEFT SIDE OF FIREPLACE
FRONT
OF FIREPLACE
GAS FLEX
LINE WITH
SHUT-OFF VALVE
(PROVIDED)
“B”
“A”
DVCT36
DIM “A”
DIM “B”
DVCT40
19 3/8”
11 1/4”
17”
11 1/4”
DIMENSION
DVCT36 DVCT40
B
Figure 20
See Figure 21.
GAS SUPPLY PLUMBING
MANUAL
SHUT-OFF VALVE
GAS SUPPL
Y
INLET
DRIP LEG
3” MINIMUM
TO
CONTROL
VALVE
Figure 21
38745-4-0319
NOTICE:
LOCATING FIREPLACE
CORNER
INSTALLATION
ANGLED CORNER
INSTALLATION
ISLAND
INSTALLATION
CABINET
INSTALLATION
FLUSH WALL
INSTALLATION
ROOM DIVIDER
INSTALLATION
ELECTRICAL CONSIDERATIONS
Junction Box
See Figure 23.
Interface/Battery Holder
NOTICE:
NOTICE:
BLACK (HOT)
JUNCTION BOX
WHITE (NEUTRAL)
GROUND TO JUNCTION BOX
120 VOLT POWER SUPPLY
JUNCTION BOX CONNECTIONS
Figure 23
CAUTION
All wiring should be done by a qualied electrician and shall be in compliance with all local, city and state building codes.
Before making the electrical connection, make sure that the main power supply is disconnected. The appliance, when installed,
must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical
Code ANSI/NFPA 70 (Latest Edition).
VERTICAL
FRAMING
MEMBER
USER INTERFACE
HARNESS
USER INTERFACE/
BATTERY HOLDER
MUST BE INSTALLED
INTO WALL
JUNCTION
BOX. (ORANGE LOW-
VOLTAGE BOX
RECOMMENDED.)
COMPONENT
ACCESS BOX
ELECTRICAL POWER TO UNIT
JUNCTION BOX / CONTROL MODULE
Figure 22
NOTICE:
Figure 24
38745-4-0319
Figure 25
COMPONENT WIRING DIAGRAM
IF ANY OF THE ORIGINAL WIRE AS SUPPLIED
WITH THIS UNIT MUST BE REPLACED, IT MUST
BE REPLACED WITH EQUIVALENT GAUGE AND
TEMPERATURE RATED WIRE.
SI LE FIL ORIGINAL L'UN DES COMME FOURNI
AVEC CETTE UNITÉ DOITÊTRE REMPLACÉ, IL
DOIT REPLCED AVEC LA MESURE ÉQUIVALENTE
ET LE FIL ÉVALUÉ PAR TEMPÉRATURE.
ORANGE
PILOT
GAS CONTROL VALVE
ORANGE
GREEN
YELLOW
WHITE
BLACK
WHITE
BLOWER
FUSE
BLACK
WHITE GREEN
TO JUNCTION
BOX
AUX.
LOOP
TO LIGHTS
SPLIT FLOW SOLENOID
SLEEVE
USER INTERFACE/
BATTERY HOLDER
LN
COMBUSTION
BLOWER
A
D
E
B
C
INDEX NUMBER DESCRIPTION PART NUMBER
B
Figure 26
Figure 27
38745-4-0319
INSTALLATION
INSTALLATION TABLE - MINIMUM DIMENSIONS (in inches)
MODEL A B C D E F
C
A
B
Rough Opening for Floor Level Installation
Figure 28
A
C
B
Rough Opening for Elevated Installation
Figure 29
Rough Opening for Installing in Corner
Figure 30
NOTICE:
Framing Information
INSTALLATION TABLE
CAUTION
Before construction begins, measure replace dimensions
and verify framing methods and wall covering details.
38745-4-0319
INSTALLATION (CONT’D)
NAILING FLANGES
FLUSH WALL INSTALLATION
NONCOMBUSTIBLE
BOARD INSTALLED
OVER APPLIANCE
FINISHED
WALL
NAILING
FLANGES
SECURED
IN PLACE
FOR 1/2”DRYW
ALL
FOR 5/8”DRYW
ALL
FINISHED
WALL
NONCOMBUSTIBLE
BOARD INST
ALLED
OVER APPLIANCE
FRAMING
HEADER
11”
Figure 31
Figure 32
Figure 33 Figure 34
WARNING
When nishing the replace never obstruct or modify the
gap around the glass frame in any manner. Provide adequate
clearances around air openings into the combustion chamber.
CAUTION
If the joints between the nished wall and the replace surround
(top and sides) are sealed, a 300°F minimum sealant material
must be used. These joints are not required to be sealed. Only
non-combustible material (using 300°F minimum adhesive if
needed) can be applied as facing to the replace surround.
38745-4-0319
INSTALLATION (CONT’D)
Horizontal Vent Clearance
See Figure 36.
Vertical Vent Clearance
NOTICE:
See Figure 35.
See Figures 35 and 36.
VENT PIPE
1” MINIMUM CLEARANCE
AROUND VENT PIPE
Figure 35
TOP OF VENT COMBUSTIBLES NOT
ALLOWED IN SHADED
AREA
3” (76 mm)
8” DIAMETER
INTAKE VENT
1” (25 mm)
5” DIAMETER FLUE
1” (25 mm)
Horizontal Vent Clearances - Figure 36
ATTENTION:
Vent Runs
This manual suits for next models
5
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