Endress+Hauser Micropilot S FMR540 User manual

BA00326F/00/EN/13.10
71127749
Valid as of software version:
V 01.01.xx (amplifier)
V 01.01.xx (communication)
Operating Instructions
Micropilot S FMR540
Level-Radar
MadeinGermanyMaulburg
Madein Germany Maulburg
IP 65
Messbereich
Measuringrange
U16...36VDC
4...20mA
max.20m
T>
70°C:
At >85°C
Order Code:
Ser.-No.:
SS+HAUSER
OPILOT FMR
MadeinGermanyMaulburg
Madein Germany Maulburg
IP 65
Messbereich
Measuring range
U16...36 VDC
4...20 mA
max.20 m
T>
70°C :
At >85°C
Order Code:
Ser.-No.:
SS+HAUSER
OPILOTFMR

Micropilot S FMR540 4 to 20 mA HART
2Endress+Hauser
Brief operating instructions
L00-FMR54xxx-19-00-00-en-007
!Note!
This operating manual explains the installation and initial start-up for the level transmitter.
All functions that are required for a typical measuring task are taken into account here. In addition,
the Micropilot S provides many other functions that are not included in this operating manual, such
as optimising the measuring point and converting the measured values.
An overview of all device functions can be found on →ä72.
The operating manual BA00341F/00/EN "Description of Instrument Functions" provides an
extensive description of all device functions, which can be found on the enclosed CD-ROM.
The Operating Instructions can also be found on our homepage: www.endress.com
E
+
-
+
E
+
-
E
-
… …
…
KA255F/00/a2/09.06
52027735
…
F
L
D
E
52027735
Micropilot S FMR540 - Brief operating instructions
- dome
ceiling
- horizontal
cyl.
- bypass
…
- unknown
- DC: <1.9
- DC: 1.9 … 4
-DC:4…10
- DC: >10
- standard
- calm
surface
- add.
agitator
…
input E
(see sketch)
input F
(see sketch)
only for
bypass +
stilling well
-ok
- too small
- too big
- unknown
- manual
displayed
(see sketch)
D and L are confirm
or specify
range
suggestion
000
measured
value
Group
selection
00
basic
setup
01
safety settings
0C
system parameter
09
display
0E
envelope
curve
04
linearisation
03
dip table
05
extended calibr.
06
output
092
language
0A
diagnostics
0A0
present error
002
tank
shape
002
tank
shape
004
process
cond.
005
empty
calibr.
006
full
calibr.
007
pipe
diameter
008
dist./
meas value
051
check
distance
003
medium
cond.
052
range of
mapping
009
set value
008
dist./
meas value
- envel. curve
- incl. FAC
- incl. cust. map
- single curve
- cyclic
= 100: unlocked
100: locked≠
0E1
plot settings
0E2
recording
curve
0A1
previous error
0A4
unlock parameter
HART
}
Contrast: +or +
flange:
reference point
of measurement

Micropilot S FMR540 4 to 20 mA HART Table of contents
Endress+Hauser 3
Table of contents
1 Safety instructions . . . . . . . . . . . . . . . . 4
1.1 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2 Installation, commissioning and operation . . . . . . . . 4
1.3 Operational safety and process safety . . . . . . . . . . . . 4
1.4 Notes on safety conventions and symbols . . . . . . . . . 5
2 Identification . . . . . . . . . . . . . . . . . . . . 6
2.1 Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.3 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 9
2.4 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . 9
3 Installation . . . . . . . . . . . . . . . . . . . . . 10
3.1 Quick installation guide . . . . . . . . . . . . . . . . . . . . . 10
3.2 Incoming acceptance, transport, storage . . . . . . . . . 10
3.3 Installation conditions . . . . . . . . . . . . . . . . . . . . . . 11
3.4 Installation instructions . . . . . . . . . . . . . . . . . . . . . 16
3.5 Post-installation check . . . . . . . . . . . . . . . . . . . . . . 24
4 Wiring . . . . . . . . . . . . . . . . . . . . . . . . 25
4.1 Quick wiring guide . . . . . . . . . . . . . . . . . . . . . . . . 25
4.2 Connecting the measuring unit . . . . . . . . . . . . . . . 27
4.3 Recommended connection . . . . . . . . . . . . . . . . . . 30
4.4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . 30
4.5 Post-connection check . . . . . . . . . . . . . . . . . . . . . . 30
5 Operation . . . . . . . . . . . . . . . . . . . . . . 31
5.1 Quick operation guide . . . . . . . . . . . . . . . . . . . . . . 31
5.2 Display and operating elements . . . . . . . . . . . . . . . 33
5.3 Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
5.4 Display and acknowledging error messages . . . . . . 39
5.5 HART communication . . . . . . . . . . . . . . . . . . . . . . 40
6 Commissioning. . . . . . . . . . . . . . . . . . 43
6.1 Function check . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
6.2 Switching on the measuring device . . . . . . . . . . . . 43
6.3 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
6.4 Basic Setup with the VU331 . . . . . . . . . . . . . . . . . 46
6.5 Basic Setup with the Endress+Hauser
operating program . . . . . . . . . . . . . . . . . . . . . . . . . 56
7 Maintenance. . . . . . . . . . . . . . . . . . . . 59
8 Accessories. . . . . . . . . . . . . . . . . . . . . 60
8.1 Weather protection cover . . . . . . . . . . . . . . . . . . . 60
8.2 Sensor alignment tool for alignment device . . . . . . 60
8.3 Commubox FXA195 HART . . . . . . . . . . . . . . . . . . 61
8.4 Commubox FXA291 . . . . . . . . . . . . . . . . . . . . . . . 61
8.5 ToF Adapter FXA291 . . . . . . . . . . . . . . . . . . . . . . . 61
9 Trouble-shooting . . . . . . . . . . . . . . . . . 62
9.1 Trouble-shooting instructions . . . . . . . . . . . . . . . . . 62
9.2 System error messages . . . . . . . . . . . . . . . . . . . . . . 63
9.3 Application errors . . . . . . . . . . . . . . . . . . . . . . . . . 65
9.4 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
9.5 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.7 Software history . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
9.8 Contact addresses of Endress+Hauser . . . . . . . . . . . 68
10 Technical data . . . . . . . . . . . . . . . . . . . 69
10.1 Additional technical data . . . . . . . . . . . . . . . . . . . . 69
11 Appendix. . . . . . . . . . . . . . . . . . . . . . . 72
11.1 Operating menu HART (display modul) . . . . . . . . . 72
11.2 Patents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Safety instructions Micropilot S FMR540 4 to 20 mA HART
4Endress+Hauser
1 Safety instructions
1.1 Designated use
The Micropilot S is a compact level radar for the continuous, contactless measurement of
predominantly solids. The device can also be freely mounted outside closed metal vessels because
of its operating frequency in the K-band and a maximum radiated pulsed energy of 1 mW (average
power output 1 μW). Operation is completely harmless to humans and animals.
1.2 Installation, commissioning and operation
The Micropilot S has been designed to operate safely in accordance with current technical, safety
and EU standards. If installed incorrectly or used for applications for which it is not intended,
however, it is possible that application-related dangers may arise, e.g. product overflow due to
incorrect installation or calibration. For this reason, the device must be installed, connected,
operated and maintained according to the instructions in this manual: personnel must be authorised
and suitably qualified. The manual must have been read and understood, and the instructions
followed. Modifications and repairs to the device are permissible only when they are expressly
approved in the manual.
1.3 Operational safety and process safety
Alternative monitoring measures must be taken to ensure operational safety and process safety
during configuration, testing and maintenance work on the device.
1.3.1 Hazardous areas
Measuring systems for use in hazardous environments are accompanied by separate "Ex
documentation", which is an integral part of this Operating Manual. Strict compliance with the
installation instructions and ratings as stated in this supplementary documentation is mandatory.
• Ensure that all personnel are suitably qualified.
• Observe the specifications in the certificate as well as national and local standards and regulations.
1.3.2 FCC approval
This device complies with part 15 of the FCC Rules. Operation is subject to the following two
conditions:
1. This device may not cause harmful interference, and
2. this device must accept any interference received, including interference that may cause
undesired operation.
"Caution!
Changes or modifications not expressly approved by the part responsible for compliance could void
the user’s authority to operate the equipment.

Micropilot S FMR540 4 to 20 mA HART Safety instructions
Endress+Hauser 5
1.4 Notes on safety conventions and symbols
In order to highlight safety-relevant or alternative operating procedures in the manual, the following
conventions have been used, each indicated by a corresponding symbol in the margin.
Safety conventions
#Warning!
A warning highlights actions or procedures which, if not performed correctly, will lead to personal
injury, a safety hazard or destruction of the device.
"Caution!
Caution highlights actions or procedures which, if not performed correctly, may lead to personal injury
or incorrect functioning of the device.
!Note!
A note highlights actions or procedures which, if not performed correctly, may indirectly affect
operation or may lead to an device response which is not planned.
Explosion protection
0Device certified for use in explosion hazardous area
If the device has this symbol embossed on its name plate it can be installed in an explosion hazardous
area.
-Explosion hazardous area
Symbol used in drawings to indicate explosion hazardous areas. Devices located in and wiring entering
areas with the designation "explosion hazardous areas" must conform with the stated type of protection.
.Safe area (non-explosion hazardous area)
Symbol used in drawings to indicate, if necessary, non-explosion hazardous areas. Devices located in
safe areas still require a certificate if their outputs run into explosion hazardous areas.
Electrical symbols
%Direct voltage
A terminal to which or from which a direct current or voltage may be applied or supplied.
&Alternating voltage
A terminal to which or from which an alternating (sine-wave) current or voltage may be applied or
supplied.
)Grounded terminal
A grounded terminal, which as far as the operator is concerned, is already grounded by means of an
earth grounding system.
*Protective grounding (earth) terminal
A terminal which must be connected to earth ground prior to making any other connection to the
equipment.
+Equipotential connection (earth bonding)
A connection made to the plant grounding system which may be of type e.g. neutral star or
equipotential line according to national or company practice.
Temperature resistance of the connection cables
States, that the connection cables must be resistant to a temperature of at least 85 °C.
t >85°C

Identification Micropilot S FMR540 4 to 20 mA HART
6Endress+Hauser
2 Identification
2.1 Device designation
2.1.1 Nameplate
The following technical data are given on the device nameplate:
L00-FMR53xxx-18-00-00-en-003
Information on the nameplate of the Micropilot S FMR540
L00-FMR540xx-18-00-00-en-001
Information on the NMi type plate for custody transfer applications of the Micropilot S FMR540
Note!
The fields are only filled if in feature "70 - Weight + measures approval" the variant "F" is selected.
L00-FMR540xx-18-00-00-en-002
Information on the PTB type plate for custody transfer applications of the Micropilot S FMR540
Note!
The fields are only filled if in feature "70 - Weight + measures approval" the variant "G" is selected.
Dat./Insp.:
Order Code:
Ser.-No.:
ENDRESS+HAUSER Made in Germany
D-79689 Maulburg
if modification
see sep. label
X=
MICROPILOT S
PN
Tantenna max. °C
Messbereich
Measuring range max.
4 … 20 mA HART
16 ... 30 V DC
0700
PTB 00 ATEX 2067 X
II 1/2 G EEx ia IIC T6
Anschlusswerte u. Temp.-Klasse siehe/
Connection values and temp.-classific.
see
T > 60°C
amb
XXXXXXXXXXX
XXXXX
Order Code
(see Order Information) Registration No
ATEX
Safety information
max. pressure in tank
Degree of protection
measuring range
max permissible
temperature
on the antenna
ENDRESS+HAUSER
MICROPILOT S FMR
MICROPILOT S FMR
Hersteller / Producer :
Hersteller / Producer :
Zert.Messbereich/Cert.Measuring range
Zert.Messbereich/Cert.Measuring range
Umgeb./Environm.
bis
to
min
max
von
from
Baujahr
Y
ear of constr.
ear of constr.
Zertifikat-Nr.
Certification no.
T
m°C
Tank-Nr.
Tank-no.
Tankreferenzhöhe
Tank reference height m
250002069--
Certification no
Certificated
Measuring range from ... to ... min. environment temperature max. environment temperature
Year of construction Tank reference height Tank-no.
ENDRESS+HAUSER
MICROPILOTSFMR
Hersteller /Producer :
Zert.Messbereich/Cert.Measuring range Umgeb./Environm.
bis
to min max
von
from
Baujahr
Year of constr.
T
m°C
Tank-Nr.
Tank-no.
Tankreferenzhöhe
Tank reference height
m
250002069--
Certificated
Measuring range from ... to ... min. environment temperature max. environment temperature
Year of construction Tank reference height Tank-no.
Approval number

Micropilot S FMR540 4 to 20 mA HART Identification
Endress+Hauser 7
2.1.2 Ordering structure
This overview does not mark options which are mutually exclusive.
10 Approval:
A Non-hazardous area
D IEC Ex ia IIC T6 (in preparation)
G ATEX II 3G EEx nA II T6 (in preparation)
I NEPSI Ex ia IIC T6 (in preparation)
K TIIS Ex ia IIC T3 (in preparation)
L TIIS Ex ia IIC T6 (in preparation)
M TIIS Ex d (ia) T3 (in preparation)
N TIIS Ex d (ia) T6 (in preparation)
S FM IS Cl.I Div.1 Gr.A-D, zone 0,1,2
T FM XP Cl.I Div.1 Gr.A-D, zone 1,2 (in preparation)
U CSA IS Cl.I Div.1 Gr.A-D, zone 0,1,2
V CSA XP Cl.I Div.1 Gr. A-D, zone 1,2 (in preparation)
1 ATEX II 1/2G EEx ia IIC T6
4 ATEX II 1/2G EEx d (ia) IIC T6 (in preparation)
6 ATEX II 1/2G EEx ia IIC T6, WHG
Y Special version, TSP-No. to be spec.
20 Antenna; Seal:
E 100mm/4" horn, Align. device; FKM Viton GLT
G 200mm/8" Parabolic, Align. device; FKM Viton GLT
H 250mm/10" Parabolic, Align. device; FKM Viton GLT
9 Special version, TSP-No. to be spec.
30 Antenna Extension:
1w/o
2 150mm/6"
3 250mm/10"
4 450mm/18"
9 Special version, TSP-No. to be spec.
40 Process connection:
– EN-Flanges –
CQJ DN100 PN10/16 B1, 316L; flange EN1092-1 (DIN2527 C)
CWJ DN150 PN10/16 B1, 316L; flange EN1092-1 (DIN2527 C)
CKJ DN200 PN16 B1, 316L; flange EN1092-1 (DIN2527 C)
C6J DN250 PN16 B1, 316L; flange EN1092-1 (DIN2527 C)
– ASME-Flanges –
APJ 4" 150lbs RF, 316/316L, flange ANSI B16.5
AVJ 6" 150lbs RF, 316/316L, flange ANSI B16.5
AKJ 8" 150lbs RF, 316/316L, flange ANSI B16.5
A5J 10" 150lbs RF, 316/316L flange ANSI B16.5
– JIS-Flanges –
KHJ 10K 100A RF, 316L, flange JIS B2220
KVJ 10K 150A RF, 316L, flange JIS B2220
KDJ 10K 200A RF, 316L, flange JIS B2220
K5J 10K 250A RF, 316L, flange JIS B2220
– JPI-Flanges –
LHJ 100A 150lbs RF, 316/316L flange JPI 7S-15
LVJ 150A 150lbs RF, 316/316L flange JPI 7S-15
LKJ 200A 150lbs RF, 316/316L flange JPI 7S-15
LLJ 250A 150lbs RF, 316/316L flange JPI 7S-15
– Miscellaneous –
XVJ UNI flange DN150/6"/150, 316L
Max PN1/14.5lbs/1K, suitable for
DN150 PN10/16, 6" 150lbs, 10K 150
X3J UNI flange DN200/8"/200, 316L
Max PN1/14.5lbs/1K, suitable for
DN200 PN10/16, 8" 150lbs, 10K 200
X5J UNI flange DN250/10"/250, 316L
Max PN1/14.5lbs/1K, suitable for
DN250 PN10/16, 10" 150lbs, 10K 250
YY9 Special version, TSP-No. to be spec.
50 Output; Operation:
A 4-20mA HART; 4-line display VU331, envelope curve display on site
Y Special version, TSP-No. to be spec.

Identification Micropilot S FMR540 4 to 20 mA HART
8Endress+Hauser
60 Housing:
C T12 Alu, coated IP68 NEMA6P, separate connection compartment
Y Special version, TSP-No. to be spec.
70 Cable entry:
1 Thread M20
2GlandM20
3ThreadG1/2
4ThreadNPT1/2
9 Special version, TSP-No. to be spec.
80 Weight + Measure Approval:
A NMi (<1mm) Type approval
F NMi witnessed initial verificat. (<1mm) Type approval
G PTB witnessed initial verificat. (<1mm) Type approval
R Not selected; Inventory control Version (3 mm)
Y Special version, TSP-No. to be spec.
90 Additional Option:
A Basic version
G GL marine certificate (in preparation)
Y Special version, TSP-No. to be spec.
995 Marking:
1 Tagging(TAG), see additional spec.
FMR540- Complete product designation

Micropilot S FMR540 4 to 20 mA HART Identification
Endress+Hauser 9
2.2 Scope of delivery
"Caution!
It is essential to follow the instructions concerning the unpacking, transport and storage of
measuring devices given in the chapter "Incoming acceptance, transport, storage", →ä10!
The scope of delivery consists of:
• Assembled device
• Accessories (→ä60)
•2seals
• Endress+Hauser operating program on the enclosed CD-ROM
• Brief operating instructions KA01059F/00/EN for quick commissioning
•
Brief operating instructions KA00255F/00/A2 (basic setup/troubleshooting), housed in the device
• Approval documentation: if this is not included in the operating manual
• CD-ROM with further documentation, e.g.
– Technical Information
– Operating Instructions
– Description of Instrument Functions
2.3 Certificates and approvals
CE mark, declaration of conformity
The device is designed to meet state-of-the-art safety requirements, has been tested and left the
factory in a condition in which it is safe to operate. The device complies with the applicable
standards and regulations as listed in the EC declaration of conformity and thus complies with the
statutory requirements of the EG directives. Endress+Hauser confirms the successful testing of the
device by affixing to it the CE mark.
2.4 Registered trademarks
KALREZ®, VITON®, TEFLON®
Registered trademark of the company, E.I. Du Pont de Nemours & Co., Wilmington, USA
TRI-CLAMP®
Registered trademark of the company, Ladish & Co., Inc., Kenosha, USA
HART®
Registered trademark of HART Communication Foundation, Austin, USA
ToF®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PulseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
PhaseMaster®
Registered trademark of the company Endress+Hauser GmbH+Co. KG, Maulburg, Germany
FieldCare®
Registered trademark of the company Endress+Hauser Process Solutions AG, Rheinach, CH

Installation Micropilot S FMR540 4 to 20 mA HART
10 Endress+Hauser
3 Installation
3.1 Quick installation guide
L00-FMR54xxx-17-00-00-en-015
3.2 Incoming acceptance, transport, storage
3.2.1 Incoming acceptance
Check the packing and contents for any signs of damage. Check the shipment, make sure nothing
is missing and that the scope of supply matches your order.
3.2.2 Transport
"Caution!
Follow the safety instructions and transport conditions for devices of more than 18 kg.
Do not lift the measuring device by its housing in order to transport it.
3.2.3 Storage
Pack the measuring device so that is protected against impacts for storage and transport.
The original packing material provides the optimum protection for this.
The permissible storage temperature is -40 °C to +80 °C or -50 °C to +80 °C.
90°
90°
Maker on flange
(Example)
Marker on
sensor neck
(Example)