Endress+Hauser Proline Prowirl R 200 Technical specifications

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Brief Operating Instructions
Proline Prowirl R 200
Vortex flowmeter
These Instructions are Brief Operating Instructions; they do not
replace the Operating Instructions included in the scope of
supply.
For detailed information, refer to the Operating Instructions
and other documentation on the CD-ROM provided or visit
"www.endress.com/deviceviewer".
KA01138D/06/EN/01.13
71216188

Table of contents Proline Prowirl R 200
2 Endress+Hauser
Table of contents
1 Document information ..................................................... 3
1.1 Symbols used .................................................................. 3
2 Basic safety instructions ................................................... 5
2.1 Requirements for the personnel .................................................... 5
2.2 Designated use ................................................................. 5
2.3 Workplace safety ............................................................... 6
2.4 Operational safety .............................................................. 6
2.5 Product safety ................................................................. 6
3 Product description ........................................................ 7
3.1 Product design ................................................................. 7
4 Incoming acceptance and product identification ........................... 8
4.1 Incoming acceptance ............................................................. 8
4.2 Product identification ............................................................ 9
5 Storage and transport .................................................... 10
5.1 Storage conditions ............................................................. 10
5.2 Transporting the product ........................................................ 10
6 Installation ............................................................... 12
6.1 Installation conditions .......................................................... 12
6.2 Mounting the measuring device ................................................... 19
6.3 Post-installation check .......................................................... 23
7 Electrical connection ..................................................... 24
7.1 Connection conditions .......................................................... 24
7.2 Connecting the measuring device .................................................. 32
7.3 Hardware settings ............................................................. 37
7.4 Ensuring the degree of protection .................................................. 39
7.5 Post-connection check .......................................................... 39
8 Operation options ........................................................ 40
8.1 Structure and function of the operating menu ......................................... 40
8.2 Access to the operating menu via the local display ...................................... 42
8.3 Access to the operating menu via the operating tool .................................... 47
9 System integration ....................................................... 49
10 Commissioning ........................................................... 49
10.1 Function check ................................................................ 49
10.2 Switching on the measuring device ................................................. 50
10.3 Setting the operating language .................................................... 50
10.4 Configuring the measuring device .................................................. 50
10.5 Defining the tag name .......................................................... 51
10.6 Protecting settings from unauthorized access .......................................... 51
11 Diagnostic information ................................................... 53

Proline Prowirl R 200 Document information
Endress+Hauser 3
1 Document information
1.1 Symbols used
1.1.1 Safety symbols
Symbol Meaning
DANGER
A0011189-EN
DANGER!
This symbol alerts you to a dangerous situation. Failure to avoid this situation will
result in serious or fatal injury.
WARNING
A0011190-EN
WARNING!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in serious or fatal injury.
CAUTION
A0011191-EN
CAUTION!
This symbol alerts you to a dangerous situation. Failure to avoid this situation can
result in minor or medium injury.
NOTICE
A0011192-EN
NOTICE!
This symbol contains information on procedures and other facts which do not result in
personal injury.
1.1.2 Electrical symbols
Symbol Meaning
A0011197
Direct current
A terminal to which DC voltage is applied or through which direct current flows.
A0011198
Alternating current
A terminal to which alternating voltage is applied or through which alternating current flows.
A0017381
Direct current and alternating current
•A terminal to which alternating voltage or DC voltage is applied.
• A terminal through which alternating current or direct current flows.
A0011200
Ground connection
A grounded terminal which, as far as the operator is concerned, is grounded via a grounding
system.
A0011199
Protective ground connection
A terminal which must be connected to ground prior to establishing any other connections.
A0011201
Equipotential connection
A connection that has to be connected to the plant grounding system: This may be a potential
equalization line or a star grounding system depending on national or company codes of
practice.

Document information Proline Prowirl R 200
4 Endress+Hauser
1.1.3 Tool symbols
Symbol Meaning
A0011220
Flat blade screwdriver
A0011221
Allen key
A0011222
Open-ended wrench
1.1.4 Symbols for certain types of information
Symbol Meaning
A0011182
Allowed
Indicates procedures, processes or actions that are allowed.
A0011183
Preferred
Indicates procedures, processes or actions that are preferred.
A0011184
Forbidden
Indicates procedures, processes or actions that are forbidden.
A0011193
Tip
Indicates additional information.
A0011194
Reference to documentation
Refers to the corresponding device documentation.
A0011195
Reference to page
Refers to the corresponding page number.
A0011196
Reference to graphic
Refers to the corresponding graphic number and page number.
,… ,
Series of steps
Result of a sequence of actions
1.1.5 Symbols in graphics
Symbol Meaning
1, 2, 3,... Item numbers
,… ,
Series of steps

Proline Prowirl R 200 Basic safety instructions
Endress+Hauser 5
Symbol Meaning
A, B, C, ... Views
A-A, B-B, C-C, ... Sections
A0013441
Flow direction
-
A0011187
Hazardous area
Indicates a hazardous area.
.
A0011188
Safe area (non-hazardous area)
Indicates a non-hazardous area.
2 Basic safety instructions
2.1 Requirements for the personnel
The personnel must fulfill the following requirements for its tasks:
‣Trained, qualified specialists must have a relevant qualification for this specific
function and task
‣Are authorized by the plant owner/operator
‣Are familiar with federal/national regulations
‣Before beginning work, the specialist staff must have read and understood the
instructions in the Operating Instructions and supplementary documentation as well
as in the certificates (depending on the application)
‣Following instructions and basic conditions
2.2 Designated use
Application and media
Depending on the version ordered, the measuring device can also measure potentially
explosive, flammable, poisonous and oxidizing media.
Measuring devices for use in hazardous areas, in hygienic applications or in
applications where there is an increased risk due to process pressure, are labeled
accordingly on the nameplate.
To ensure that the measuring device remains in proper condition for the operation
time:
‣Only use the measuring device in full compliance with the data on the nameplate
and the general conditions listed in the Operating Instructions and supplementary
documentation.
‣Based on the nameplate, check whether the ordered device is permitted for the
intended use in the hazardous area (e.g. explosion protection, pressure vessel
safety).
‣Use the measuring device only for media against which the process-wetted materials
are adequately resistant.

Basic safety instructions Proline Prowirl R 200
6 Endress+Hauser
‣If the measuring device is not operated at atmospheric temperature, compliance
with the relevant basic conditions specified in the device documentation provided
(on the CD-ROM) is absolutely essential.
Incorrect use
Non-designated use can compromise safety. The manufacturer is not liable for damage
caused by improper or non-designated use.
!WARNING
Danger of breakage of the sensor due to corrosive or abrasive fluids!
‣Verify the compatibility of the process fluid with the sensor material.
‣Ensure the resistance of all fluid-wetted materials in the process.
‣Observe the specified pressure and temperature range.
Verification for borderline cases:
‣For special fluids and fluids for cleaning, Endress+Hauser is glad to provide
assistance in verifying the corrosion resistance of fluid-wetted materials, but does
not accept any warranty or liability as minute changes in the temperature,
concentration or level of contamination in the process can alter the corrosion
resistance properties.
Residual risks
Possible burn hazard due to fluid temperatures!
‣For elevated fluid temperature, ensure protection against contact to prevent burns.
2.3 Workplace safety
For work on and with the device:
‣Wear the required personal protective equipment according to federal/national
regulations.
For welding work on the piping:
‣Do not ground the welding unit via the measuring device.
2.4 Operational safety
Risk of injury.
‣Operate the device in proper technical condition and fail-safe condition only.
‣The operator is responsible for interference-free operation of the device.
2.5 Product safety
This measuring device is designed in accordance with good engineering practice to
meet state-of-the-art safety requirements, has been tested, and left the factory in a
condition in which it is safe to operate.
It meets general safety standards and legal requirements. It also complies with the EC
directives listed in the device-specific EC Declaration of Conformity. Endress+Hauser
confirms this by affixing the CE mark to the device.

Proline Prowirl R 200 Product description
Endress+Hauser 7
3 Product description
3.1 Product design
1 2 345 6 78
9
+E
–
A0020649
 1 Important components of a measuring device
1 Electronics compartment cover
2 Display module
3 Main electronics module
4 Cable glands
5 Transmitter housing (incl. HistoROM)
6 I/O electronics module
7 Terminals (spring loaded terminals, pluggable)
8 Connection compartment cover
9 Sensor

Incoming acceptance and product identification Proline Prowirl R 200
8 Endress+Hauser
4 Incoming acceptance and product identification
4.1 Incoming acceptance
A0015502
1
+
2
1
+
2
A0013843
A0013695
A0015502
A0013698
A0015502
A0013699

Proline Prowirl R 200 Incoming acceptance and product identification
Endress+Hauser 9
A0015502
A0013697
If one of the conditions is not satisfied, contact your Endress+Hauser Sales Center.
4.2 Product identification
The following options are available for identification of the measuring device:
• Nameplate specifications
• Order code with breakdown of the device features on the delivery note
• Enter serial numbers from nameplates in W@M Device Viewer
(www.endress.com/deviceviewer): All information about the measuring device is
displayed.
For an overview of the scope of the Technical Documentation provided, refer to the
following:
The W@M Device Viewer: Enter the serial number from the nameplate
(www.endress.com/deviceviewer)
Order code:
Ext. ord. cd.:
Ser. no.:
1
2
3
A0014053
 2 Example of a nameplate
1 Order code
2 Serial number (Ser. no.)
3 Extended order code (Ext. ord. cd.)
For detailed information about interpreting the nameplate specifications, refer to
the Operating Instructions for the device on the CD-ROM provided

Storage and transport Proline Prowirl R 200
10 Endress+Hauser
5 Storage and transport
5.1 Storage conditions
Observe the following notes for storage:
• Store in original packaging.
• Do not remove protective covers or protective caps installed on process connections.
• Protect from direct sunlight.
• Storage temperature:
– All components apart from the display modules: –50 to +80 °C (–58 to +176 °F)
– Display modules:–40 to +80 °C (–40 to +176 °F)
• Store in a dry and dust-free place.
• Do not store outdoors.
5.2 Transporting the product
!WARNING
Center of gravity of the measuring device is higher than the suspension points of
the webbing slings.
Risk of injury if the measuring device slips.
‣Secure the measuring device from rotating or slipping.
‣Observe the weight specified on the packaging (stick-on label).
‣Observe the transport instructions on the stick-on label on the electronics
compartment cover.
A0015606
Observe the following notes during transport:
•Transport the measuring device to the measuring point in the original packaging.
• Do not remove protective covers or protective caps installed on process connections.
They prevent mechanical damage to the sealing surfaces and contamination in the
measuring tube.

Proline Prowirl R 200 Storage and transport
Endress+Hauser 11
A0015604
A0015605

Installation Proline Prowirl R 200
12 Endress+Hauser
6 Installation
6.1 Installation conditions
No special measures such as supports are necessary. External forces are absorbed by
the construction of the device.
6.1.1 Mounting position
Mounting location
A0015543
Orientation
Vortex meters require a fully developed flow profile as a prerequisite for correct volume
flow measurement.
The direction of the arrow on the sensor nameplate helps you to install the sensor
according to the flow direction.
The device can basically be installed in any orientation in the pipe. However, note the
following points:
Orientation Compact version Remote version
AVertical orientation
A0015545
 1) 
BHorizontal orientation,
transmitter head up
A0015589
 2) 3) 

Proline Prowirl R 200 Installation
Endress+Hauser 13
Orientation Compact version Remote version
CHorizontal orientation,
transmitter head down
A0015590
 4) 5) 
DHorizontal orientation,
transmitter head at
side A0015592
 4) 
1) In the case of liquids, there should be upward flow in vertical pipes to avoid partial pipe filling (Fig. A).
Disruption in flow measurement! In the case of vertical orientation and downward flowing liquid, the
pipe always needs to be completely filled to ensure correct liquid flow measurement.
2) Danger of electronics overheating! If the fluid temperature is ≥ 200 °C (392 °F) orientation B is not
permitted for the wafer version (Prowirl D) with nominal diameters DN 100 (4") and DN 150 (6").
3) In the case of hot media (e.g. steam or fluid temperature (TM) ≥ 200 °C (392 °F): orientation C or D
4) In the case of very cold media (e.g. liquid nitrogen): orientation B or D
5) For "wet steam detection" option: orientation C
Minimum spacing and cable length
The following dimensions must be observed to guarantee problem-free access to the
device for service purposes:
•Minimum spacing (A) in all directions = 100 mm (3.94 in)
• Necessary cable length (L): L + 150 mm (5.91 in)
A
L
A0019211
A Minimum spacing in all directions
L Required cable length

Installation Proline Prowirl R 200
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Rotating the electronics housing and the display
The electronics housing can be rotated continuously by 360° on the housing support.
The display unit can be rotated in 45° stages. This means you can read the display
comfortably from all directions.
Inlet and outlet runs
To attain the specified level of accuracy of the measuring device, the inlet and outlet
runs mentioned below must be maintained at the very minimum. If there are several
flow disturbances present, the longest specified inlet run must be maintained.
15 × DN 5 × DN
1 2
17 × DN + 8 × h 5 × DN
7
50 × DN 5 × DN
6
25 × DN 5 × DN
40 × DN 5 × DN
5
4
20 × DN 5 × DN
3
20 × DN 5 × DN
h
A0019189
 3 Minimum inlet and outlet runs with various flow obstructions
h Difference in expansion
1 Reduction by one nominal diameter size
2 Expansion
3 T-piece
4 Single elbow (90° elbow)
5 Double elbow 3D (2 × 90° elbows, opposite, not on one plane)
6 Double elbow (2 × 90° elbows, opposite)
7 Control valve
If the required inlet runs cannot be observed, it is possible to install a specially
designed open aperture flow conditioner. (→  17)

Proline Prowirl R 200 Installation
Endress+Hauser 15
For detailed information about inlet run correction and wet steam detection, refer
to the Special Documentation for the device on the CD-ROM provided
For the dimensions and installation lengths of the device, see the "Technical
Information" document, "Mechanical construction" section
6.1.2 Requirements from environment and process
Ambient temperature range
Compact version
Measuring device Non-Ex: –40 to +80 °C (–40 to +176 °F) 1)
Ex i: –40 to +70 °C (–40 to +158 °F) 1)
EEx d/XP version: –40 to +60 °C (–40 to +140 °F) 1)
ATEX II1/2G Ex d, Ex ia: –40 to +60 °C (–40 to +140 °F) 1)
Local display –20 to +60 °C (–4 to +140 °F)
1) Additionally available as order code for "Test, certificate", option JN "Transmitter ambient temperature –
50 °C (–58 °F)".
Remote version
Transmitter Non-Ex: –40 to +80 °C (–40 to +176 °F) 1)
Ex i: –40 to +80 °C (–40 to +176 °F) 1)
Ex d: –40 to +60 °C (–40 to +140 °F) 1)
ATEX II1/2G Ex d, Ex ia: –40 to +60 °C (–40 to +140 °F) 1)
Sensor Non-Ex: –40 to +85 °C (–40 to +185 °F) 1)
Ex i: –40 to +85 °C (–40 to +185 °F) 1)
Ex d: –40 to +85 °C (–40 to +185 °F) 1)
ATEX II1/2G Ex d, Ex ia: –40 to +85 °C (–40 to +185 °F) 1)
Local display –20 to +60 °C (–4 to +140 °F)
1) Additionally available as order code for "Test, certificate", option JN "Transmitter ambient temperature –
50 °C (–58 °F)".
‣If operating outdoors:
Avoid direct sunlight, particularly in warm climatic regions.
Temperature tables
Observe the interdependencies between the permitted ambient and fluid
temperatures when operating the device in hazardous areas.
For detailed information about the temperature tables, refer to the Technical
Information for the device on the CD-ROM provided

Installation Proline Prowirl R 200
16 Endress+Hauser
Thermal insulation
For optimum temperature measurement and mass calculation, heat transfer at the
sensor must be avoided for some fluids. This can be ensured by installing thermal
insulation. A wide range of materials can be used to provide the required thermal
insulation.
This applies for:
•Compact version
• Remote sensor version
The maximum insulation height permitted is illustrated in the diagram:
1
A0019212
1 Maximum insulation height
‣When insulating, ensure that a sufficiently large area of the housing support
remains exposed.
The uncovered part serves as a radiator and protects the electronics from overheating
and excessive cooling.
NOTICE
Electronics overheating on account of thermal insulation!
‣Observe the maximum permitted insulation height of the transmitter neck so that
the transmitter head and/or the connection housing of the remote version is
completely free.
‣Observe information on the permissible temperature ranges.
‣Note that a certain orientation might be required, depending on the fluid
temperature (→  12).
For detailed information about the fluid temperature, orientations and permitted
temperature ranges, refer to the Operating Instructions for the device on the CD-
ROM provided
Vibrations
The correct operation of the measuring system is not affected by plant vibrations up to
1 g, 10 to 500 Hz. Therefore no special measures are needed to secure the sensors.

Proline Prowirl R 200 Installation
Endress+Hauser 17
6.1.3 Special mounting instructions
Outlet runs for pressure and temperature measuring points
If pressure and temperature measuring points are installed after the device, please
ensure there is a large enough distance between the device and the measuring point so
there are no negative effects on vortex formation in the sensor.
PT TT
3...5 x DN
4...8 x DN
A0019205
PT Pressure measuring point
TT Temperature measuring point
Open aperture flow conditioner
If the required inlet runs cannot be observed, it is possible to install a specially designed
open aperture flow conditioner which can be ordered from Endress+Hauser. The flow
conditioner is fitted between two pipe flanges and centered by the mounting bolts.
Generally this reduces the inlet run needed to 10 × DN with full accuracy.
8 x DN
2 x DN 5 x DN
1
A0019208
1 Flow conditioner

Installation Proline Prowirl R 200
18 Endress+Hauser
The pressure loss for flow conditioners is calculated as follows: ∆ p [mbar] = 0.0085 ⋅ ρ
[kg/m3] ⋅ v2 [m/s]
Example for steam Example for H2O condensate (80 °C)
p = 10 bar abs ρ = 965 kg/m3
t = 240 °C → ρ = 4.39 kg/m3v =2.5 m/s
v =40 m/s ∆ p = 0.0085 ⋅ 965 ⋅ 2.5 2 = 51.3 mbar
∆ p = 0.0085 ⋅ 4.394.39 ⋅ 40 2 = 59.7 mbar
ρ : density of the process medium
v: average flow velocity
Installation for delta heat measurements
Order code for "Sensor version", option 3 "Mass flow (integrated temperature
measurement)"
The second temperature measurement is taken using a separate temperature sensor.
The measuring device reads in this value via a communication interface.
•In the case of saturated steam delta heat measurements, the Prowirl 200 must be
installed on the steam side.
• In the case of water delta heat measurements, the Prowirl 200 can be installed on
the cold or warm side.

Proline Prowirl R 200 Installation
Endress+Hauser 19
Q
1
2
3
A0019209
 4 Layout for delta heat measurement of saturated steam and water
1 Prowirl
2 Temperature sensor
3 Heat exchanger
Q Heat flow
Protective cover
Maintain the following minimum head clearance: 222 mm (8.74 in)
6.2 Mounting the measuring device
6.2.1 Required tools
For transmitter
• For turning the transmitter housing: Open-ended wrench8 mm
• For opening the securing clamps: Allen key3 mm
For sensor
For flanges and other process connections: Corresponding mounting tools
6.2.2 Preparing the measuring device
1. Remove all remaining transport packaging.
2. Remove any protective covers or protective caps present from the sensor.
3. Remove stick-on label on the electronics compartment cover.

Installation Proline Prowirl R 200
20 Endress+Hauser
6.2.3 Mounting the measuring device
!WARNING
Danger due to improper process sealing!
‣Ensure that the inside diameters of the gaskets are greater than or equal to that of
the process connections and piping.
‣Ensure that the gaskets are clean and undamaged.
‣Install the gaskets correctly.
1. Ensure that the direction of the arrow on the nameplate of the sensor matches
the flow direction of the fluid.
2. Install the measuring device or turn the transmitter housing so that the cable
entries do not point upwards.

A0013964
6.2.4 Mounting the sensor
!WARNING
Danger due to improper process sealing!
‣Ensure that the inside diameters of the gaskets are greater than or equal to that of
the process connections and piping.
‣Ensure that the gaskets are clean and undamaged.
‣Install the gaskets correctly.
1. Ensure that the direction of the arrow on the sensor matches the flow direction
of the medium.
2. To ensure compliance with device specifications, install the measuring device
between the pipe flanges in a way that it is centered in the measurement section.
3. Install the measuring device or turn the transmitter housing so that the cable
entries do not point upwards.

A0013964