Erreka GLOBAL 4 User manual

GLOBAL 4 SYSTEM
TELESCOPIC 4 SYSTEM
ACTUATOR FOR SLIDING DOORS
INSTALLATION MANUAL

1
INTRODUCTION
ERREKA Automatic Doors thanks you for the trust placed in us and for having selected a product that we manufacture.
We recommend detailed reading of this installation manual for proper assembly, the performance of your automatic door
will depend on the quality of your work.
ERREKA Automatic Doors will not be held liable for any damages caused by an installation not in accordance
with this Installation Manual.
Revisión
nº
Date
Modifications
05 18/03/20
GLOBAL 4 operator ( HW v. 2.6 )
( SW v 1.0.17)
CONTENTS
1. WARNING FOR INSTALLER................................................................................................................................2
2. EC CONFORMITY STATEMENT..........................................................................................................................2
3. TOOL KEY............................................................................................................................................................2
4. ELECTRIC PRE-INSTALLATION..........................................................................................................................3
5. TECHNICAL FEATURES......................................................................................................................................3
6. GLOBAL ASSEMBLY............................................................................................................................................4
7. TELESCOPIC ASSEMBLY .................................................................................................................................14
8. CONTROL BOARD CONNECTION ....................................................................................................................27
9. SET UP..............................................................................................................................................................42
10. PARAMETER ADJUSTING FROM SELECTOR............................................................................................. 44
11. TROUBLESHOOTING GUIDE .......................................................................................................................51
12. ANNEXES......................................................................................................................................................53

2
1. WARNING FOR INSTALLER
Importance of this manual
- Before installing, please read this manual and follow all instructions. Otherwise, the installation may be faulty and may
cause accidents and breakdowns.
- ERREKA Automatic Doors will not be held liable for any damages caused by an installation not in accordance with this
Installation Manual.
Projected Usage
- This product has been designed to be installed as part of automatic opening and closing sliding pedestrian doors. It is
designed for intensive use within the weight limits indicated on the characteristics. Installation and use is indicated to
use inside buildings.
- Any use for any purpose other than indicated is considered inadequate and therefore dangerous.
Safety elements
- The unit meets all current safety standards. Follow the instructions of all the elements fitted in the installation.
- Erreka Automatic Doors doesn´t accept any responsibility for the safety and smooth operation of the door when using
system components other than those produced by Erreka.
2. EC CONFORMITY STATEMENT
Manufacturer: MATZ ERREKA, S. Coop.
B º San Juan 93
20570 Bergara (GUIPUZCOA) - SPAIN
Product: Operator for automatic sliding door ERTAIN 4
States that: The operator has been constructed to be incorporated into the machinery or to be assembled with
other elements to create a machine under the following guidelines and standards:
●Machinery Directive 2006/42 CE
●EMC Directive 2004/108/CE
●Low Voltage Directive 2006/95/CE
●Power operated pedestrian doorsets – safety in use, requirements and test methods: EN 16005
3. TOOL KEY
DRIL
∅
∅∅
∅
7DRILLBIT
∅
∅∅
∅
8.5DRILLBIT
CROSSHEADSCREWDRIVER
FLATSCREWDRIVER
SPIRIT
LEVEL
Nº13SPANNER
Nº13SOCKET
WRENCH
M8BOLT
Nº10SPANNER
Nº4T-HANDLEALLEN
WRENCH
CLAMP
WIRESTRIPPER

3
4. ELECTRIC PRE-INSTALLATION
5. TECHNICAL FEATURES
CHARACTERISTICS G4 - Operator 870 T4- Operator 870
Clearway (2 sliding-leaves / 4 sliding leaves) 1000-3000mm 1000-3000mm
Clearway (1 sliding-leaf / 2 sliding leaves) 750-3000mm 750-3000mm
Maximum weight per leaf (2 leaves / 4 leaves) 140 + 140 Kg. 70 +70+70+70 Kg
Maximum weight per leaf (1 leaf / 2 leaves) 200 Kg. 100+100 Kg.
Opening speed 0.2-0.8 m / s 0.2-0.8 m / s
Closing speed 0.1- 0.5 m/s 0.1- 0.5 m/s
Maximum closing force 150 N 150 N
Temperature -20ºC/ +50ºC -20ºC/ +50ºC
Door open timing 60 sec. 60 sec.
Power Supply * 230 V ~ (± 10 %) / 50 Hz 230 V ~ (± 10 %) / 50 Hz
Consumption 200 W 200 W
Batteries Ni Cd (24 v) Ni Cd (24 v)
* Available upon request, the version of the operator for the supply of: 110 V ~ (± 10 %) / 60 Hz
Nº DESCRIPTION CABLES
1 Power supply 3 wire hose (2,5mm
2
)
2
Selector ( Bus CAN) 4 shielded wires
(0,5mm
2
)
3
Externak key KC y KB 3 wires (0,5mm
2
)
4
Activation sensors+ photocell 8+8 wires (0,5mm
2
)
5
Safety sensors 6+6 wires(0,5mm
2
)

4
6. GLOBAL ASSEMBLY
This section explains in detail how to perform the installation mounting. For your information the following shows a
diagram of the profiles and external dimensions of the motorization.
1.- Perfil Caja.
2.- Perfil Tapa.
3.- Goma antivibración.
4.- Junquillo Caja.
5.- Junquillo Tapa.
12
3
4
5
165
160
54
17
70
5
1.- Support Profile.
2.- Cover Profile.
3.- Anti-vibration rubber band.
4. Support bead.
5. Cover bead.

5
6.1 Measuring the structure beforehand
Measure the dimensions of the gap where the door will be installed:
- Clearance height (H)
- Total width (B)
- Define what the Clearway (LUP) is, the Clearance Height Width of the fixed leaves
(FW), and the length of the support profile (B).
B=2xLUP+2xSC +100
6.2 Fitting the support profile
Variantes de colocación del Perfil Caja;
1.- Wall or UPN
120
98
60
160
165
160
65
2.- Erreka lintel – self supporting beam 1
60 98
120
160
165
160
60
3.- Erreka lintel – self supporting beam 2
60
160
165
160
120
98
60
Pasos a seguir;
1.- Mark the installation height of the support
profile. The profile must be set at 35mm from the
base of the beam (wall / structure).
2.- Place side covers, fixing them to the support
profile with ∅4.2x13 screws. Place the rubber (on
the entire length) in the support profile.
Rubber
3.- Make holes in the support profile on the marking
lines.
20
max. 3m
4.- Fit the profile in the correct position and drill
holes in the beam.
5.- In accordance with the characteristics of the
beam:
- Screw the holes for fixing the profile with M8
screws.
- Place anchors bolts to fix with spits.
- Fix the support with a special tapping screw.
6.- Secure the support profile. Make sure the profile
is levelled.
SCSC
FW
LUP
FW
H
B

6
6.3 Fitting the support bead
- Insert the brush into the slot of the support bead.
- Each 1 meter, make drill holes in the support bead.
- Place an M6x16 screw in each holes DIN 7984 and an extended nut. Place the bead in the support profile and tighten
the screws, place the extended nuts in the direction of the support profile track, move the screws up until they stop and
turn them clockwise.
6.4 Positioning the carriages on the rail
- With a size 4 Allen wrench loosen the half-way wheel (anti-derailing
wheel) and move to the lowest position of the slot.
- Put the carriage above the carriageway of the support profile.
- Once the carriage is on track, move the anti-derail wheel up and
secure it.
6.5 Place the fixed leaves
- Attach the fixed leaves, in accordance with the
manual of the profile to be installed.
- For fixed leaves with Fine and Gripper profile
use the bridles to attach the fixed leaves to the
Support bead!
Ertain Carrier
Anti-derailing wheel
Anti-derailing wheel

7
6.6 Fasten the hangers to the mobile leaves
- Secure the hangers on the sliding leaves as in the drawing, the
centre of the attack must be approx. 130 mm from the sides of the
moving sheet.
- Fasten the M8x25 screws with a size 13 wrench (2 per attack).
- For all profiles, make the holes at the following measurements at
the 2 ends.
130
74
92
92
82
130
- With a sliding leaf and electrolock, the centre of the attack must
be approx. at 175mm.
6.7 Hang the leaves on the carriages
- Secure the attacks on the carriages with M6x16 Allen
screws, the toothed washers and flat washers.
6.8 Depth adjustment of the sliding leaves
- Use a size 13 wrench to position the moving leaf
parallel to the box profile, then measure the
distance between the leaf and the beam or the wall.
Put the 2 ends of the sheet at 5 mm.
3022

8
6.9 Fitting the Guide
- Move the sliding leaf to find an angle of 90º degrees, to do so use
a level.
- At this point, position the guide on the ground at the end of the
fixed leaf, with the block inserted into the sliding leaf guide, mark
the ground when the blade is level.
- Then secure the guide to the ground and slide the leaf over the
guide.
6.10 Height Adjustment of the Leaves
- Adjust the leaf height using the central screw of the carriage. This regulation is
very important, the leaves must be parallel when they meet.
6.11 Placing the limit switch
- Place a limit switch where the moving blades meet, to do so insert 2 long nuts on the rail and fasten the limit switch
stop with M6x10 Allen screws.
- The other limit is placed on one side.
90°
Regulation screw
Tope lateral

9
6.12 Preparation of wiring
- It is ADVISABLE to pass peripheral device wiring (photocells, radars, selector, etc.) before placing the motorization, as
afterwards there is little room for your hands. Try to pass them to the positioning height of the frame to make it easier
afterwards the connection to the frame. Use grommets to attach the cables, which are supplied and placed in the
support profile (see the picture below).
Wires
WIRING POSITION
6.13 Attaching the arms of the carriages
2 Sliding leaves
- Fix the separating nuts with DIN 7984 M6x16 allen screw and splined washer
using a wrench nº10.
- The arms must be installed as follows: the right arm in the up position (inside
right carrier) and left in the down position (inside left carrier.)
Use a screwdriver to remove the grommet!
Left inner carrier
Right inner carrier

10
1 Sliding leaf
- Right opening
Fix the arm to the right carriage above.
- Left Opening
Fix the arm to the left carriage below.
6.14 Positioning and fastening the motorised profile
- Remove the 4 screws M6x16, flush with the elongated
nut and leave them on the rail as illustrated.
- Open the doors before placing the motorization, so
that arms are not in your way.
- Hold the motorization with both hands and push it until
it fits snug with the support profile.
- Move the assembly inward so that it fits into the tabs.
Once seated, the motorization can be released.
- Position the motorisation to the side depending on the
type of installation.
- Push the M6x16 Allen screw until it touches the
support profile and turn the screw, until you see the
motorization profile press it against the support profile.
Girar en sentido
horario
Desplazar hacia perfil de caja
Subir perfil hasta
hacer tope
Empujar el tornillo
hacia arriba

11
Place the motorization in the Support profile
- 2 sliding leaves or 1 sliding leaf: MOTORIZATION ON THE RIGHT HAND SIDE AND TENSOR PULLEY ON
THE LEFT HAND SIDE,
6.15 Belt assembly and tense
Step 1
- Fit the belt in both pulleys
- Tense the belt with hands and cut it where both ends meet.
Step 2
- Insert 4 theeth of the belt in the arm bracket.
- Insert 4 theeth of the other belt end in the other side of the belt bracket.
Step 3
- Put the bracket cap into the bracket with 2 screws and 2 nuts.
- Slide the arm into the nuts and fasten the screws.
A
Step 4
- In case of two leaves door fasten the other bracket to the other arm in the othersode of the belt.
- Tense the belt from tensor pulley. Turn the tensor screw with nº 10 spanner and fasten two screws
with nº 4 allen wrench.
Tensor screw
Detail A
One the belt is tensed fasten
these scews

12
6.16 Secure the brackets to the arms
- Release a little the countersunk M6x12 screws, which the brackets have been
attached to, move one of the sliding leaves. When M6 nuts used to secure the
bracket are located within the arm rail, fasten the M6 countersunk screws with a
size 4 Allen wrench.
- Move the 2 loose-leaves until they meet, then secure the other bracket, to the
other arm, perform the same operation and carry out a manual check of the
movement of the leaves to the end of the course.
6.17 Put the cover positioners
- Place the elongated nuts in the direction of the rail profile support, move the screws up until they stop against the
profile. Turn the key clockwise and fit the positioner plate to the support.
- Place the two positioners brackets.
- Put the positioners in the Cover Profile. These should be at the same height of the bracket set in the support profile!
6.17 Secure the cover profile
- Drill two 6.5 mm diameter holes at both ends of the cover profile.
- The distance from the centre of the hole to the end should be 12mm.
- Attach the hanging system cables (one at each end of the machine) to the support profile
and to the cover profile, as shown in the figure.
- To place the cover profile bracket first, rest the end of the cover on the ball of the support
profile. Supporting the profile, let it fall under its own weight which the lid pivots. Finally
secure the profile to the side covers using two M6x15 screws (one at each end).
Note: For maintenance you can leave the lid attached by the support profile or suspended
by the hanging cords.
12mm
Slightly
loosen
Tighten

13
6.19 Electrolock assembly and manual unlocking
If the door does not have any electrolock system, go directly to the next chapter, otherwise follow the instructions
mentioned below. Depending on the type of installation, the electrolock will be placed in different positions:
2 Moving leaves
Electric lock
Manual Unlocking System
1 Moving Leaf
Desbloqueo
Electrobloqueo
Desbloqueo Electrobloqueo
- Secure the "Locking plate (2) to the "Carriage "(1) with two screws. With the door open, insert the two "Elongated Nuts" (3) more or less
in the middle of the support profile,.
- Fix the "Electrolock" (9) with two screws. Manually, take the door to the closed position. Adjust the location of
the Electrolock so that the electromagnet couples the "Locking plate."
- Place the "Release cable bracket" (4) at 60mm on the left (or right as appropriate) of the "Electrolock".
- Place the "Unlock puller" (5) at one end of the support profile (right or left as per installation)
- Slide the "Case" (7) between the "Unlock Cable Support" (4) and Puller (6).
- Pass the "Cable" (8) from the "Electrolock" to "Release Puller." Be careful to insert the "Spring" (11) and “The
Brass Bracket" (10) between the "Unlocking Cable Support" and "Electrolock".
- With “Unlock Puller " in down position and the "electromagnet" in up position, cut the "Cable" to the height of
the base of the "Unlock Puller" and attach the "Cable" to the puller with the catch. Pulling the lever to check
that the "Electrlock" unleashes the carriage and releasing the" Electrolock "it falls down.
Fasten the "Brass Bracket" (10) to the "Cable", so when the "electrolock" is down the "Spring" (11) gently will push the "Cable" towards the
"Electrolock"!
- Connect the wires to the frame. Adjust the length of the cable using the terminal block. Specially on single moving leaf door.
Inner unlock Internal and exterior unlock
11 10
9
8
7
6
5
43
2
1
Desbloqueo
exterior

14
7. TELESCOPIC ASSEMBLY
This section explains in detail how to perform the installation mounting. For your information the following shows the
profile key and external dimensions of the motorization.
4.- Goma antivibración.
3.- Banda de rodadura.
2.- Perfil Caja.
1.- Perfil Soporte.
2
13
4
6.- Junquillo.
7.- Tamponamiento.
8.- Goma Tamponamiento.
5.- Perfil Tapa.
5
6
7
8
1.Support section.
2.Case section.
3.Soller track.
4.Anti-vibration rubber seal.
5.Cover section.
6.Bead.
7.Packing.
8.Packing rubber.

15
7.1
Fit the roller track
- Stick the double-sided adhesive tape to the roller track.
- Thoroughly clean the roller track housing (remove any shavings).
- Peel off the adhesive backing paper and gradually insert the roller
track in the housing.
7.2
Position the carriers on the track
- Loosen the anti-derailing wheels by turning the Allen bolt to the right
with the nº 4 Allen wrench, and move the wheel to the central part of
the seat.
- Place the carrier on the roller track.
- Then move the wheel to the ends, using the Allen wrench, and fix the
nut by turning the Allen wrench to the left.
7.3
Fit the fixed leaf
- Mount the fixed leaves, following the instructions provided in
the door frame installation manual.
- If the frame to be installed is a slim frame or clip frame,
secure the upper part of the fixed leaf using the “fixed leaf
hanger bar” (see diagram).
7.4
Fix the hanger bar to sliding leaf 1
- Mount the hanger bars on the sliding leaves as shown in the
diagram (the hanger bar centre should be approximately 120 mm
from the ends of the sliding leaf).
- Fix two M8x25 bolts to each of the hanger bars, using a nº 13
spanner.
- Make holes at each end of all the frames, in accordance with the
measurements shown below.
Roller track
Housing
Adhesive tape
For Clip and Slim Frames
Fixed leaf hanger bar

16
7.5
Hang the leaf on the carriers
- Fix the hanger bars to the carriers using M6x16 Allen bolts, the toothed
washers and the flat washers.
7.6
Adjust the depth of sliding leaf 1
- Use the nº 13 spanner to position the sliding leaf parallel to the case section.
7.7
Fit the guide
Using a spirit level, move the sliding leaf until it is at 90º to the floor.
- Then position the guide on the floor at the end of the fixed leaf, with the
block in the sliding leaf guide. Make a mark on the floor when the leaf is
level.
- Then fix the guide to the floor and slide the leaf onto the guide.
ERREKA RECOMMENDS USING THE ALUMINUM FLOOR GUIDE!
3.- KIT EMPOTRAR 3:
Kit guía empotrada COMPACT
TELESCOPIC
(2+0, 2+1)
23
COMPACT SENDO / SLIM
7.- KIT EMPOTRAR 7:
Kit guía empotrada COMPACT
TELESCOPIC
(4+0, 4+2)
23
4.- KIT EMPOTRAR 4:
Kit guía empotrada PINZA-FINA
TELESCOPIC
(2+0, 2+1)
11
PINZA
FINA
7
8.- KIT EMPOTRAR 8:
Kit guía empotrada
PINZA – FINA
TELESCOPIC
(4+0, 4+2)
11
7
90°

17
7.8
Adjust the height of sliding leaf 1
- Using a size 10 spanner, adjust the leaf height with the central carrier bolt. This
adjustment is important in order to obtain a perfect fit between the two sliding leaves.
7.9
Fit the inner supports
- Fit the fixed support to Carrier A (see
diagram), using two M6x12 bolts and two
grooved washers.
- Fit the sliding support to Carrier B (see
diagram), using two M6x12 bolts and two
grooved washers.
7.10
Fit the 5M belt
- When the supports have been mounted, move the
sliding support towards the rear.
- Cut the 5M belt to size.
- Fix the two ends of the belt with the 5M belt sliding
point.
7.11
Fit the 5M fixed point
- Tighten the 5M belt by moving the sliding support.
- Move the sliding point towards the sliding support (see
diagram).
- Fix the 5M belt fixed point to the opposite side (see
diagram).
Fixed support
Carrier A
Carrier A Carrier B
Sliding support
Carrier BCarrier A
Carrier B
5M belt
Carrier B
Move support towards rear.
5M belt sliding point
Carrier A
Carrier B
Carrier B
To tighten belt
Carrier A
Correct position
fixed point Correct position Sliding point
5M belt fixed point
Carrier A

18
7.12
Drill holes in the case section
- Drill ∅6.25 holes in the case section (see diagram). Make the
holes on the line.
- Maximum distance between holes: 1 metre.
- Distance from hole centre to edge: 50mm.
Place a M6x16 bolt in each hole, with an elongated nut. Level the
bolts with the elongated nuts and leave them in the track as
shown in the diagram.
7.13
Fit the case section
- Check the M6x16 bolts are levelled with the elongated
nuts.
- Fit the case section in the support section (see
diagrams).
- Push the Allen bolts in until they are touching the
support section. Then turn the bolts until you can see
that the case profile is firmly pressed against the case
section.
7.14
Fit the case section to the support section
- Fix the support and case sections using the L-shaped part.
- Fit parts 1 and 2 in the corners, one in each corner (see diagram). For heavy
doors (100kg per door), fit a third part, part 3. The correct position of the third part is
as shown in the diagram. If you place it any further to the left it will obstruct the
internal mechanism!!!
max. 1 metre
Ø 6,25
50
Elongated bolt
M6x16 bolt
5
Turn clockwise
6
Push bolt upwards
4
21
3
Carrier A Carrier B
12
3

19
7.15
Fit the roller track
- Stick the double-sided adhesive tape to the roller track.
- Thoroughly clean the roller track housing (remove any shavings).
- Peel off the adhesive backing paper and gradually insert the
roller track in the housing.
7.16
Position the outer carriers
- Loosen the anti-derailing wheel by turning the Allen bolt to the
right with the nº 4 Allen wrench, and move the wheel to the
central part of the seat.
- Place the carrier on the roller track.
- Then move the wheel to either of the ends, using the Allen
wrench, and fix the nut by turning the Allen wrench to the left.
7.17
Fix the hanger bar to sliding leaf 2
- Mount the hanger bars on the sliding leaves as shown in the diagram. The
centre of the hanger bar should be approximately 120 mm from the ends of the
sliding leaf.
- Fix two M8x25 bolts to each of the hanger bars, using a nº 13 spanner.
- Make holes at each end of all the frames, in accordance with the
measurements shown below.
7.18
Hang the leaf on the carriers
- Fix the hanger bars to the carriers using M6x16 Allen bolts, the toothed
washers and the flat washers.
Housing
Roller track
Adhesive tape