Erreka ERTAIN 4 SYSTEM User manual

ERTAIN 4 SYSTEM
ACTUATOR FOR SLIDING DOORS
INSTALLATION MANUAL

1
INTRODUCTION
ERREKA Automatic Doors thanks you for the trust placed in us and for having selected a product that we manufacture.
We recommend detailed reading of this installation manual for proper assembly, the performance of your automatic door
will depend on the quality of your work.
ERREKA Automatic Doors will not be held liable for any damages caused by an installation not in accordance
with this Installation Manual.
Revisión
No
Date
Modifications
02 21/12/17 ERTAIN 4 operator ( v.1.0.13 version )
CONTENTS
1. WARNING FOR INSTALLER................................................................................................................................2
2. EC CONFORMITY STATEMENT..........................................................................................................................2
3. TOOL KEY............................................................................................................................................................2
4. ELECTRIC PRE-INSTALLATION..........................................................................................................................3
5. TECHNICAL FEATURES......................................................................................................................................3
6. ASSEMBLY...........................................................................................................................................................4
7. CONTROL BOARD CONNECTION ....................................................................................................................13
8. SET UP..............................................................................................................................................................28
9. PARAMETER ADJUSTING FROM SELECTOR..................................................................................................30
10. TROUBLESHOOTING GUIDE .......................................................................................................................36
11. ANNEXES......................................................................................................................................................38

2
1. WARNING FOR INSTALLER
Importance of this manual
- Before installing, please read this manual and follow all instructions. Otherwise, the installation may be faulty and may
cause accidents and breakdowns.
- ERREKA Automatic Doors will not be held liable for any damages caused by an installation not in accordance with this
Installation Manual.
Intended Use
- This product has been designed to be installed as part of automatic opening and closing sliding pedestrian doors. It is
designed for intensive use within the weight limits indicated on the characteristics. It is designed to be installed and used
inside building.
- Any use for any purpose other than indicated is considered inadequate and therefore dangerous.
Safety elements
- The unit meets all current safety standards. Follow the instructions of all the elements fitted in the installation.
- Erreka Automatic Doors shall not be held liable for the safe and smooth operation of the door when system
components other than those produced and/or supplied by Erreka are used.
2. EC CONFORMITY STATEMENT
Manufacturer: MATZ ERREKA, S. Coop.
B º San Juan 93
20570 Bergara (GUIPUZCOA) - SPAIN
Product: Operator for automatic sliding door ERTAIN 4
States that: The operator has been constructed to be incorporated into the machinery or to be assembled with
other elements to create a machine under the following guidelines and standards:
●Machinery Directive 2006/42 CE
●EMC Directive 2004/108/CE
●Low Voltage Directive 2006/95/CE
●Power operated pedestrian door sets – safety in use, requirements and test methods: EN 16005
3. TOOL KEY
DRIL
∅
∅∅
∅
7DRILLBIT
∅
∅∅
∅
8.5DRILLBIT
CROSSHEADSCREWDRIVER
FLATSCREWDRIVER
SPIRIT
LEVEL
Nº13SPANNER
Nº13SOCKET
WRENCH
M8BOLT
Nº10SPANNER
Nº4T-HANDLEALLEN
WRENCH
CLAMP
WIRESTRIPPER

3
4. ELECTRIC PRE-INSTALLATION
5. TECHNICAL FEATURES
CHARACTERISTICS Operator 870
Clearway (2 sliding-leaves) 1000-3000mm
Clearway (1 sliding-leaf) 750-3000mm
Maximum weight per leaf (2 leaves) 100 + 100 Kg.
Maximum weight per leaf (1 leaf) 140 Kg.
Opening speed 0.2-0.7 m / s
Closing speed 0.1- 0.5 m/s
Maximum closing force 150 N
Temperature -20ºC/ +50ºC
Door open timing 60 sec.
Power Supply * 230 V ~ (± 10 %) / 50 Hz
Consumption 100 W
Batteries Ni Cd (24 v)
* Available upon request, the version of the operator for the supply of: 110 V ~ (± 10 %) / 60 Hz
Nº DESCRIPTION CABLES
1 Power supply 3 wire hose (2,5mm
2
)
2
Selector ( Bus CAN) 4 shielded wires
(0,5mm
2
)
3
Externak key KC y KB 3 wires (0,5mm
2
)
4
Activation sensors+ photocell 8+8 wires (0,5mm
2
)
5
Safety sensors 6+6 wires(0,5mm
2
)

4
6. ASSEMBLY
This section explains in detail how to perform the installation. For your information the following diagram shows of the
profiles and external dimensions of the motorization.
1
2
3
1.- Perfil Caja.
2.- Perfil Tapa.
3.- Goma antivibración.
165
135
60
35
15
1.- Support Profile.
2.- Cover Profile.
3.- Anti-vibration rubber band.

5
6.1 Measuring the structure beforehand
Measure the dimensions of the gap where the door will be installed:
- Clearance height (H)
- Total width (B)
- Define what the Clearway (LUP) is, the Clearance Height Width of the fixed leaves
(FW), and the length of the support profile (B).
B=2xLUP+2xSC +100
6.2 Fitting the support profile
Variations on Support profile installation.
1.- Wall or UPN
2.- Erreka lintel – self supporting beam 1
135
165
60
73
95 160
35
3.- Erreka lintel – self supporting beam 2
35
160
95
73
60
165
135
160
165
135
35 73
95
65
steps;
1.- Mark the installation height of the support
profile. The profile must be set at 35mm from the
base of the beam (wall / structure).
2.- Place side covers, fixing them to the support
profile with ∅4.2x13 screws. Place the rubber (on
the entire length) in the support profile.
Rubber
3.- Make holes in the support profile on the marking
lines.
20
max. 3m
4.- Fit the profile in the correct position and drill
holes in the beam.
5.- Depending on the characteristics of the beam:
- Screw the holes for fixing the profile with M8
screws.
- Place anchors bolts to fix with spits.
- Fix the support with a special tapping screw.
6.- Secure the support profile. Make sure the profile
is levelled.
SCSC
FW
LUP
FW
H
B

6
6.3 Positioning the carriers on the rail
- With a size 4 Allen wrench loosen the half-way wheel (anti-derailing
wheel) and move to the lowest position of the slot.
- Put the carriage above the carriageway of the support profile.
- Once the carriage is on track, move the anti-derail wheel up and
secure it.
6.4 Place the fixed leaves
- Attach the fixed leaves, in accordance with the manual of the profile
to be installed.
6.5 Fasten the leading edges to the sliding leaves
- Secure the leading edge brackets to the sliding leaves as in the
drawing, the centre of the leading edge must be approx. 130 mm
from the sides of the moving sheet.
- Fasten the M8x25 screws with a size 13 wrench (2 per leading
edge).
- For all profiles, make the holes at the following measurements at
the 2 ends.
130
74
92
92
82
130
- With a sliding leaf and electrolock, the centre of the leading edge
must be approx. at 175mm.
6.6 Hang the leaves on the carriages
- Secure the leading edges on the carriages with M6x16 Allen
screws, the toothed washers and flat washers.
Ertain Carrier
Anti-derailing wheel
Anti-derailing wheel

7
6.7 Depth adjustment of the sliding leaves
- Use a size 13 wrench to position the moving leaf parallel to the box
profile, then measure the distance between the leaf and the beam or
the wall. Put the 2 ends of the sheet at 5 mm.
6.8 Fitting the Guide
- Move the sliding leaf to find an angle of 90º degrees, to do so use
a spirit level.
- At this point, position the guide on the ground at the end of the
fixed leaf, with the block inserted into the sliding leaf guide, mark
the ground when the blade is level.
- Then secure the guide to the ground and slide the leaf over the
guide.
6.9 Height Adjustment of the Leaves
- Adjust the leaf height using the central screw of the carriage. This regulation is
very important, the leaves must be parallel when they meet.
6.10 Placing the limit switch
- Place a limit switch where the moving blades meet, to do so insert 2 long nuts on the rail and fasten the limit switch
stop with M6x10 Allen screws.
- The other limit is placed on one of the sides.
15.5 27
90°
Regulation screw
Tope lateral

8
6.11 Preparation of wiring
- It is ADVISABLE to insert peripheral device wiring (photocells, radars, selector, etc.) before placing the motorization,
as afterwards there is little room for your hands. Try to pass them through to the frame´s positioning height to make it
easier to connect to the frame. Use grommets to attach the cables, which are supplied and placed in the support profile
(see the picture below).
Wires
WIRING POSITION
6.12 Attaching the arms of the carrierss
2 Sliding leaves
- Fix the separating nuts with DIN 7984 M6x16 allen screw and splined washer
using a wrench nº10.
- The arms must be installed as follows: the right arm in the up position (inside
right carrier) and left in the down position (inside left carrier.)
Use a screwdriver to remove the grommet!
Left inner carrier
Right inner carrier

9
1 Sliding leaf
- Right opening
Fix the arm to the right carriage above.
- Left Opening
Fix the arm to the left carriage below.
6.13 Positioning and fastening the motorised profile
- Remove the 3 screws M6x16, flush with the elongated nut and leave them on the rail as illustrated.
- Open the doors before placing the motorization, so that arms are not in your way.
- Hold the motorization with both hands and push it until it fits snug with the support profile.
- Move the assembly inward so that it fits into the tabs. Once seated, the motorization can be released.
- Position the motorisation to the side depending on the type of installation.
- Push the M6x16 Allen screw until it touches the support profile and turn the screw, until you see the
motorization profile press against the support profile.
Move towards the support profile
Lift the profile up until
it comes to a stop Push the screw
upwards
Turn clockwise
Place the motorization in the Support profile
- 2 sliding leaves or 1 sliding leaf: MOTORIZATION ON THE RIGHT HAND SIDE AND TENSOR PULLEY ON
THE LEFT HAND SIDE,

10
6.14 Belt assembly and tensing
Step 1
- Fit the belt in both pulleys
- Tense the belt with hands and cut it where both ends meet.
Step 2
- Insert 4 teeth of the belt in the arm bracket.
- Insert other 4 teeth of the other belt end in the other side of the belt bracket.
Step 3
- Put the bracket cap into the bracket with 2 screws and 2 nuts. Fasten them slightly
- Slide the arm into the nuts and fasten the screws.
A
Step 4
- In case of two leaves door fasten the other bracket to the other arm in the other side of the belt.
- Tense the belt from tensor pulley. Turn the tensor screw with nº 10 spanner and fasten two screws
with nº 4 allen wrench.
Tensor screw
Detail A
One the belt is tensed fasten
these scews
6.15 Secure the brackets to the arms
- Release a little the countersunk M6x12 screws, which the brackets have been
attached to, move one of the sliding leaves. When M6 nuts used to secure the
bracket are located within the arm rail, fasten the M6 countersunk screws with a
size 4 Allen wrench.
- Move the 2 loose-leaves until they meet, then secure the other bracket, to the
other arm, perform the same operation and carry out a manual check of the
movement of the leaves to the end of the course.
Slightly
loosen
Tighten

11
6.16 Put the cover positioners
- Place the elongated nuts in the direction of the rail profile support, move the screws up until they stop against the
profile. Turn the key clockwise and fit the positioner plate to the support.
- Place the two positioners brackets ( see drawing).
- Put the positioners in the Cover Profile. These should be at the same height of the bracket set in the support profile!
6.17 Secure the cover profile
- Drill two 6.5 mm diameter holes at both ends of the cover profile.
- The distance from the centre of the hole to the end should be 12mm.
- Attach the hanging system cables (one at each end of the machine) to the support profile
and to the cover profile, as shown in the figure.
- To place the cover profile bracket first, rest the end of the cover on the ball of the support
profile. Supporting the profile, let it fall under its own weight which the lid pivots. Finally
secure the profile to the side covers using two M6x15 screws (one at each end).
Note: For maintenance you can leave the lid attached by the support profile or suspended
by the hanging cords.
12mm

12
6.18 Electrolock assembly and manual unlocking
If the door does not have any electrolock system, go directly to the next chapter, otherwise follow the instructions
below. Depending on the type of installation, the electrolock will be placed in different positions:
2 Moving leaves
Electric lock
Manual Unlocking System
1 Moving Leaf
Desbloqueo
Electrobloqueo
Desbloqueo Electrobloqueo
- Secure the "Locking plate (2) to the "Carriage "(1) with two screws. With the door open, insert the two "Elongated Nuts" (3) more or less
in the middle of the support profile,.
- Fix the "Electrolock" (9) with two screws. Manually, take the door to the closed position. Adjust the location of
the Electrolock so that the electromagnet couples the "Locking plate."
- Place the "Release cable bracket" (4) at 60mm on the left (or right as appropriate) of the "Electrolock".
- Place the "Unlock puller" (5) at one end of the support profile (right or left as per installation)
- Slide the "Case" (7) between the "Unlock Cable Support" (4) and Puller (6).
- Pass the "Cable" (8) from the "Electrolock" to "Release Puller." Be careful to insert the "Spring" (11) and “The
Brass Bracket" (10) between the "Unlocking Cable Support" and "Electrolock".
- With “Unlock Puller " in down position and the "electromagnet" in up position, cut the "Cable" to the height of
the base of the "Unlock Puller" and attach the "Cable" to the puller with the catch. Pulling the lever to check
that the "Electrlock" unleashes the carriage and releasing the" Electrolock so it falls down.
Fasten the "Brass Bracket" (10) to the "Cable", so when the "electrolock" is down the "Spring" (11) will gently push the "Cable" towards the
"Electrolock"!
- Connect the wires to the frame. Adjust the length of the cable using the terminal block, if installing a single moving leaf door.
Inner unlock Internal and exterior unlock
11 10
9
8
7
6
5
43
2
1
Desbloqueo
exterior
Electric lock
Manual Unlocking System

13
7. CONTROL BOARD CONNECTION
7.1 Control board terminals
TERMINALS SPECIFICATION
J1 Internal sensor input terminal
J2 External sensor input terminal
J3 Photocell 1 input terminal
J4 Photocell 2 input terminal
J5 bus CAN input terminal: Digital selector or rotary key selector
J6 Open impulse, close impulse input terminal ( External key)
J7 Programmable input terminal
J8 Safety sensor 1 input terminal
J9 Safety sensor 1 input terminal
J10 Programmable output terminal
J11 Electrolock terminal
J12 Battery terminal
J13 Encoder terminal
J14 Motor supply + temperature sensor terminal
J15 Power supply input terminal
FUSES SPECIFICATION
F1 Fuse : SMD10 A “Littelfuse 0453019.MR” (battery protection)
F2 Fuse: SMD 10 A “Littelfuse 0453019.MR” (Power supply transformer protection)

14
7.3 Components and peripheral standard connection
ERTAIN 4 / GLOBAL 4 OPERATOR CONTROL BOARD

15
Mains connection
For proper commissioning, it´s advisable to pass mains wires from the right hand side of the machine.
The recommended cable is a three wires one with a mininum wire section of 2,5.
The power supply unit is formed by a transformer, Ni Cd batteries and switchboard unit which has an ON /OFF switch, a
network filter and a 2 A protection fuse. To remove the fuse you have to take out the plastic cover.
Warning : Ensure to remove the mains before connecting power supply wires.
Pass the cable over the cable gland and then clip it into the support profile and take it to the power supply unit.
In order to eliminate electrical derivation and static tension, once the power cable is connected, it is advisable it´s
recommended to connect ground wire to the chassis or support profile.

16
Batteries (emergency opening)
Description
Ni Cd batteries, with 24V supply and 800 mAh power.
Main function
The main function of the batteries is to open the door and keep it in this position (open door) when the power fails. It will
stay open until the power returns in all working modes ( automatic, winter, exit, open door) except for “closed door” and
“manual mode”. The digital selector display will show an “Error 17”.
In the “closed door” mode, the door will remain in closed position even if power fails. In the manual mode, the battery
will not activate as the motor will not have power, so it will stay in manual mode.
Standby mode
When the power supply fails the batteries will give power to the control board and peripherals for one hour. After that,
the control board will pass to a “standby mode”, where external devices are not supplied and the control board goes into
“sleep” mode.
To wake up from “sleep” mode, it needs a signal from the open impulse ( KB) or close impulse ( KC). With both inputs
the batteries can be activated to open or close the door.
Open Impulse ( KB) / Close impulse ( KC)
As has been explained in “standby” mode, the doors can be operated without the power supply by batteries with both
inputs, “open impulse” KB and “close impulse” KC.

17
Photocell connection
Photocells ensure that the leaves do not trap anyone when closing by stopping the door and opening it inmediately, if
any obstacle is detected in the leaves´closing lines. The door will remain in “open door” if the photocell detects any
person or obstacle.
- Connections:
- Photocell setup
The photocells that are installed have a test input to monitor and ensure there are working properly. Therefore, by
default, the input should be set up “with test” mode. Before every closing cycle the control board will check the
photocell to ensure it is working correctly.
Nevertheless, the operator is able work with photocells that do not have a test setting input. In that case photocells
should be set by digital selector “without test”.
To access the “Technical menu”: Press the following 3
buttons during a 1 second duration: Door open, door
close and winter.
, ,

18
Once inside menu, choose the following set up for photocells:
To activate photocell test:
- RAD 17 (Hotron HR 100CT)
Control board Sensor set up
Dip
Switch X
Dip Switch
Y
1
2
3
4
1
2
3
4
Off
X
X
X
Off
X
X
X
X
ON
X
ON
- RAD 12 ( Hotron SSR-3)
Control board Sensor set up
Dip Switch X
1
2
3
4
5
6
7
Off
X
X
X
X
X
X
ON
X
Technical menu
Setup
Basic functions
Advan. functions
Sensors
Movement param.
Sensors
Activ. Sensors
Photocells
Safety sensors
Test activation
Photocells
Internal
External
Interior
NC with test
NC without test
NO without test
NO with test
Technical menu
Setup
Basic functions
Advan. functions
Sensors
Movement param.
Sensors
Activ. Sensors
Photocells
Safety sensors
Test activation
Test activation
NC
NO
Dip Switch Y
1
2
3
4
5
6
Off
X
X
X
X
ON
X
X
Dip Switch
Z
1
2
3
4
5
6
Off
X
X
X
X
ON
X
X

19
21
1.- Radar Interior
2.- Radar Exterior
Activation sensors
Activation sensors issue the signal to open the door when it´s closed or closing.
Usually thay are installed in the centrer of the operator, one outside above lintel, and
the other inside on the cover of the operator.
- Connect internal sensor wires to the control board directly
- Connect the external sensor wires directly from the center of the operator or passing
them to the edge of the operator from the left hand side.
- View the following diagram to make the connections:
- Connections:
- Sensor set up
To access the “Technical menu”: Press following 3 buttons during 1 second : Door open, door close and winter.
, ,
Once inside menu, choose the following set up for sensors:
Technical menu
Setup
Basci functions
Advan. functions
Sensors
Movement param.
Sensors
Activ. Sensors
Photocell
Safety sensor
Test activation
Activ. Sensors
Internal
External
Internal
NO
NC