ESAB A2 PEK User manual

GB
Valid from program version 1.000460 949 074 GB 090529
A2, A6
PEK Control panel
Instruction manual

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TOCe
Rights reserved to alter specifications without notice.
1 INTRODUCTION 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Control panel 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 Keys and knobs 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 First step 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Choice of language 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2 Unit of measurements 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Display 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Symbols in the display 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 General information about settings 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.1 Setting of numerical values 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4.2 Setting with given alternatives 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 QUIT and ENTER 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 MENUS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 Main menu 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1 Configuration menu 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2 Tools menu 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3 Weld data setting menu 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.4 Measurements menu 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.5 Weld data memory menu 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.6 Fast mode menu 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 SUBMERGED ARC WELDING 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Settings for submerged arc welding with CA 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Settings for submerged arc welding with CW 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 GAS METAL ARC WELDING 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Settings for Gas Metal Arc Welding with CA 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Settings for gas metal arc welding with CW 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 GOUGING 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Settings for gouging with CA 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Settings for gouging with CW 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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TOCe
Rights reserved to alter specifications without notice.
6 FUNCTION EXPLANATIONS 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 CA, constant welding current 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 CW, constant wire feed 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3 Wire / electrode dimension 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 Arc voltage 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Wire feed speed 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Travel speed 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Welding direction 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Flux pre−flow 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 Gas pre−flow 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 Air pre−flow 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11 Start type 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12 Wire creep start 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.13 Start phases 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.14 Max Open Circuit Voltage (OCV) 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.15 Flux post−flow 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.16 Gas post−flow 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.17 Air post−flow 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.18 Crater filling 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.19 Burnback time 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.20 Stop phases 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.21 Dynamic regulation 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.22 Setting limits 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.23 Measure limits 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 MEMORY MANAGEMENT 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Control panel working method 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Store 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Recall 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Delete 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Copy 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Name 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7 Edit 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 CONFIGURATION MENU 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Code lock 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1 Lock code status 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2 Specify/edit lock code 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 General settings 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1 Fast mode soft keys 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2 Quality data log to file 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.3 Soft key configuration 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.4 Auto save mode 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Machine settings 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Product code 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Wire feed axis 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Travel axis 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.4 Outer axis 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.5 Tandem 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4 Cable length 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Maintenance 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Rights reserved to alter specifications without notice.
9 TOOLS 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1 Error log 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1 Delete error message 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2 Units 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.3 Description of fault management codes 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.2 Export/Import 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3 File manager 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.1 Delete a file/folder 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.2 Rename a file/folder 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.3 Create new folder 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.3.4 Copy and paste files 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.4 Setting limit editor 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5 Measure limits editor 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6 Production statistics 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7 Quality functions 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.7.1 Store quality data 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.8 Calendar 51. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.9 User accounts 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.10 Unit information 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MENU STRUCTURE 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRE DIMENSION 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1 INTRODUCTION
To benefit as much as possible from your welding equipment, we recommend that
you read this instruction manual.
For general information about operation, see the instruction manual for the control
unit, automatic welding machine, column and boom or power source.
The text presented in the display is available in the following languages:
English, Swedish, Finnish, Norwegian,Danish, German, French, Italian, Dutch,
Spanish, Portuguese, Hungarian, Polish, American, Czech, Chinese and Russian.
1.1 Control panel
1Menu
2Knob for moving cursor
(positioning knob)
3ENTER
4Green indicating lamp,
illuminates when the
function is active
5Welding start
6Welding stop
7Knob for setting the travel speed in
the measurements menu, in other
menus to increase or decrease the set values (settings knob)
8Manual travel motion
9Manual wire feed downwards
10 Knob for setting the arc voltage in the measurements menu, in other menus to
increase or decrease the set values (settings knob)
11 Fast motion
12 Manual travel motion
13 Knob for setting the welding current / wire feed speed in the measurements
menu, in other menus to increase or decrease the set values (settings knob)
14 Emergency stop
15 Manual wire feed upwards
GB

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16 Soft keys
17 Display
1.1.1 Keys and knobs
Menu
The Menu key always takes you back to the main menu in the relevant process:
SAW
PROCESS SAW
REGULATION TYPE CA
WIRE TYPE Fe SOLID
WIRE DIMENSION 3.0 mm
CONFIGURATION"
TOOLS"
SET MEASURE MEMORY
FAST
MODE
ENTER
Use the ENTER key to confirm a selection.
Soft keys
The five keys (S1 −S5) under the display have different functions. They are called
”soft” keys, i.e. they can have different functions depending on which menu you are
in. The current function for these keys can be seen from the text in the bottom row of
the display. When the function is active, this is indicated by the field with the text box
turning white.
Wire feed upwards
Key for reversing the wire without arc voltage, when replacing wire bobbin for
example. The wire is fed as long as the button is depressed.
Wire feed downwards
Key for feeding wire without arc voltage. The wire is fed as long as the button is
depressed.
Travel motion
Key for travel motion in the direction of welding where the symbol is indicated on the
weld equipment. To stop travel motion press , or .
The LED illuminates during travel motion.
GB

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Travel motion
Key for travel motion in the direction of welding where the symbol is indicated on the
weld equipment. To stop travel motion press , or .
The LED illuminates during travel motion.
Fast motion
Key for fast motion of wire feed or travel motion.
The LED illuminates during fast motion.
Welding start
Key for welding start.
Welding stop
Key for welding stop for all travel motions and all motors.
Positioning knob
The uppermost right−hand knob is called the positioning knob in the instruction
manual and is used to position the cursor.
Settings knob
The three knobs under the panel are called settings knobs in the instruction manual
and are used to change the set values in the panel.
1.2 First step
1.2.1 Choice of language
This menu appears when the machine is first started:
SAW: CA
A 450 Amp
V 30.0 Volt
50 cm/min
|
|
|
|
|
|
NONE NONE
GAS /
FLUX NONE
2ND
FUNCT
The control panel is set to English on delivery. To select your language, proceed as
follows:
GB

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Press Menu to access the main menu.
Position the cursor
using the positioning
knob on the CON-
FIGURATION row.
SAW
PROCESS SAW
REGULATION TYPE CA
WIRE TYPE Fe SOLID
WIRE DIMENSION 3.0 mm
CONFIGURATION"
TOOLS"
SET MEASURE MEMORY
FAST
MODE
Press ENTER to confirm the selection.
Position the cursor on
the LANGUAGE row.
Press ENTER to bring
up a list of the lan-
guages that are avail-
able in the control
panel.
CONFIGURATION
LANGUAGE ENGLISH
CODE LOCK
GENERAL CONFIGURATION"
MACHINE CONFIGURATION"
CABLE LENGTHS"
MAINTENANCE"
QUIT
Position the cursor on the row for your language and
press ENTER.
NORSK
POLSKI
PORTUGUES
SUOMI
SVENSKA
CHINESE
|
|
|
1.2.2 Unit of measurements
The control panel is set to metric measurement on delivery. To select another
mesurement, proceed as follows:
GB

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Press Menu to access the main menu.
Position the cursor
using the positioning
knob on the CON-
FIGURATION row.
SAW
PROCESS SAW
REGULATION TYPE CA
WIRE TYPE Fe SOLID
WIRE DIMENSION 3.0 mm
CONFIGURATION"
TOOLS"
SET MEASURE MEMORY
FAST
MODE
Press ENTER to confirm the selection.
Position the cursor on
the GENERAL CON-
FIGURATION row.
CONFIGURATION
LANGUAGE ENGLISH
CODE LOCK
GENERAL CONFIGURATION"
MACHINE CONFIGURATION"
CABLE LENGTHS"
MAINTENANCE"
QUIT
Press ENTER to confirm the selection.
Position the cursor on
the UNIT OF LENGTH
row. Press ENTER to
bring up a list of the
mesurements that are
available in the control
panel.
GENERAL CONFIGURATION
FAST MODE SOFT BUTTONS 1
QUALITY DATA LOG TO FILE ON
SOFT KEYS SETUP"
AUTO SAVE MODE OFF
UNIT OF LENGTH METRIC
QUIT
Position the cursor on the row for correct mesurement and press
ENTER.
METRIC
INCH.
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1.3 Display
SAW
PROCESS SAW
REGULATION TYPE CW
WIRE TYPE Fe SOLID
WIRE DIMENSION 0.8 mm
CONFIGURATION"
TOOLS"
SET MEASURE MEMORY
FAST
MODE
Cursor
The control panel’s cursor is presented as a black field around the text, with the
selected text turning white. The cursor is displayed in the instruction manual with
bold text.
Text boxes
At the bottom of the display are five boxes containing text that describes the current
function of the five soft keys below the display.
1.3.1 Symbols in the display
AThe selected weld data set
BWelding direction
CA fault has occurred. See chapter
15
DRecalled memory position number
EScroll bar. Further information can
be found in this menu
Arrows
Where there is more information behind a row, this is indicated with a black arrow "
behind the text.
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1.4 General information about settings
There are three types of setting:
SSetting of numerical values
SSetting of given alternatives
SSetting of ON/OFF mode
1.4.1 Setting of numerical values
The settings knobs are used to increase or decrease the set values when setting
numerical values. In the measurements menu, the knobs for welding current / wire
feed speed, arc voltage or travel motion are used.
1.4.2 Setting with given alternatives
Some settings are made by selecting an option from a list.
This is an example of the list:
SAW
GMAW
GOUGING
The cursor is positioned on the row for SAW. By pressing ENTER in this position, the
SAW option is selected. If you want to choose another option instead, position the
cursor on the correct row by scrolling up or down using the positioning knob. Then
press ENTER. If you want to exit the list without making a selection, press QUIT.
1.5 QUIT and ENTER
The “soft” key farthest to the right is used primarily for QUIT, although it is
occasionally used for other functions.
SQUIT returns you to the previous menu or image.
SPressing ENTER entails the execution of a selected choice in a menu or a list.
The key is called ENTER in this manual.
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2 MENUS
The control panel uses several different menus:
SMain menu
SConfiguration menu
STools menu
SWeld data setting menu
SMeasurements menu
SWeld data memory menu
SFast mode menu
The menu trees are displayed on page 54 and onwards. During start−up, a start−up
screen containing information about the current program version is displayed briefly.
Start−up screen
2.1 Main menu
In the MAIN MENU,
you can change weld-
ing process, wire type,
control method, wire di-
mension etc.
You can access other
sub menus from this
menu.
SAW
PROCESS SAW
REGULATION TYPE CA
WIRE TYPE Fe SOLID
WIRE DIMENSION 0.8 mm
CONFIGURATION"
TOOLS"
SET MEASURE MEMORY
FAST
MODE
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2.1.1 Configuration menu
Main menu Configuration
In the CONFIGUR-
ATION menu it is
possible to change
language, change
password, make
general settings, make
machine adjustments
etc.
CONFIGURATION
LANGUAGE ENGLISH
CODE LOCK
GENERAL CONFIGURATION"
MACHINE CONFIGURATION"
CABLE LENGTHS"
MAINTENANCE"
QUIT
2.1.2 Tools menu
Main menu Tools
In the TOOLS menu
you can transfer files,
view quality and
production statistics,
error logs, etc.
TOOLS
ERROR LOG"
EXPORT / IMPORT"
FILE MANAGER"
SETTING LIMIT EDITOR"
MEASURE LIMIT EDITOR"
PRODUCTION STATISTICS"
QUALITY FUNCTIONS"
CALENDAR"
USER ACCOUNTS"
UNIT INFORMATION"
QUIT
2.1.3 Weld data setting menu
Main menu 
In the weld data setting
menu, SET, it is
possible to change
different welding
parameters. The menu
has different appear-
ances depending on
which welding process
is selected.
SAW WELD DATA SETTING
VOLTAGE 20.5 V
CURRENT 395 A
TRAVEL SPEED 0 cm/min
DIRECTION J
START DATA"
STOP DATA"
DYNAMIC REGULATION AUTO
SETTING LIMITS"
MEASURE LIMITS"
QUIT
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2.1.4 Measurements menu
Main menu 
In MEASURE, you can view measured values for various welding parameters while
welding is in progress.
A 450 AMP
Measured welding
current
30.0 Volt
Measured arc voltage
50 cm/min
Measured travel speed
SAW: CA
A 450 Amp
V 30.0 Volt
50 cm/min
|
|
|
|
|
|
NONE NONE
GAS /
FLUX NONE
2ND
FUNCT
300 cm/min
Measured wire feed
speed
30 kJ/cm
Indicates energy per
unit length, which is
obtained using the
values selected for
welding current, arc
voltage and travel
speed
SAW: CA
50 cm/min
300 cm/min
30.0 kJ/cm
|
|
|
|
|
|
NONE NONE
GAS /
FLUX NONE
2ND
FUNCT
The measured values remain in the display even after welding has been completed.
You can move to different menus without losing the measurement values.
The settings knobs can be used to change the welding parameters in the
measurement display.
If the set value is changed when welding is not in progress, the measurement value
changes to zero.
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In the measurement display one can also see the set values if the soft key SET
VALUES is activated. For activating see chapter ”Setting soft keys“ 8.2.3 .
300 cm/min
Set wire feed speed
20.0 Volt
Set arc voltage
30 cm/min
Set travel speed
SAW: CA
300 cm/min
V 20.0 Volt
30 cm/min
|
|
|
|
|
|
NONE NONE
SET
VALUES NONE
2ND
FUNCT
2.1.5 Weld data memory menu
Main menu 
In the WELD DATA
MEMORY menu you
can store, recall, delete
and copy various set
weld data. The weld
data sets can be stored
in 255 different memory
positions.
WELD DATA MEMORY
1 −
2 −
3 −
4 −
5 −
6 −
7 −
STORE
2ND
FUNCT QUIT
For further information, see the chapter 7 “Memory management”.
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2.1.6 Fast mode menu
Main menu 
In the FAST MODE
menu, you can “link”
soft keys to weld data
memory positions.
These settings are
carried out in the
Configuration menu.
The number of the
selected memory
position is displayed in
the top right corner.
A 450 Amp
V 30.0 Volt
50 cm/min
WELD
DATA 1
WELD
DATA 2
WELD
DATA 3
WELD
DATA 4
2ND
FUNCT
For further information, see the chapter 8.2.1 “Fast mode soft keys”.
3 SUBMERGED ARC WELDING
Main menu Process
During Submerged Arc Welding (SAW), an arc melts a continuously supplied wire.
The weld pool is protected by flux.
When the submerged arc welding process is selected, you can choose between two
control methods by marking REGULATION TYPE using the positioning knob and
pressing ENTER. Choose between constant welding current CA or constant wire
feed CW, see explanation in chapter 6.1 and 6.2.
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3.1 Settings for submerged arc welding with CA
Settings Setting range In steps of Value after
resetting
Arc voltage* 14 −50 V 0.1 V (1V) 30 V
Welding current* 0 −3200 A 1 A 400 A
Travel speed* 0 −200 cm/min 1 cm/min 50 cm/min
Welding direction Y−J−J
Start data
Flux pre−flow 0 −99.0 s 0.1 s 0 s
Start type Direct or Scrape −Direct
Wire creep start Auto or Set speed −Auto
Wire creep start speed 0 −1000 cm/min 1 cm/min 20 cm/min
Start phases OFF or ON −OFF
Open−circuit voltage OFF or ON −OFF
Maximum open−circuit voltage 5 −60 V 0.1 V 50 V
Stop data
Flux post−flow 0 −99.0 s 0.1 s 0 s
Crater filling OFF or ON −OFF
Crater filling time 0 −10 s 0.01 s 1 s
Burnback time 0 −10 s 0.01 s 1 s
Stop phases OFF or ON −OFF
Dynamic regulation OFF or ON −ON
Setting limits − − −
Measure limits − − −
*) The setting range is dependent on the product used.
3.2 Settings for submerged arc welding with CW
Settings Setting range In steps of Value after
resetting
Arc voltage* 14 −50 V 0.1 V (1V) 30.0 V
Wire feed speed* 0 −2500 cm/min 1 cm/min 300 cm/min
Travel speed* 0 −200 cm/min 1 cm/min 50 cm/min
Welding direction Y−J−J
Start data
Flux pre−flow 0 −99.0 s 0.1 s 0 s
Start type Direct or Scrape −Direct
Wire creep start Auto or Set speed −Auto
Wire creep start speed 0 −1000 cm/min 1 cm/min 20 cm/min
Start phases OFF or ON −OFF
Open−circuit voltage OFF or ON −OFF
Maximum open−circuit voltage 5 −60 V 0.1 V 50 V
Stop data
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Settings Value after
resetting
In steps ofSetting range
Flux post−flow 0 −99.0 s 0.1 s 0 s
Crater filling OFF or ON −OFF
Crater filling time 0 −10 s 0.01 s 1 s
Burnback time 0 −10 s 0.01 s 0.10 s
Stop phases OFF or ON −OFF
Dynamic regulation OFF or ON −ON
Setting limits − − −
Measure limits − − −
*) The setting range is dependent on the product used.
4 GAS METAL ARC WELDING
Main menu Process
During Gas Metal Arc Welding (GMAW), an arc melts a continuously supplied wire.
The weld pool is protected by shielding gas.
When the Gas Metal Arc Welding (GMAW) process is selected, you can choose
between two control methods by marking REGULATION TYPE using the positioning
knob and pressing ENTER. Choose between constant welding current CA or
constant wire feed CW, see explanation in chapter 6.1 and 6.2.
4.1 Settings for Gas Metal Arc Welding with CA
Settings Setting range In steps of Value after
resetting
Arc voltage* 14 −50 V 0.1 V (1V) 30 V
Welding current* 0 −3200 A 1 A 400 A
Travel speed* 0 −200 cm/min 1 cm/min 50 cm/min
Welding direction Y−J−J
Start data
Gas pre−flow 0 −99.0 s 0.1 s 2.0 s
Start type Direct or Scrape −Direct
Wire creep start Auto or Set speed −Auto
Wire creep start speed 0 −1000 cm/min 1 cm/min 20 cm/min
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Settings Value after
resetting
In steps ofSetting range
Start phases OFF or ON −OFF
Open−circuit voltage OFF or ON −OFF
Maximum open−circuit voltage 5 −60 V 0.1 V 50 V
Stop data
Gas post−flow 0 −99.0 s 0.1 s 2.0 s
Crater filling OFF or ON −OFF
Crater filling time 0 −10 s 0.01 s 1 s
Burnback time 0 −10 s 0.01 s 1 s
Stop phases OFF or ON −OFF
Dynamic regulation OFF or ON −ON
Setting limits − − −
Measure limits − − −
*) The setting range is dependent on the product used.
4.2 Settings for gas metal arc welding with CW
Settings Setting range In steps of Value after
resetting
Arc voltage* 14 −50 V 0.1 V (1V) 30.0 V
Wire feed speed* 0 −2500 cm/min 1 cm/min 300 cm/min
Travel speed* 0 −200 cm/min 1 cm/min 50 cm/min
Welding direction Y−J−J
Start data
Gas pre−flow 0 −99.0 s 0.1 s 2.0 s
Start type Direct or Scrape −Direct
Wire creep start Auto or Set speed −Auto
Wire creep start speed 0 −1000 cm/min 1 cm/min 20 cm/min
Start phases OFF or ON −OFF
Open−circuit voltage OFF or ON −OFF
Maximum open−circuit voltage 5 −60 V 0.1 V 50 V
Stop data
Gas post−flow 0 −99.0 s 0.1 s 2.0 s
Crater filling OFF or ON −OFF
Crater filling time 0 −10 s 0.01 s 1 s
Burnback time 0 −10 s 0.01 s 1 s
Stop phases OFF or ON −OFF
Dynamic regulation OFF or ON −ON
Setting limits − − −
Measure limits − − −
*) The setting range is dependent on the product used.
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5 GOUGING
Main menu Process
With arc air gouging, a special electrode comprising a carbon rod with a copper
casing is used.
An arc is formed between the carbon rod and the work piece, which melts the
material. Air is supplied so that the melted material is blown away.
When the GOUGING process is selected, you can choose between two control
methods by marking REGULATION TYPE using the positioning knob and pressing
ENTER. Choose between constant welding current CA or constant wire feed CW,
see explanation in chapter 6.1 and 6.2.
5.1 Settings for gouging with CA
Settings Setting range In steps of Value after
resetting
Arc voltage* 14 −50 V 0.1 V (1V) 30 V
Welding current* 0 −3200 A 1 A 400 A
Travel speed* 0 −200 cm/min 1 cm/min 40 cm/min
Welding direction Y−J−J
Start data
Air pre−flow 0 −99.0 s 0.1 s 0 s
Start type Direct or Scrape −Direct
Wire creep start Auto or Set speed −Auto
Wire creep start speed 0 −1000 cm/min 1 cm/min 20 cm/min
Start phases OFF or ON −OFF
Open−circuit voltage OFF or ON −OFF
Maximum open−circuit voltage 5 −60 V 0.1 V 50 V
Stop data
Air post−flow 0 −99.0 s 0.1 s 0 s
Crater filling OFF or ON −OFF
Crater filling time 0 −10 s 0.01 s 1 s
Burnback time 0 −10 s 0.01 s 1 s
Stop phases OFF or ON −OFF
Dynamic regulation OFF or ON −ON
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