ETAS ES590 User manual

ES590
ETK, CAN and K-Line Module
User’s Guide

ES590 ETK, CAN and K-Line Module2
Copyright
The data in this document may not be altered or amended without special
notification from ETAS GmbH. ETAS GmbH undertakes no further obligation
in relation to this document. The software described in it can only be used if
the customer is in possession of a general license agreement or single license.
Using and copying is only allowed in concurrence with the specifications stip-
ulated in the contract.
Under no circumstances may any part of this document be copied, repro-
duced, transmitted, stored in a retrieval system or translated into another lan-
guage without the express written permission of ETAS GmbH.
© Copyright 2007 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
Document AM869101 R1.0.3 EN TTN F 00K 103 651

Contents 3
Contents
1Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 System Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.1 Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.2 Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.1.3 Calibration System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.2 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.1 Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2 Typographic Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Further Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1 Delivery Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2 Description of the Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.2.1 LEDs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2.2 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.3 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Cabling and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.1 ETK Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Contents4
3.1.2 CAN Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1.3 K-Line. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.4 SMB Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1.5 Host Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.1 Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2.2 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.1 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.2 PC Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.3 ETK Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3.4 CAN Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.5 K-Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.3.6 Analog Output (Programming of the Flash EPROM in the ECU) 19
3.3.7 SMB Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.4 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4Cables and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 Ethernet Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1.1 Connecting Cable to the PC . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1.2 Connecting Cable to the ES600.1. . . . . . . . . . . . . . . . . . . . . . . 22
4.2 ETK Interface Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3 CAN Interface Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.1 Cable K106 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.3.2 Cable K107 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3.3 Cable CBAC150-2m5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.4 K-Line Interface Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.1 Cable K96 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.2 Cable K78 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
4.4.3 Cable Adapter KA45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.4.4 Cable Adapter K72. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.4.5 Cable CBACK100-1m5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5 SMB Interface Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.6 Power Supply Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1 ES590.1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.2 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Introduction 5
1 Introduction
The ES590 ETK, CAN and K-Line Module is a powerful calibration device which
can be used universally for ECU calibration. The 10/100 MBit Ethernet inter-
face to the host PC makes high data transfer rates possible between the ECU
on the one hand and the calibration software on the other.
Fig. 1-1 ES590 Module
One K-Line and two CAN interfaces are available in addition to the ETK inter-
face for the connection to the ECU. The CAN interface can be used for mea-
suring devices such as IPETRONIK modules. Additional measuring devices, such
ETK CAN1 CAN2 K-Line
ER
TX
ON
ES590.1
CAN
ETK
CAN
K-Line
ECU with
emulator probe (ETK)
0248325

Introduction6
as ThermoScan, AD-Scan or Lambda Meter, can be connected using the serial
measuring bus. This means the ES590 can be used for a wide range of measur-
ing and calibration tasks.
Fig. 1-2 ES590 Module Rear View
All ETK interfaces are supported up to the fast 100 MBit transfer in block mode
in which you can work with up to 16 acquisition rates. Depending on the num-
ber of rates used, a large number of variables can be integrated in the
extended address space, which means very complex tasks can be processed.
A fast data acquisition controller and the 16 MB data memory, which is man-
aged dynamically, ensure the real-time capable support of these tasks.
Calibration can take place on the K-Line using KWP2000 and MCMess; the
CAN interface supports the protocols CCP and Keyword-on-CAN in addition to
CAN Monitoring.
HOST
ON AUTO
SERIAL
CBP 120-2
CBE 100
6-32V
serial interface

Introduction 7
The ES590 ETK, CAN and K-Line Module, together with the INCA software
(INCA 4 line: version V4.0.5 and higher, INCA 5 line: V5.1 and higher) is a
powerful, versatile solution for ECU calibration. It can be combined with mod-
ules of the ES6xx range and with SMB modules and devices of the ES1000
range.
The ES590 is also already prepared for integration into the fast Ethernet topol-
ogy which is available with the ES600.
All cable connections of the ES590 are suitable for use in vehicles. The power
supply in the range of 6…32 V and the temperature range of -40…+70° C at
which it works are perfectly suited for use in the vehicle.
1.1 System Requirements
This section tells you which hardware and software are needed to operate your
ES590.
1.1.1 Hardware
The ES590 requires a power supply of 6 to 32 V DC. For complete technical
data of the ES590, refer to Section "Technical Data" on page 15.
The connection to the host PC requires a free Ethernet interface with an RJ-45
socket.
1.1.2 Software
The ES590 is used in conjunction with the INCA software version V4.0.5 and
higher (INCA 4 line) or V5.1 and higher (INCA 5 line). Running the ES590 with
earlier INCA versions is not possible.
For information on the configuration of the ES590, refer to the INCA Online
Help.
1.1.3 Calibration System
Adaptations have to be made to both the ASAM-2MC file and the ECU pro-
gram used to use the fast ETK interfaces (block mode with 8/100 MBit). For
more detailed information and a specification of the DAMC4 interface, please
do not hesitate to contact ETAS.
note
Carefully check the software version numbers and cable names. Wrong software
versions and cables could impair the proper functioning of your ES590 or dam-
age the ES590 and the connected devices.

Introduction8
1.2 About This Manual
This manual describes the ES590 ETK, CAN and K-Line Module and its use as
a calibration device.
1.2.1 Structure
The "Operation" chapter contains a description of the ES590 module, a
description of the control and measuring interfaces as well as instructions on
how to use it.
The "Technical Data" chapter contains a description of the corresponding pin
assignment and the technical data of the ES590.
The "Cables and Accessories" chapter and the "Ordering Information" chap-
ter contain an overview of the accessories and cables available for the ES590.
The final Chapter “ETAS Contacts” gives you information on ETAS’
international sales and service locations.
1.2.2 Typographic Conventions
The following typographic conventions are used in this manual: boldface is
used in the text to indicate what is written on the device; very important points
are shown in italics.
1.3 Further Information
If you need a description of the ETK interface, please contact ETAS.
Information on configuring your ES590 with INCA can be found in INCA
Online Help.
Using the ES590 with devices of the ES6xx series is described in the ES600
Module User’s Guide. The information given there applies to the ES590, too.

Operation 9
2 Operation
Congratulations! You are the proud owner of an ES590 ETK, CAN and K-Line
Module. We hope you will enjoy working with this device. This chapter tells
you all about getting started with your ES590 module.
Make sure your device was delivered with all its component parts before you
start using it.
2.1 Delivery Scope
The following belong to the delivery scope of the ES590 ETK, CAN and K-Line
Module:
• the ES590 unit
• an onboard power supply cable CBP 120-2, 2 m long
• an Ethernet cable CBE 100-3, 3 m long
• User’s Guides in both German and English
If necessary, you can order further connection cables for the connection to the
ECU as well as various extension cables from ETAS. For more details, please
refer to the section "Accessories" on page 29 of this manual or consult the
ETAS Product Catalog.
2.2 Description of the Device
The cable connections for the ECU interface of the ES590 are on the front of
the device. In addition to the ETK interface, there are also two CAN interfaces
and an interface for the K-Line. The LEDs indicating power supply, data trans-
fer and error operation are also on the front of the device.
Fig. 2-1 The Front of the ES590
ETK
ER
TX
ON
ES590.1
CAN1 CAN2 K-Line
0248325

Operation10
The interfaces for the power supply, the serial measuring bus and the host PC
are on the back of the device. Between these interfaces there is the switch for
the power supply (ON/AUTO switch).
Fig. 2-2 The Back of the ES590
2.2.1 LEDs
The green LED (ON) lights up when the device is switched on. It flashes when
the device’s automatic activation/deactivation is activated and the device is in
wait mode (switch in AUTO position and PC not available).
The yellow LED (TX)indicates that data is being transferred to the PC.
In case of an error, the red LED (ER) lights up permanently. This can happen,
for example, when a firmware update of the device failed. Switch off the
device, switch it on again, and repeat the firmare update. If the error display
ER still lights up, send the device back to ETAS Customer Service to be checked
immediately.
2.2.2 Interfaces
This chapter tells you about which procedures and protocols the individual
interfaces of the ES590 module support and where adaptations are necessary
(if applicable) to use these interfaces.
ETK
The ETK interface of the ES590 supports ECU calibration via the emulator test
probe (ETK). The type of ETK connected is detected automatically.
The ES590 not only supports the standard mode with single transfer for cali-
bration with the ETK, which was already implemented in its predecessor the
MAC2, but also data transfer in block mode which represents a performance
boost in comparison to single mode.
The ES590 module usually works in block mode; single mode is still supported
for compatibility reasons. This change to block mode means a considerable
increase in performance in the entire calibration system for which no adapta-
tions to the software are necessary.
6-32V
ON AUTO
SERIAL
HOST