Etnyre Black-Topper SHOOTER Series User manual

Black-Topper ®
SHOOTER Series with Computer Controls
Asphalt Distributor
Updated June 29, 2021
M-421-03
Starting with Serial Number M-4500
Supersedes Manual M-421-99

1
M-421-03
Updated June 29, 2021
Black-Topper Shooter Series
ASPHALT DISTRIBUTOR PARTS MANUAL
Supersedes Manual M-421-99
HOW TO ORDER PARTS
To assure prompt delivery when ordering parts, please furnish the following information: 1)
Complete name and address of consignee. 2) Method of shipment preferred. 3) Is shipment
to be prepaid or collect? 4) Serial numbers of units to which parts apply. 5) Complete part
numbers and descriptions. 6) Any special instructions.
Specify unit serial number when ordering parts!
WARRANTY
E. D. Etnyre & Co. warrants to the original Purchaser, its new product to be free from defects in
material and workmanship for a period of twelve (12) months after date of delivery to original
Purchaser. The obligation of the Company is limited to repairing or replacing any defective part
returned to the Company and will not be responsible for consequential damages or any further loss
by reason of such defect.
The company excludes all implied warranties of merchantability and tness for a particular
purpose. There are no warranties, express or implied, which extend beyond the description of
the goods contained in this contract.
This warranty does not obligate the Company to bear the cost of machine transportation in connection
with the replacement or repair of defective parts, nor does it guarantee repair or replacement of any
parts on which unauthorized repairs or alterations have been made or for components not manufac-
tured by the Company except to the extent of the warranty given by the original Manufacturer.
This warranty does not apply to:
(1) Normal start-up services, normal maintenance services or adjustments usually performed
by the selling dealer, factory service representative or customer personnel.
(2) Any product manufactured by E. D. Etnyre & Co. purchased or subjected to rental use.
(3) Any product or part thereof which shows improper operation, improper maintenance, abuse,
  neglect,damageormodicationaftershipmentfromfactory.
(4) Any product or part thereof damaged or lost in shipment. Inspection for damage should be
made before acceptance or signing any delivery documents releasing responsibility of the
delivering carrier.
This warranty and foregoing obligations are in lieu of all other obligations and liabilities including
negligence and all warranties of merchantability or otherwise, express or implied in fact or by law.
E. D. ETNYRE & CO., Oregon, Illinois 61061-9778
1333 South Daysville Road Phone: [phone] Fax: [phone]
www.etnyre.com [email protected]

2
WARNING
WARNING
Fluoroelastomer handling
Some “O” rings and seals used in this vehicle
are made from uoroelastomers. When used
under design conditions, uoroelastomers do
not require special handling. However, when
uoroelastomers are heated to temperatures
beyond their design temperature (around 600
degrees Fahrenheit), decomposition may
occur with the formation of hydrouoric acid.
Hydrouoric acid can be extremely corrosive to
human tissue if not handled properly.
A degraded seal may appear as a charred or
black sticky mass. Do not touch either the seal
or the surrounding equipment without wearing
neoprene or PVC gloves if degradation is
suspected. Wash parts and equipment with
10% lime water (calcium hydroxide solution) to
neutralize any hydrouoric acid.
If contact with the skin occurs, wash the
affected areas immediately with water. Then
rub a 2.5 calcium gluconate gel into the skin
until there is no further irritation, while seeking
prompt medical attention.
Note to physicians: For advice or treatment of
HF Burns, call the DuPont Medical Emergency
Number 1-800-441-3637.
Please note this warning and remember -
Always start and operate the engine in a well-
ventilated area;
If in an enclosed area, vent the exhaust to the
outside;
Do not modify or tamper with the exhaust
system.
WARNING: This product can expose you to
chemicals including Lead, which is known to
the State of California to cause cancer, birth
defects or other reproductive harm. For more
information, go to: www.P65Warnings.ca.gov
6322159
Safety Precautions,
Hazard Seriousness Level
Youwillndsafetyinformationboxesthroughout
this manual. These boxes contain information alerting
you to situations or actions to avoid.
Signal Words (DANGER, WARNING and
CAUTION) are used to identify levels of hazard
seriousness. Their selection is based on the likely
consequence of human interaction with a hazard.
Denitionsofhazardlevelsareasfollows.
- - Immediate hazards which
will result in severe personal injury or death.
- Hazards or unsafe practices
which could result in severe personal injury or
death.
-Hazards or unsafe prac-
tices which could result in minor personal injury
or product or property damage.
Do not use this machine for any operation
which is not described in this manual.
If you have any questions about operation
of this machine, contact the Etnyre Service
Department at 1-800-995-2116 or
1-815-732-2116.
Operations that are not approved could
cause serious injury or death.
DANGER
WARNING
CAUTION
Before breaking the seal on all hydraulic
ttings, plugs, ll caps, etc. be sure to
clean around the connection. Failure to
do so may cause contaminants to enter
the hydraulic system causing damage to
pumps, motors, etc.
CAUTION

3
Table Of Contents
HOW TO ORDER PARTS ............................................ 1
WARRANTY ................................................................. 1
Safety Precautions, ...................................................... 2
Hazard Seriousness Level............................................ 2
GENERAL
Reporting Safety Defects.............................................. 4
DECALS & ID
Warning And Instruction Plates .................................... 5
CONTROLS
Control Panel And Stand .............................................. 6
Control Panel Assembly - Rear .................................... 7
Radar Speed Sensor Installation.................................. 8
CIRCULATION SYSTEM
Strainer Box Assembly - Thru S/N M4800.................. 10
Strainer Box Assembly - S/N M4801 & Up ................. 12
4 Way Valve with Relief .............................................. 14
4 Way Valve with Relief, Air Operated........................ 16
Pump Assembly - 200MU ........................................... 18
Pump Assembly - 400MU ........................................... 19
HYDRAULIC
Hydrostatic Drive System - PTO Driven - 42 Series... 20
4 Station Manifold Assembly ...................................... 22
Schematic - 6602356 Hydraulic Manifold Block ......... 23
Hydrostatic Drive System - Crankshaft Driven -
42 Series Pump............... 24
Drive Line - PTO to Hydraulic Pump - 42 Series........ 25
Drive Line - PTO To Hydraulic Pump - GMC Trucks .... 26
SPRAY SYSTEM
Spray Bar Nozzle Chart.............................................. 27
Spray Bar Assembly - 12 Ft. - Gang On/Off -
8 Ft. Center Section................ 28
Spray Bar - 8 Ft. - 1 Foot Controls ............................. 30
Hydraulic Raise & Shift - Thru S/N M4635 ................. 32
Hyd Raise & Shift - S/N M4636 & Up ......................... 33
Coaxial Hose - Spray Bar Feed.................................. 34
Bar Latch - Manual ..................................................... 35
Spray Bar Wing Raise - Manual ................................. 36
Spray Bar Wing Raise - Hydraulic.............................. 37
Handspray .................................................................. 38
Power Washdown and Self Flushing System............. 39
Fuel Tank kAssembly and Self Flushing Line............. 40
AIR SYSTEM
Air Supply - Gang On/Off............................................ 41
Air Supply - 1 Foot Controls ....................................... 42
BURNER SYSTEM
Fuel Oil Burner Installation ......................................... 44
Relay and Fuse - Fuel Oil Burner............................... 45
LPG Burners............................................................... 46
LPG Burners with Outre............................................ 47
Thermocontrol - 12 Volt Etnyre LPG Burners ............. 48
Thermocontrol - 12 Volt Etnyre LPG Burners ............. 49
LPG Tank.................................................................... 50
LPG Portable Burner - Tank System .......................... 51
Exhaust Stacks........................................................... 52
TANK
Manhole & Strainers................................................... 53
Tank Gauge Assembly................................................ 54
Ladder ........................................................................ 55
Sample Valve - Thermometers - Temperature Probe .... 56
WHEEL COVERS
Fender Assemblies..................................................... 57
ACCESSORIES
Tool Boxes.................................................................. 58
Bar Box Assemblies.................................................... 59
Miscellaneous Attachments and Tools........................ 60
Tank Mounting ............................................................ 61
Pintle Hook ................................................................. 62
Identication and Clearance Lights ............................ 63
Bumper Assemblies.................................................... 64
ELECTRICAL
Wiring Diagram - Lighting........................................... 66
Wiring Diagram - Radar and Pump Tachometer......... 67
Wiring Diagram - S2X - 1' Control - 16' - Control Box .... 68
Wiring Diagram - S2X - 1' Control - 16' - Rear Box .... 70
Wiring Diagram - S2X - Gang Bar - Control Box ........ 72
Wiring Diagram - S2X - Gang Bar - Rear Control....... 74
Wiring Diagram - Fuel Oil Burners.............................. 76
Wiring Schematic - Fuel Oil Burners .......................... 77
NUMERICAL INDEX .................................................. 78

4
GENERAL
Reporting Safety Defects
If you believe that your vehicle has a defect which
could cause a crash, injury, or death, you should im-
mediatelyinformtheNationalHighwayTrafcSafety
Administration (NHTSA) in addition to notifying E.D.
Etnyre & Co.
If NHTSA receives similar complaints, it may open
aninvestigation.Ifitndsasafetydefectexistsina
group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer, or
E.D. Etnyre & Co.
To contact NHTSA, you may call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-0123 in
the Washington, D.C. area). Or, you may write to: U.S.
Department of Transportation, Washington, D.C. 20696.
You may also obtain other information about motor
vehicle safety from the Auto Safety Hotline.
E.D. Etnyre & Co., Oregon, Illinois 61061, Phone
Area Code 815/732-2116, Cable Address “EDECO”.
CALIFORNIA
This manual covers standard features and options.
If your unit incorporates custom features, some of the
information contained in this manual may not apply. If
you have any questions regarding this manual or your
unit, contact your dealer or the E. D. Etnyre Service
Department at 1-800-995-2116.
WARNING
Fluoroelastomer handling
Some “O” rings and seals used in this vehicle
are made from uoroelastomers. When used
under design conditions, uoroelastomers do
not require special handling. However, when
uoroelastomers are heated to temperatures
beyond their design temperature (around 600
degrees Fahrenheit), decomposition may
occur with the formation of hydrouoric acid.
Hydrouoric acid can be extremely corrosive to
human tissue if not handled properly.
A degraded seal may appear as a charred or
black sticky mass. Do not touch either the seal
or the surrounding equipment without wearing
neoprene or PVC gloves if degradation is
suspected. Wash parts and equipment with
10% lime water (calcium hydroxide solution) to
neutralize any hydrouoric acid.
If contact with the skin occurs, wash the
affected areas immediately with water. Then
rub a 2.5 calcium gluconate gel into the skin
until there is no further irritation, while seeking
prompt medical attention.
Note to physicians: For advice or treatment of
HF Burns, call the DuPont Medical Emergency
Number 1-800-441-3637.
Model
Tank Capacity U. S. Gallons
Serial No.
E. D. ETNYRE & CO., Oregon, Ill., U.S.A.
Manufactured under one or more of the following U.S. patents
2,505,390; 2,571,850; 2,599,704; 3,198,548.
SHOOTRM4504
2000
Serial Number Plate Location
The Serial Number Plate is a brass plate located on
the left side of the vehicle toolbox. Generally, the serial
number has a letter prefix followed by four numbers.
The unit serial number is also stamped on the left front
tank mounting leg.
Please note this warning and remember -
Always start and operate the engine in a well-
ventilated area;
If in an enclosed area, vent the exhaust to the
outside;
Do not modify or tamper with the exhaust
system.
WARNING: This product can expose you to
chemicals including Lead, which is known to
the State of California to cause cancer, birth
defects or other reproductive harm. For more
information, go to: www.P65Warnings.ca.gov
6322159

5
Specify Unit Serial No., Part No., & Part Description
DECALS & ID
Warning And Instruction Plates
(Manhole)
(Diesel fuel tank
right side of unit)
1
2
3
4
5
6
6, 11
6
7
8
9
10
24
25
12 - Rivet, Not Shown
13
14
15
16
17
18
18
19
20
21
22
23
For operator safety and possible
liability protection, all Safety and Instruction
Plates should remain in place and be legible.
Should a plate be removed, lost, or become illegible,
reorder and replace it immediately.
If plates become difficult to read because of material
coating the surface, clean with solvent.
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
1 3390683 1 Plate-Caution, Shields In Place
2 3390681 1 Plate-Caution, Remain Clear
3 3390682 2 Plate-Caution. Before Starting
4 3390686 1 Plate-Warning. Burner, General
5 3390679 1 Plate-Warning, Manhole
6 3390684 2 Plate-Caution, Hot Surface
7 3390191 2 Decal-Oval, Etnyre
8 3390540 1 Plate-Directions, LPG Burner
3390670 1 Plate-Directions, Ele. Fuel Oil Burner
9 3390680 1 Plate-Warning, Fill Cap
10 3390685 1 Plate-Warning, Safety, General
11 3390592 1 Bracket Asm-Caution, Hot Surface
12 6100139 AR Pop Rivet, 0.12 (for mounting plates)
13 3390678 2 Plate-Warning, Read Manuals
14 6320272 AR Placard System (Optional)
15 3390636 1 Plate-Warning, Flues Covered
16 3390637 1 Plate-Warning. Asphalt Grades
17 3390655 1 Plate-Name, Distributor, Brass
18 3390591 1 Tag-Caution, Handspray Hose
19 3390659 1 Decal-Warning, GVWR
20 3390669 1 Decal-Handspray Operation
21 3390531 1 Plate-Warning, Sample Valve
22 3360180 1 Decal-Fill With Diesel Fuel Only
23 3390605 1 Decal-Fill With Hydraulic Oil Only
24 2790026 1 Nameplate-Transport
25 2790634 1 Brkt-Mtg, Plates, Name & Spec.

Specify Unit Serial No., Part No., & Part Description
6
CONTROLS
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
Control Panel And Stand
BEACON BAR
LATCH
MARKER
HYD OIL
TEMP WING FOLD
CHANGE
DISPLAY
RESET
GALLONS
LITRES
RESET
FEET
METRES
ON
OFF
ON
OFF
APPLICATION
RATE
POWER
CIRCULATION
RATE
SPRAYBAR
MEMORY
MAIN BAR RIGHT WINGLEFT WING
LIFT
SHIFT PTO
CLOSED
OPEN
23
33
35 36 37 38 39
34
10
10
30
11
42
41
43
12
12
12
31
29
18
21, 22
25
19
28
27 26 20
24
1
2
33
5
8
8
9
32
6, 7 6, 13
8
6, 7
4
14
16
17
15
Optional Switches and Tags
NOTE: Computer is installed
in a remote location such as
behind the truck seat.
40
TANK VALVECLEAN OUT PUMP NORMAL
REVERSED/
SUCK BACK
MIRROR
CIRC IN BAR
TRANSFER
CIRC IN TANK/
HANDSPRAY
1122334456786578
2660165
1 2660165 1 Face Plate
(Switches & Lights NOT Incl.)
2 6701976 1 Switch-Toggle, 3PDT, 2 POS
3 6700161 2 Switch-Toggle, SPDT, MOM
4 6702075 1 Red Light - 12V
5 6702077 1 Green Light
6 6702198 8 Push Button Switch, SPDT, ON-MOM
7 6702196 3 Red Cap
8 6701897 4 Toggle Switch, DPDT, 3 Pos, MOM
9 6702199 AR Button Plug, 0.50
10 6700255 2 Switch-Toggle, 20 AMP, Single Pole
11 3160005 1 Switch-Toggle, SPDT, 2 Pos
12 6703151 16 Switch-Toggle, PDT, Dry Circuit
13 6702197 5 White Cap
14 3361148 1 Window
15 6703494 1 Display-LCD, DC-2
16 6702194 1 DC-2 Driver Board
17 6702195 1 Inverter
18 3370249 1 Control Panel Enclosure
19 6702072 3 Terminal Strip
20 6702094 1 Circuit Breaker-15 AMP
21 6702192 1 Interface Board
22 6701980 4 Spacer
23 2660211 1 Controller
24 0120233 8 Screw, 0.38NC x 1.00
25 0120388 8 Flat Washer, 0.38
26 0120382 8 Lock Washer, 0.38
27 0120377 8 Nut, 0.38NC
28 3321456 1 Elbow Asm
29 0121913 4 Screw, 0.25NC x 1.25
30 9413946 4 Lock Nut, 0.25NC
31 3321306 1 Gasket
32 3321308 1 Tube Asm
33 3311642 1 Flange
34 3321031 3 Mounting Leg
35 3361108 1 Tag-Beacon
36 3361109 1 Tag-Bar Latch
37 3361110 1 Tag-Left Wing Fold
38 3361111 1 Tag-Right Wing Fold
39 3361112 1 Tag-Marker
40 7230372 1 Switch-4 Way, Mirror
41 6701975 1 Switch-Toggle,DPST,2 Pos
42 6701975 1 Switch-Toggle,SPST,Mom
43 6701975 1 Switch-Toggle,DPDT,3 Pos Maint
AR = As Required

7
Specify Unit Serial No., Part No., & Part Description
CONTROLS
Control Panel Assembly - Rear
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
WING FOLD
ON
OFF
MASTER POWER
FRONT
REAR
CONTROL
BURNER CONTROL
WASHDOWN / FLUSHING
LIFT
SHIFT
OFF
ON
OFF
ON
OFF
ON
PUMP GPM
2660166
UPPER LOWER
WING FOLD
ON
OFF
MASTER POWER
FRONT
REAR
CONTROL
BURNER CONTROL
WASHDOWN / FLUSHING
LIFT
SHIFT
OFF
ON
OFF
ON
OFF
ON
PUMP GPM
2660166
UPPER LOWER
10 10
6
8
6
9
6
1
2,3,4,5
7
1 2660165 1 Faceplate and Box only
2 6701907 1 Knob-Control
3 6703078 1 Pot-1K, Single, Linear 2.25 W
4 6702033 1 Resistor-100 Ohm, 1/2 W, 5%
5 3361162 1 Disk-Foam, 11 1/4 Dia., 1/4 Thick
6 6700255 AR Switch-Toggle, SPST, 2 Pos, Maint
7 6702574 1 Switch-Toggle, 4PDT, 2 Pos
8 6702075 1 Light-red
9 6702199 AR Plug-Button
10 6701897 AR Switch-Toggle, DPDT, 3 Pos, Mom
AR - As Required

Specify Unit Serial No., Part No., & Part Description
8
CONTROLS
Radar Speed Sensor Installation
1 6704204 1 Speed Sensor Radar Head-Superfast
7530050 1 Kit - Window Cover
PD10253 1 Decal-Warning
2 3361236 1 Mounting Plate Asm
3 3360726 2 Hook Bolt
4 0121574 2 Lock Washer-0.62
5 0124589 2 Nut-0.62NC
6 0130999 2 Flat Washer-0.62
7 0432903 4 Screw-0.25NC x 4.00
8 0120386 8 FlatWasher-0.25
9 9413946 4 Lock Nut-0.25NC
10 3370254 4 Spacer
11 0110456 1 Screw, SqHd-0.50NC x 3.00
12 0120378 1 Nut-0.50NC
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
18" to 36"
GROUND
35º
1
1
2
2
3, 4, 5, 6
3, 4, 5, 6
7, 8, 9, 10
7, 8, 9, 10
11
12
FORWARD
Torque to 30 - 35 lb/in
NOTE: If the display shows feet traveled less than an actual
measured course decrease the mounting angle, change from
35º to 34º.
If the display shows feet traveled more than an actual measured
course increase the mounting angle, change from 35º to 36º.
One degree change in angle changes the readout approximately
one percent.

9
Specify Unit Serial No., Part No., & Part Description
CONTROLS
Section Notes

Specify Unit Serial No., Part No., & Part Description
10
CIRCULATION SYSTEM
Strainer Box Assembly - Thru S/N M4800
3
4
2
1
42
43
44
45
6
7
46
48
47
47
5
27
30
30
31 32
23
41
13
17
10
18
19
16 28
16
29
33
34
35 36
12 37
38 39 40
13
13
17
10
18
19
16 1720
21 22
23
24
16 12
13
25
26
13
16
15
49
50,51
52
53

11
Specify Unit Serial No., Part No., & Part Description
CIRCULATION SYSTEM
1 2640746 1 Housing Weldment-Strainer
2 2640750 1 Strainer Asm-Asphalt Pump, 7" Dia
3 2640736 1 Lid-Strainer Box, Weldment
4 3341078 1 Ring Asm-Clamping, Transfer Valve
Note: part of ref. 3 (2640736 Asm)
5 6602592 1 Motor-7.8 Cu. In. Fixed, 14T, Spline
6 2640609 AR Pump Asm-200MU
2640698 AR Pump Asm-400MU
7 2640843 1 Gasket-Strainer Box Lid
8 9411727 1 Nut-Hex, Lock, 0.50NC, EA, PD
9 2640175 1 Retainer-Gasket, Shaft, 4” PO Valve
10 2740165 1 Gasket-Seal, 4" POV
11 2740401 1 Plunger Asm-4" PO Valve, 406 M
12 6602151 1 Scraper-Nitrile, 1.00 ID x 1.5 OD
13 6602152 AR O-Ring-1.25 OD x 0.125
14 2640721 1 Plate Asm-Top, 4" PO Valve
15 2640950 AR Handwheel,PO Valve,200 GPM Pump
2640951 AR Handwheel,PO Valve,400 GPM Pump
16 0457011 3 Spring Pin, 3/8 x 2, Coiled Type
17 Q497243 3 Ring-Retaining, Ext, 2.5 x 0.078 Thk
18 2640752 3 Retaining Plate-Gasket
19 2640758 3 Valve Face-Sliding
20 2640753 1 Retaining Plate-Gasket
21 2640751 1 Gasket-Seat, 5.25", Suckback
22 2640759 1 Valve Face-Sliding, Suckback
23 6001251 1 Spring-Comp, 8" x 2.31OD x 32.3#/In
24 2640757 1 Shaft-Manual, Valve
25 2640756 1 Valve Body Asm-Manual
26 2640762 1 Valve-Mech, Suction & Suction
27 2640841 1 Valve Asm-Suction, Air Operated
28 2640842 1 Valve Plate-Suction Valve
29 6001256 1 Spring-Compression
30 6000322 2 Ring-Snap, Truarc#5100-100
31 3341117 1 Retainer-Spring, Inside Valve
33 2640836 1 Cyl Asm-Suction Valve, Air Op
34 6602232 1 Seal-2.50Dia,Teon
35 3341418 1 Piston Head Valve
36 6602233 1 O-Ring-2.5 OD x 2.1 ID x 1.88
37 9416894 1 Nut-Hex, Lock, 0.75NC, Ea, PD
38 3341414 1 Gasket-Rear Suction Valve
39 3341420 1 Cylinder Cap
40 6602229 1 Sight Plug-0.75NPT, Hi Press
41 2640840 1 Shaft-Suction Valve, Air Op
42 3380388 1 Cap Asm-Fill Line
43 3340041 1 Clamp Assembly-3 Hose Conn
44 3340033 1 Clamp Asm-Screw, Filling Line
45 0219189 1 Plug-Pipe, Sq Hd, 0.25NPT, PN
46 2640884 1 Gasket-Pump/Strainer Box
47 2640763 2 Gasket-Valve Body Asm
48 2640923 1 Gasket-Fill Line
49 3350917 1 Bolt-Carriage,1/2 x 5
50 3350919 1 Hub
51 3350918 1 Bushing
52 0120384 1 Washer-Lock,0.50,Spring,PD
53 0120378 1 Nut-Hex,0.50NC,PD
AR = As Required
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
Strainer Box Assembly - Thru S/N M4800

Specify Unit Serial No., Part No., & Part Description
12
CIRCULATION SYSTEM
Strainer Box Assembly - S/N M4801 & Up
3
4
2
1
42
43
44
45
6
21
47
22
22
5
27
30
30
31 32
32
32
23
41
13
17
10 20
18
19
16 28
16
29
33
34
35 36
34
736
46 8
12
37
38 39 40
13
13
17
10 20
18
19
16
29
28
32 30
32
24
912
11
13
25
26
16
15
48
49
50,51
52
53

13
Specify Unit Serial No., Part No., & Part Description
CIRCULATION SYSTEM
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
Strainer Box Assembly - S/N M4801 & Up
1 2640746 1 Housing Weldment-Strainer
2 2640750 1 Strainer Asm-Asphalt Pump, 7" Dia
3 2640736 1 Lid-Strainer Box, Weldment
4 3341078 1 Ring Asm-Clamping, Transfer Valve
Note: part of ref. 3 (2640736 Asm)
5 6602658 1 Motor-8.0Cu. In.,Fix, 14T, Spline
6 2640609 AR Pump Asm-200MU
2640698 AR Pump Asm-400MU
7 2640851 1 Piston-Suckback, Suction Valve
8 6420121 1 Bushing-DU, 1 1/8 OD x 1 ID x 1 1/2
9 0457008 1 Pin-Spring, 3/16 x 1 1/2 HV, PN
10 2740165 1 Gasket-Seal, 4" POV
11 2640902 1 Stop-Cleanout, Mech Valve
12 6602151 1 Scraper-Nitrile, 1.00 ID x 1.5 OD
13 6602152 AR O-Ring-1.25 OD x 0.125
14 2640721 1 Plate Asm-Top, 4" POV
15 2640950 AR Handwheel,PO Valve,200 GPM Pump
2640951 AR Handwheel,PO Valve,400 GPM Pump
16 0457011 3 Spring Pin, 3/8 x 2, Coiled Type
17 Q497243 AR Ring-Retaining, Ext, 2.5 x 0.078 Thk
18 2640752 AR Retaining Plate-Gasket
19 2640940 AR Valve Face-Sliding
20 3341492 1 Gasket-Viton, 4” Valve
21 2640884 1 Gasket-Pump/Strainer Box
22 2640763 2 Gasket-Valve Body Asm
23 6001251 1 Spring-Comp, 8" x 2.31 OD x 32.3#/In
24 2640757 1 Shaft-Manual, Valve
25 2640756 1 Valve Body Asm-Manual
26 2640762 1 Valve-Mech, Suction & Suction
27 2640841 1 Valve Asm-Suction, Air Op
28 2640938 1 Valve Plate-Suction Valve
29 6001256 1 Spring-Compression
30 6000322 AR Ring-Snap, Truarc#5100-100
31 3341117 1 Retainer-Spring, Inside Valve
32 3341419 AR Stop-Piston Body
33 2640836 1 Cyl Asm-Suction Valve, Air Op
34 6602232 AR Seal-2.50Dia,Teon
35 3341418 1 Piston Head Valve
36 6602233 AR O-Ring-2.5 OD x 2.1 ID x 1.88
37 9416894 1 Nut-Hex, Lock, 0.75NC, Ea, PD
38 3341414 1 Gasket-Rear Suction Valve
39 3341420 1 Cylinder Cap
40 6602229 1 Sight Plug-0.75NPT, Hi Press
41 2640840 1 Shaft-Suction Valve, Air Op
42 3380388 1 Cap Asm-Fill Line
43 3340041 1 Clamp Assembly-3 Hose Conn
44 3340033 1 Clamp Asm-Screw, Filling Line
45 0219189 1 Plug-Pipe, Sq Hd, 0.25NPT, PN
46 2640852 1 Cyl Body-Suction, Dbl Piston
47 2640923 1 Gasket-Fill Line
48 2640843 1 Gasket-Strainer Box Lid
49 3350917 1 Bolt-Carriage,1/2 x 5
50 3350919 1 Hub
51 3350918 1 Bushing
52 0120384 1 Washer-Lock,0.50,Spring,PD
53 0120378 1 Nut-Hex,0.50NC,PD
AR = As Required

Specify Unit Serial No., Part No., & Part Description
14
CIRCULATION SYSTEM
12 14
14
7
9
32
52
Return
To Tank
12
13
14
14 12
14
14
6
14
15
59
60
5
31
21
54
41
1
2
3
4
38
39
40
42
43
45
47
53
48
49
8
10
8
16
19
11
20
38
39
39
40
40
41
42
43
43
44
41
55,56
57 58
14
17
18
33
33
34
35
35
36
36
37
47 48
50 51
30
29 26 24 25 23
46
28
27
22
4 Way Valve with Relief
2640827

15
Specify Unit Serial No., Part No., & Part Description
CIRCULATION SYSTEM
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
4 Way Valve with Relief
1 2640771 1 Valve Stem-Relief
2 0426898 2 Nut-Hex, Jam, 0.88NC, EA, PD
3 6001119 1 Washer-Flat, 0.88, PN
4 2640806 1 Cover Asm-Relief Spring
5 2640673 1 Valve Body Asm
(Includes Ref 47, 48, 50, 51)
6 2640812 1 Valve Tube Asm
7 2640814 1 Flange-Pipe Asm, Bar Feed
8 6000870 2 Clamp-Hose, 2.50 ID, Double Bolt
9 2640849 1 Pipe-Can Asm, Segment #3
10 6602708 6" Hose-Asphalt, 2"
11 6001253 1 Spring-Compr, 1.52 ID, 5.5 Lg, 60#
12 2640776 3 Seat-Valve, Can
13 2640795 1 Flange-Tank Line Weldment
14 2640660 8 Gasket-6" Tube
15 2640799 1 Valve Body Asm
(Includes Ref 48–49)
16 0274993 8 Nut-Hex, Lock, 0.38NC, Ea, PD
17 2640783 1 Relief Line Weldment
18 2640803 1 Seg #1-Bar Feed, Flg Weldment
19 2640775 4 Tie Bolt-Valve Can
20 2640770 1 Shaft-Man Vlv, Double Acting
21 0457008 1 Pin-Spring, 0.19 x 1.00, HV, PN
22 6601839 1 Valve-Ball 2.00In, #70-108-01
23 0219501 1 Nipple-PP, Sch40, 2.00 x 2.50, PN
24 2640797 1 Suction Pipe Asm-Strainer
25 3341078 1 Ring Asm-Clamping, Transfer Valve
26 3380388 1 Cap Asm-Fill Line
27 0219189 1 Plug-Pipe, Sq Hd, 0.25NPT, PN
28 6001056 2 Cap-Retainer, 0.5 Dia Stud
29 3340041 1 Clamp Assembly-3 Hose Conn
30 3340033 1 Clamp Asm-Screw, Filling Line
31 2640952 1 Wheel Asm-Hand P.O. Valve
(Includes Ref 54–58)
32 2640850 1 Pipe Segment- #3 Bar Feed
33 2640663 2 Gasket-5" Tube
34 2680411 2 Cover-Handspray Only
35 0124589 8 Nut-Hex, 0.62NC, PD
36 0121574 8 Washer-Lock, 0.62, Spring, PD
37 2640779 4 Stud-Threaded Both Ends
38 0457011 3 Spring Pin, 3/8 x 2, Coiled Type
39 6602152 3 O-Ring-1.25OD x 0.125
40 Q497243 3 Ring-Retaining, Ext, 2.5 x 0.078Thk
41 2640752 3 Retaining Plate-Gasket
42 2740165 3 Gasket-Seal, 4" POV
43 2640758 3 Valve Face-Sliding
44 2640826 1 Retainer-Spring
2640827
45 6100425 1 Spring-Medium Pressure Die
46 6601177 1 Valve-Ball, 1 In, Hand Spray
47 6602151 1 Scraper-Nitrile, 1.00 ID x 1.5 OD
48 6602152 1 O-Ring-1.25 OD x 0.125
49 2650798 1 Plate Asm-Top, 4" POV
50 6420121 1 Bushing-DU, 1.13 OD x 1.0 ID x 1.5
51 2640672 1 Valve-Body Weldment
52 2640857 1 Gusset-Segment 3, Bar Feed
53 2640901 1 Stop-Transfer
54 3350917 1 Bolt-Carriage, 1/2 x 5" Lg
55 3350919 1 Gasket-Fill Line
56 3350918 1 Bushing
57 0120384 1 Washer-Lock,0.50,Spring,PD
58 0120378 1 Nut-Hex, 0.50NC, PD
59 2640941 1 Gasket-Flange, Bar Feed
60 2640923 1 Gasket-Fill Line

Specify Unit Serial No., Part No., & Part Description
16
CIRCULATION SYSTEM
4 Way Valve with Relief, Air Operated
12 14
14
7
9
32
58
Return
To Tank
12
13
14
14 12
14
14
22
11
39
40
41
42
43
43
44
42
20
38
39 40 41
14
17
18
33
33
34
35
35
36
36
37
6
14
41
1
2
3
4
38
39
40
42
43
45
8
10
8
16
19
5
53
54
56 57
30
29 26 24 25 23
46
28
27
27
15
21
31
47
48
49
50
51
52
53
54
55
59
60
2640835

17
Specify Unit Serial No., Part No., & Part Description
CIRCULATION SYSTEM
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
4 Way Valve with Relief, Air Operated
1 2640771 1 Valve Stem-Relief
2 0426898 2 Nut-Hex, Jam, 0.88NC, EA, PD
3 6001119 1 Washer-Flat, 0.88, PN
4 2640806 1 Cover Asm-Relief Spring
5 2640673 1 Valve Body Asm
(Includes Ref 53, 54, 56, 57)
6 2640812 1 Segment #4 Valve Tube Asm
7 2640814 1 Flange-Pipe Asm, Bar Feed
8 6000870 2 Clamp-Hose, 2.50 ID, Double Bolt
9 2640849 1 Pipe-Can Asm, Segment #3
10 6602708 6" Hose-Asphalt, 2"
11 6001253 1 Spring-Compr, 1.52 ID, 5.5 Lg, 60#
12 2640776 3 Seat-Valve, Can
13 2640795 1 Flange-Tank Line Weldment
14 2640660 8 Gasket-6" Tube
15 2640830 1 Cylinder Asm-Full Cab Controls
(Includes Ref 53–55)
16 0274993 8 Nut-Hex, Lock, 0.38NC, Ea, PD
17 2640783 1 Relief Line Weldment
18 2640803 1 Seg #1-Bar Feed, Flg Weldment
19 2640775 4 Tie Bolt-Valve Can
20 2640834 1 Shaft-Valve, Full Cab Controls
21 3341420 1 Cylinder Cap
22 6601839 1 Valve-Ball 2.00 In, #70-108-01
23 0219501 1 Nipple-PP, Sch40, 2.00 x 2.50, PN
24 2640797 1 Suction Pipe Asm-Strainer
25 3341078 1 Ring Asm-Clamping, Transfer Valve
26 3380388 1 Cap Asm-Fill Line
27 0219189 1 Plug-Pipe, Sq Hd, 0.25NPT, PN
28 6001056 2 Cap-Retainer, 0.5 Dia Stud
29 3340041 1 Clamp Assembly-3 Hose Conn
30 3340033 1 Clamp Asm-Screw, Filling Line
31 6602229 1 Sight Plug-0.75NPT, Hi Press
32 2640850 1 Pipe Segment- #3 Bar Feed
33 2640663 2 Gasket-5" Tube
34 2680411 2 Cover-Handspray Only
35 0124589 8 Nut-Hex, 0.62NC, PD
36 0121574 8 Washer-Lock, 0.62, Spring, PD
37 2640779 4 Stud-Threaded Both Ends
38 0457011 3 Spring Pin, 3/8 x 2, Coiled Type
39 6602152 3 O-Ring-1.25OD x 0.125
40 Q497243 3 Ring-Retaining, Ext, 2.5 x 0.078 Thk
41 2640752 3 Retaining Plate-Gasket
42 2740165 3 Gasket-Seal, 4" POV
43 2640758 3 Valve Face-Sliding
44 2640826 1 Retainer-Spring
45 6100425 1 Spring-Medium Pressure Die
46 6601177 1 Valve-Ball, 1 In, Hand Spray
47 6420121 1 Bushing-Du, 1.13 OD x 1.0 ID x 1.5
48 3341414 1 Gasket-Rear Suction Valve
49 9416894 1 Nut-Hex, Lock, 0.75NC, Ea, PD
50 3341418 1 Piston Head Valve
51 6602233 1 O-Ring-2.5 OD x 2.1 ID x 1.88
52 6602232 1 Seal-2.50Dia,Teon
53 6602151 1 Scraper-Nitrile, 1.00 ID x 1.5 OD
54 6602152 1 O-Ring-1.25 OD x 0.125
55 2640831 1 Cylinder Weldment-Full Cab Ctrls
56 6420121 1 Bushing-DU, 1.13 OD x 1.0 ID x 1.5
57 2640672 1 Valve-Body Weldment
58 2640857 1 Gusset-Segment 3, Bar Feed
59 2640941 1 Gasket-Flange, Bar Feed
60 2640923 1 Gasket-Fill Line
2640835

Specify Unit Serial No., Part No., & Part Description
18
CIRCULATION SYSTEM
Dots this side (4)
Dots this
side (3)
1
17
17
2
2
3
4
5
5
6
7
8
9
10
10
11
12
13
14
15
16
20
18
19
Pump Assembly - 200MU
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
1 2640607 1 Portside End Plate-Machined
2 6420211 4 Bushing-1.44 ID x 1.75 x 1.25 Lg
3 3340279 1 Impeller-Herringbone, LH w/Key
4 3340277 1 Impeller-Herringbone, RH w/Key
5 6100444 4 Pin-Dowel,1/4 x 3/4 Lg
6 2640694 1 Pump Shaft-200MU
7 2640695 1 Pump Shaft-Idler, 200MU
8 2640725 2 Keystock 1/4 x 1/4 x 2 1/2 Lg
9 2640604 1 Front Face Plate Subweldment
10 6001576 10 Bolt-Hex, 0.38-16NC x 5, Gr 8
11 6600310 1 Pk-Rg, 1.5ID x 2 OD, Packmaster #3
12 0211887 1 Screw-Hex, 1/4NC x 3/4, Gr 2, PD
13 2640885 1 Nut-Packing, P15 Pump
14 2640608 1 Case-Pump, #1, Machined
15 2660128 1 Gear Spline Asm
16 0102581 1 Screw-Sock, 0.31NC x 0.38, Cup, PN
Note: Part of Ref. 21 (2660128 Gear
Spline Asm)
17 2640932 2 Gasket-Pump
18 3361274 1 Asphalt Pump Shaft Guard
19 6602658 1 Motor-8.0 Cu. In., SAE B, 14T Spline
2640727 2 Thrust Washer-200 GPM Pump, Brass
20 6702531 1 Sensor-Hall Effect, Speed, 3/8
2640609

19
Specify Unit Serial No., Part No., & Part Description
CIRCULATION SYSTEM
Dots this side (4)
Dots this
side (3)
Dot this side (1)
Dots this side (2)
1
2
2
2
2
3
4
5
6
7
7
7
7
7
7
8
9
10
10
11
12
13
14
15
16
16
17
19
20
21
22
24
25
26
23
23
23
18
Pump Assembly - 400MU
REF PART NO. QTY DESCRIPTION REF PART NO. QTY DESCRIPTION
1 2640607 1 Portside End Plate-Machined
2 6420211 4 Bushing-1.44 ID x 1.75 x 1.25 Lg
3 2640697 1 Case-Pump #2, Machined
4 3340279 1 Impeller-Herringbone, LH w/Key
5 3340277 1 Impeller-Herringbone, RH w/Key
6 3340298 1 Plt-Division, Herringbone, Pump
7 6100444 6 Pin-Dowel, 1/4 x 3/4 Lg
8 3341462 1 Impeller-Herringbone
9 3341463 1 Impeller-Herringbone
10 6001169 2 Snap Ring-Ext, Truarc-5100-143
11 2640693 1 Pump Shaft-400MU
12 2640692 1 Pump Shaft-Idler, w/Groove 400MU
13 2640726 1 Keystock 1/4 x 1/4 x 1 Lg
14 2640725 2 Keystock 1/4 x 1/4 x 2 1/2 Lg
15 2640604 1 Front Face Plate Subweldment
16 6001577 10 Bolt-Hex, 0.38-16NC x 8 1/2, Gr 8
17 6600310 1 Pk-Rg, 1.5ID x 2 OD, Packmaster #3
2640698
18 0211887 1 Screw-Hex, 1/4NC x 3/4, Gr 2, PD
19 2640885 1 Nut-Packing, P15 Pump
20 2640608 1 Case-Pump, #1, Machined
21 2660128 1 Gear Spline Asm
22 0102581 1 Screw-Sock, 0.31NC x 0.38, Cup, PN
Note: Part of Ref. 21 (2660128 Gear
Spline Asm)
23 2640932 3 Gasket-Pump
24 3361274 1 Asphalt Pump Shaft Guard
25 6602658 1 Motor-8.0 Cu. In.,SAE B, 14T Spline
2640727 2 Thrust Washer-200 GPM Pump, Brass
26 6702531 1 Sensor-Hall Effect, Speed, 3/8