ETS NORD NORDcanopy OZ 3.1 User manual

NORDcanopy
OZ 3.1 Ozone Cleaning System Installation Guide

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Safety notes 3
Installation flowchart 3
1. Check the product shipment 4
2. System overview 4
3. Prepare the Ozone Modules 5
3.1 Set the device addresses 5
4. Installation 6
4.1 General information 6
4.2 Connect the pressure measurement hoses 7
4.3 Mount the Control Panel 8
5. Electrical Installation 9
5.1 Connect the main electrical supply 10
5.2 Control Panel and the Ozone Modules data wiring 11
Control Panel display messages 14
Facts about ozone 15
Limited warranty of device 15
Service and maintenance 15
Table of contents

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Safety notes
•
This manual consists of important information on the instruction and safety of the Ozone Cleaning System.
Read this manual carefully before installing, commissioning or performing maintenance or repair work on
the system.
• Always wear appropriate protective clothing when handling the equipment.
•
The Ozone Cleaning System is intended only for the treatment of exhaust air as described in these instructions.
•
The Ozone Cleaning System uses high voltage to create an electric charge that generates ozone (O
3
). Ozone
significantly reduces odor, grease, mold and bacteria. ETS NORD AS disclaims any liability in the case
that the product is not used in accordance with the manufacturer’s instructions contained in this manual.
Installation flowchart
For ease of installation and service, it is suggested the installing contractor have the following tools on hand:
• Narrow 2mm flat-head screwdriver
• #1 Phillips screwdriver
• T4 screwdriver
• Small flashlight
• Electrical fish tape
• Silicone and silicone gun
Install ozone
module to
the supply air
chamber
Mount Control
Panel
Perform electrical
installation of the
system
Connect supply
mains for control
panel and ozone
modules
Connect data
wiring for all
ozone modules
Check the product
shipment
Set unique device
addresses and
apply sequential
number stickers
Connect two
pressure
measurement
tubes

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1. Check the product shipment
Check that the parcel contains all components listed below and that there is no visible damage.
Notify both the freight forwarder and supplier immediately of any damage or missing components.
Before installing the device read through the entire instruction material.
The Ozone Cleaning System consists of two key components:
- One or more Ozone Modules
- Control Panel
Each OZ 3.1 package contains:
- OZ 3.1 Ozone Module
- Short pressure measurement hose (60cm)
- Long pressure measurement hose (3.5m)
- Power cable with IEC C13 plug (3m)
The Control Panel package contains:
- Control Panel
- One sheet of Ozone Module device address identification labels
There is typically one Control Panel for each kitchen. The number of Ozone Modules is dependent on the design of
the kitchen and the canopy as well as the equipment used for cooking. This is decided when planning the kitchen.
2. System overview
The Ozone Modules produces ozone gas. Ozone (O3) is a very eective oxidant, and when mixed into a kitchen
exhaust airstream it breaks down grease and odor particles to water vapor, carbon dioxide and dry minerals,
all natural products of oxidation which exit the exhaust system.
.
NOTE For best results with odor reduction, the reaction time for ozone within a kitchen exhaust system
should be at least two seconds. However, longer exposure can further improve results. This time
should be taken into account during the design phase of the kitchen exhaust system.
85 762 431
1 – Canopy
2 – Ozone duct Ø100 mm
3 – Ozone Module
4 – Bend Ø100 mm 90° (AISI 316)
5 – Data connector (ModBus, BACnet)
6 – Ozone Module suspension clamps
7 – Ambient air pressure nozzle
8 – Power plug socket for IEC C13 plug

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3. Prepare the Ozone Modules
3.1 Set the device addresses
Each Ozone Module must be set to a unique device address.
Start by removing the bottom cover by unscrewing the four (4)
M5x12 bolts from the side panel with T4 screwdriver and keep
them in a secure place for later use.
To assign unique addresses to Ozone Module a narrow 2mm
flat screwdriver will be needed. All Ozone Modules connected
to a single Control Panel must have a unique device address.
Addresses need to be set in ascending order begin with Ozone
Module closest to the Control Panel and increasing by one for
each sequential module. The first connected Ozone Module
should have the address 1.
Example:
Ozone Module one (Adress 1):
Switch 1x = 1
Switch 10x = 0
Ozone Module thirteen (Adress 13):
Switch 1x = 3
Switch 10x = 1
Mark the installation positions of each Ozone Module
The location of each Ozone Module shall be marked by placing
an identification label on the upper front panel of the canopy. The
label should match the device address of the module installed
beneath it. You will find a sheet of labels in the Control Panel
package.
NOTE! Installation may only be carried out byby specialist and authorized persons in accordance with
local, regional, national standards and regulations.
0
0
5
5
1
1
2
2
3
3
4
4
6
6
7
7
8
8
9
9
1x 10x
0
5
1
2
3
4
6
7
8
9
0
5
1
2
3
4
6
7
8
9
Attn! Do not attach the sticker to
the perforated area of the canopy.

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4. Installation
4.1 General information
Ozone is drawn into the grease chamber through the ozone duct, which is located on the ceiling of the canopy.
The ducting and bends necessary for connection are included with the canopy.
Always install the ozone ducting according to the manufacturer’s drawings.
The ozone duct must be made of acid-resistant stainless steel (AISI 316).
Before starting the Ozone Module, check visually that all ozone duct connections are airtight.
Always leave a minimum of 500mm free space in front of a canopy to allow access for maintenance.
If the kitchen has already been operational before installation of any Ozone Modules, the exhaust ducts should
be thoroughly cleaned from grease and soot to achieve the best results.
Width of service area
min 500 mm
Never drill or screw into the Ozone Module chassis.

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4.2 Connect the pressure measurement hoses
For an Ozone Module to operate properly its two pressure measurement hoses must be connected.
NOTE! There are two hoses that need to be connected to each module.
- Feed the long hose through the Ø100mm ozone duct into the exhaust chamber.
-
While lifting the module into place, securely attach one end of the hose to the hose located in the
Ozone Module 100mm flange.
- Secure the 4 fixing clamps to fasten the module to the inside roof of the canopy. Clip o the excess
hose as shown in the diagram.
Note the location of the pressure nipple near the module mounting bracket inside the canopy. Securely attach
the shorter hose between the nipples on the module and the canopy.
20cm
2. 3.1.

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4.3 Mount the Control Panel
Choose a visible and easily accessible location in the kitchen suitable for the Control Panel. Avoid positioning
it near any sources of moisture or heat.
The housing must be disassembled into three parts.
Remove the two fixing screws on the sides of the case.
Before mounting the backplate apply an even strip of waterproof silicone along the rear of the backplate as
pictured below.
Fasten the back plate to the wall with its cable cutout facing downward, preferably at eye level but not higher
than 180 cm from the floor.

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5. Electrical Installation
NOTE! Electrical installation must be performed by an authorized electrician and follow local, regional
and national standards and regulations.
The ozone generator system must be interlocked with the exhaust system, so that when the exhaust ventilation
is not running, no electrical power is supplied to the ozone system. See the sample diagram below as one
possible option to accomplish this function.
A maximum of 4 Ozone Modules and one alarm panel may be connected a single 10A C-type (slow) circuit
breaker. Remember to label the circuit breakers used in the distribution board
.
F1 F2
K1 KL1
<I
L1
N
L1
DISTRIBUTION BOARD NO. 1 DISTRIBUTION BOARD NO. 2
VENTILATION UNIT
CANOPY
F1- Circuit breaker
F2- Ozone Module + Control Panel
Current relay
0...100%
AC relay
Motor, exhaust ventilation fan systems +
motor drive
OZ3 no.1OZ3 no.2
<I
OZ3 no.3
Junction box
Control Panel
<I
I/O
Building automation
PLC
Modbus
BACnet (TCP/IP)
ModBus (TCP/IP)
Ethernet (TCP/IP)

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5.1 Connect the main electrical supply
Control Panel power cables may be fed through either the rear wall or the cable bushings in the bottom of the
case. Connect the 230V supply cable to the power supply terminals L, N and PE, as shown in the diagram.
Each Ozone Module has its own power cable that can be found inside the packaging. Connect it to the Ozone
Module as seen in the picture below.
230V supply cable
Power supply
PE
L
N
Supply 230V
IEC C13

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5.2 Control Panel and the Ozone Modules data wiring
Three cables are connected to the Control Panel. Data cable (3x0,25mm2) for communication between Control
Panel and EOZ unit, I/O cable (5x0,5mm2) for connecting to the building automation and LAN cable to access
the Control Panel via internet.
Ozone Modules are connected sequentially (”daisy-chained”) from the Control Panel to the nearest Ozone
Module, then to the next module and so on. However, please note that although the physical cabling is
”chained” from one device to the next, the data cables are connected together in a parallel format. That is,
similar terminals between devices are connected together; there are no specific ”in” or ”out” data terminals
on the various components.
Maximum limit for the number of Ozone Module connected to the Control Panel is 99 and maximum length of
the data cable is 500m. However, it may be advantageous to have multiple Control Panels in larger facilities.
Cable bushings come preattached inside the supply chambers.
*3x0,25 mm2 or another shielded data cable with at least 3 conductors.
Data terminal A-, B+ and C (GND) are connected similarly between the Control Panel and each Ozone Module.
Note the cable colors used on each terminal to ensure all devices are connected similarly.
Display
Ozone Module 1
PE
L
N
Junction box AP9
Circuit braker
10A fuse
(max 6 ozonators)
3x0,25 mm² *3x0,25 mm² *
3x0,25 mm² *
Ozone Module 2 Ozone Module ...
Display
Ozone Module 1 Ozone Module 2 Ozone Module ...
Control Panel
Data cable
A
B+
C

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As stated above, the data cables are typically run through the facility in a daisy-chained format, although
the individual communications wires themselves are connected in parallel. In this way data communications
between devices will remain active even in the case one of them is powered o, malfunctioning or unplugged
and removed.
Thus, each A-, B+ and C data wire leading in from devices on both sides of any Ozone Module in the chain
should share the same terminal screw in its respective connector. In this way the three extra unused terminals
just below on the connector block can be reserved for future expansion.
If applicable, install the I/O data cable for your building automation system or for future upgrades.
Connect the five (5) terminals DI1, DI2, DO1, DO2 and COM+ and mark the other ends of the wires within the
junction box with their corresponding terminal assignments.
C
B+
A-
OUT
IN
Control Panel
PLC / Building automation
Junction box
I/O cable
DI2
DI1
COM+
DO2
DO1
For more technical information, please check our website
or contact your ETS NORD representative.

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Rout the other end to a junction box that is situated on top to the canopy.
Finally, if it is desired to connect the system to the local area network, connect the LAN cable to the Control
Panel by unplugging the existing short LAN jumper cable inside and connect your LAN cable straight to the
port on the board as seen below.
LAN cable must be connected to a network switch or to the closest LAN socket.
Reassemble the housing in reverse order, with the smaller LED display above the larger one. Ensure the text
on the plexiglass is oriented correctly and fasten the housing with the two fixing screws on the sides.
PLC
I/O
NOTE! After installing the ozone cleaning system and measuring the ventilation system,
the ozone equipment must be commissioned for the first time. Only trained and authorized
persons by ETS NORD may perform the initial commissioning. Inform the seller’s
representative of the need to start the equipment for the first time.

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Control Panel display messages
When ”ETS NORD Canopy system” is lit in
white, the system is operating normally.
Call service is blinking:
This indicates that the system is operating
normally, but it is time for its annual
maintenance.
Call service is lit: pressure warning.
This indicates the system is not operating due
to a pressure warning. Check that all grease
filters are correctly installed in the extraction
chamber of the canopy, and that the bottom
edges of all filters do not have any gaps.
Call service is lit is red:
This indicates a technical fault has been
detected in the system. Contact your ETS
NORD representative or nearest authorized
service company as soon as possible at:
www.etsnord.com/service
For further assistance, contact your ETS NORD representative or nearest authorized service company.
Visit: www.etsnord.com/service
NOTE! Cooking in the kitchen may continue when Control Panel alarm is active as long as there is no
sign of ozone. Still service is required and information must be provided to ETS NORD representative or
nearest authorized service company

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Facts about ozone
• Ozone is a colorless gas, the sharp smell of which can be detected by a person at a concentration of 0.02
ppm (0,4 mg/m3).
• The smell of ozone is similar to the smell of chlorine used in swimming pools.
• The use of ozone is subject to the applicable protection legislation. For example, in Sweden, the Swedish
Work Environment Authority provides the following hygienic limits for ozone:
- 0,05 ... 0,2 ppm (during working time, 8 hours)
- (Directive 2000/39/EC) 0.3 ppm (15 minutes)
• Acute exposure to ozone may result in the following damage:
- skin irritation and burning sensation
- severe irritation and burns in eyes and vision loss
- pulmonary irritation in the respiratory tract and respiratory problems
• If the presence of ozone is detected indoors, the Ozone Module must be switched o immediately and
the area must be ventilated.
Limited warranty of device
Warranty conditions:
• General warranty conditions can be found on producers homepage
• The new device is covered by a 2-year warranty against defects and manufacturing defects, if:
-
the initial commissioning of the device has been performed by an authorized partner of ETS NORD AS
- the equipment is serviced every 12 months after commissioning
- specified components (eg ozone generating equipment) have been replaced as required
• The warranty for a new device covers the repair or replacement of a defective part
•
The warranty for replacement parts for manufacturing defects is valid for ninety (90) days from the installation
of the replacement part
• The warranty is valid from the date of commissioning and product registration
Service and maintenance
Maintenance and configuration of Ozone Modules may only be carried out by ETS NORD trained personnel or
its authorized contractors. Technical assistance or annual maintenance can be requested from the website:
www.etsnord.com/service.
•
An Ozone Module generates ozone. If an Ozone Module is used by people who have not read these
instructions, there is a risk of damage, such as lung irritation or electrical shock. Always follow the rules
and recommendations for the particular work environment issued by national authorities.
•
This manual describes how to install a typical Ozone Module. Installation may dier according to local
regulations related to building materials, ventilation systems or building/room design. Always contact the
manufacturer before installation if something seems unclear.

ETS NORD AS
Address: Peterburi tee 53
11415 Tallinn
Estonia
Phone: +372 680 7360
www.etsnord.ee
ETS NORD Finland
Address: Pakkasraitti 4
04360 Tuusula
Finland
Phone: +358 401 842 842
info@etsnord.fi
www.etsnord.fi
ETS NORD Sweden
Address: Järsjögatan 7
69235 Kumla
Sweden
Phone: +46 19 554 20 50
Address: Pinjegatan 5
21363 Malmö
Sweden
Phone: +46 40 94 68 70
www.etsnord.se
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