EVBOLT ASTEROPE 3 User manual

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Electric Vehicle DC Charger
ASTEROPE 3 – User Manual
EVB-DC-PS30
ASTEROPE
3

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Contents
1. Introduction..................................................................................................................................................................... 1
2. Features........................................................................................................................................................................... 1
3. Applications.................................................................................................................................................................... 1
4. User Interface.................................................................................................................................................................. 2
5. Specifications.................................................................................................................................................................. 3
5.1 Product Specification.............................................................................................................................................. 3
5.2 LED Indication and Operation Status..................................................................................................................... 4
5.3 Dimensions ............................................................................................................................................................. 5
5.4 Direction of cooling Airflow................................................................................................................................... 6
6. Installation Instructions................................................................................................................................................... 7
6.1 Before Installation................................................................................................................................................... 7
6.2 Grounding and Safety Requirement........................................................................................................................ 8
6.2.1 Service Wiring ................................................................................................................................................ 9
6.3 Unpack the charger ............................................................................................................................................... 10
6.4 Recommended Tools for Installation and Inspection............................................................................................ 12
6.4.1 Recommended Tools for Installation............................................................................................................ 12
6.4.2 Recommended Tools for Inspection & Commissioning............................................................................... 12
6.5 Installation Procedure ........................................................................................................................................... 13
6.5.1 Installing Charger.......................................................................................................................................... 13
6.5.2 Installing Gun Holder.................................................................................................................................... 15
6.5.3 Installing Cables............................................................................................................................................ 16
6.6 Installation Inspection & Commissioning............................................................................................................. 18
6.6.1 Environmental Check.................................................................................................................................... 18
6.6.2 External Infrastructure Readiness & Check.................................................................................................. 18
6.6.3 EVSE Check – Static (Non-Powered)........................................................................................................... 19
6.6.4 EVSE Check – Powered On.......................................................................................................................... 19
6.6.5 EVSE Check – Charging............................................................................................................................... 20
6.6.6 EVSE Check – Emergency stop check ......................................................................................................... 20
7. Operation Process ......................................................................................................................................................... 21
7.1 Operating Sequence .............................................................................................................................................. 21
7.2 Operating Procedure (ONLINE)........................................................................................................................... 21
7.2.1 EVBOLT iOS/Android Application ............................................................................................................. 21
7.2.2 EVBOLT WebApp ....................................................................................................................................... 21
7.3 Operating Procedure (OFFLINE) ......................................................................................................................... 22

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7.3.1 System Initialization ..................................................................................................................................... 22
7.3.2 User Authorization........................................................................................................................................ 23
7.3.3 Plug in Charging Connector.......................................................................................................................... 24
7.3.4 Prepare for Charging..................................................................................................................................... 24
7.3.5 In Charging ................................................................................................................................................... 25
7.3.6 Charging Terminated .................................................................................................................................... 26
7.3.7 Status Message.............................................................................................................................................. 26
7.4 Troubleshooting.................................................................................................................................................... 27
7.5 Status Codes.......................................................................................................................................................... 27
8. Maintenance.................................................................................................................................................................. 48
8.1 General Maintenance ............................................................................................................................................ 48
8.2 Replacement Kits and Accessories....................................................................................................................... 50
9. Limited Product Warranty ............................................................................................................................................ 51
10. Packing List .............................................................................................................................................................. 52

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Page 1 of 52
1.Introduction
The Wall Mount DC Fast Charger is the top choice to power battery electric vehicles (BEV) and plug-in electric
vehicles (PHEV). It is designed for quick charging in both public and private locations, such as retail and
commercial parking spaces, fleet charging stations, highway service areas, workplace, residence, etc.
The Wall Mount DC Fast Charger has the advantage of easy installation. The wall-mounted design and pluggable
power modules realize flexible and cost-effective installation for different types of locations. The DC Wall-
Mounted charger also has network communication capability. It is able to connect with remote network systems
and provide drivers of electric cars real-time information, such as the location of charging stations, charging
progress and billing information. The Wall Mount DC Fast Charger has a clear user interface with function
buttons, safety certifications and an excellent waterproof and dust proof design to provide the best choice for
outdoor environments.
2.Features
•Wall-Mounted design and pluggable power modules make installation easy and flexible.
•Offers customers the convenience of start/stop charging control from an authorized RFID smart card or
mobile APP.
•Built on latest industry standards for DC charging.
•Carries an outdoor rating capable of withstanding solid and liquid intrusions in outdoor settings making the
unit more stable and highly reliable.
•Provides a high-contrast, screen interface with multi-function buttons.
3.Applications
•Public and Private Parking Areas
•Community Parking Areas
•Parking Areas of Hotels, Supermarkets and shopping malls
•Workplace Parking Areas
•Charging Stations
•Highway Rest Areas

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4.User Interface
Antenna
Indication Light
7" Information Screen
Right Button Left
Button RFID Card
Reader
•Charging Status
•Alarm information
•User Authorization
AC Cable Inlet
Key Switch (Power On/Off)
Emergency Stop
USB Port
RJ45 Port
Charging Cable Outlet
Charging Cable Outlet
Notice: According to EN-17186 requirement, this
document lays down harmonized identifiers for pow-er
supply for electric road vehicles. The requirements in this
standard are to complement the informational needs of
users regarding the compatibility between the EV
charging stations, the cable assemblies and the vehicles
that are placed on the market. The identifier is
intended to be visualized at EV charging stations, on
vehicles, on cable assemblies, in EV dealerships and in
consumer manuals as described.

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5.Specifications
5.1 Product Specification
Model ASTEROPE 3 (EVB-DC-PS30)
AC
INPUT Voltage Rating 3Φ480Vac (+10%, -15%)
Input Current 40A
Electrical Distribution 3P+ N+ PE (Wye configuration)
Power Grid System TN/TT
Frequency 50/60Hz
Max. Input Power 33kVA
Power Factor > 0.99
Efficiency > 94%
DC
OUTPUT Output Voltage Range CCS1:150Vdc ~ 950Vdc
Maximum Output
Current CCS1: 31.5A@950Vdc
Maximum Output Power DC 30kW
Voltage Accuracy ±2%
Current Accuracy ±2%
Communication External Ethernet, Wi-Fi and 3G or 4G
Internal CAN Bus / RS485
Input Protection OVP, OPP, UVP, SPD
Output Protection SCP, OCP, OVP, LVP, OTP, IMD
Internal Protection OTP, AC Contactor Detection, DC Contactor Detection, Fuse Detection
Electrical Isolation Isolation between Input and Output
Standby Power < 100W
User Interface & Control
Display 7-inch LCD
Button Left Button: Home / Stop charge
User Authentication RFID Support ISO 14443A/B, ISO 15693, FeliCa
Lite-S (RCS966), OCPP, 2D Barcode, APP, Mobile
Payment
Backend Support OCPP 1.6 JSON
Display information *Charging process and status
*Status codes

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Environmental
Conditions Operation Temperature -22°F to 122°F (-30°C to 50°C), power derating from
122°F (50°C) and above
Storage Temperature -40°F to 158°F (-40°C to 70°C)
Relative Humidity 5%~95% RH, non-condensing
Altitude ≤ 6560 ft (2000m)
Regulations
Safety UL2202, UL2231 -1/-2
EMI/EMC FCC Part 15B
Charging Interface CCS DIN 70121
Mechanical
Specifications
Dimensions (WxDxH) 24 x 9 x 27 inches (610 x 230 x 690 mm)
Weight (typ.) < 176 lbs. (80 kg)
DC Charging Connector CCS1
Cooling Forced Air
Ingression Protection IP55
Anti-vandalism IK10, does not include LCD & RFID cover
5.2 LED Indication and Operation Status
LED Status Left Indicator Right Indicator
Standby Green Green
Fault Red Red
Charging Blue Blue

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5.3 Dimensions
Charger
(Unit: mm)
610 230
690

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Wall-mount Bracket
(Unit: mm)
5.4 Direction of cooling Airflow
580
97
542
510
610
317
345
Air Out Air In

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Page 7 of 52
6.Installation Instructions
6.1 Before Installation
•Read all the instructions before using and installing this product.
•Do not use this product if power cable or charging cable have any damage.
•Do not use this product if the enclosure or charging connector are broken or open or if there is damage.
•Do not put any tool, material, finger or other body part into the charging connector or EV connector.
•Do not twist, swing, bend, drop or crush the charging cable. Never drive over it with a vehicle.
Warning: The product should be installed only by a licensed contractor and/or licensed technician in
accordance with all building codes, electrical codes and safety standards.
Warning: The product should be inspected by a qualified installer prior to initial use. Under no
circumstances will compliance with the information in this manual relieve user of his /her
responsibilities to comply with all applicable codes and safety standards.
•Power feed must be 3 Phase Wye configuration with TN(-S)/TT grounding systems.
•In the installation of TN(-S) system: the neutral (N) and the PE of the power distribution are directly
connected to the earth. The PE of the charger equipment is directly connected to the PE of power distribution
and separate conductor for PE and neutral (N).
•In the installation of TT system: the neutral (N) and the PE of the power distribution are directly connected
to the earth. The PE of the charger equipment is isolated to the PE of power distribution to the earth.
•The capacity of power supply should be higher than 33.0kVA in order to function correctly.
•The product should be installed in free air area and keep at least 30cm clearance distance to all air vent of
the product.
•Need sufficient space for product installation and maintenance, please keep not less than 60cm clearance
distance from all around the product.

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NOTICE
It is recommended to conduct Wi-Fi and 4G signal strength while charger installation. The
RSSI (Received Signal Strength Indication) value is considered as good as higher than -65
dBm. Poor connection quality might interrupt charging process or data transaction.
6.2 Grounding and Safety Requirement
•The product must be connected to a grounded, metal, permanent wiring system. Connections shall comply
with all applicable electrical codes.
•Ensure no power is connected at all times when installing, servicing, or maintaining the charger.
•Use appropriate protection when connecting to main power distribution network.
•Use appropriate tools for each task.
CAUTION: The disconnect switch for each ungrounded conductor of AC input shall be provided by
installation contractor or technician in accordance with the National Electric Code, ANSI/NFPA 70.
CAUTION: A cord extension set or second cable assembly shall not be used in addition to the cable
assembly for connection of the EV to the EVSE.

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6.2.1 Service Wiring
Ground Connection
Always connect the Neutral at the service to Earth Ground. If ground is not provided by the electrical service,
then a grounding stake must be installed nearby. The grounding stake must be connected to the ground bar in the
main breaker panel and Neutral connected to Ground at that point.
480Vac (Line to Line) Three-Phase
CAUTION!
This is feed from Wye-connection power grid, the Standalone DC Fast Charger can connect to L1,
L2 or L3, and Neutral. Earth ground must be connected to neutral at only one point, usually at the
breaker panel.
DANGERS
Be Aware of High Voltage!
WARNING!
Earth Connection is Essential!
480V Three-Phase Wiring Connection
PE
277V 277V
277V
Neutral 480V
L3
L1
L2

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6.3 Unpack the charger
WARNING!
Charger weight might be 176 lbs. (80 kg).
Be careful during unpack process.
STEP 1
Remove the surrounding boards.
STEP 2
Remove the packaging film and the paper cover. Accessories (wall mount) are packed in a carton.
1
3
1
2
3
2
Accessories
Box

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STEP 3
Remove the surrounding cardboard and film. Take out the Charger and Gun holders.
Accessories Box
Gun holders
Charger
1
2
1
2
1
2
1
2
Accessories
Wall mount

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6.4 Recommended Tools for Installation and Inspection
6.4.1 Recommended Tools for Installation
Type Description
Philips Screwdriver No. 2 and 3
Shifting Wrench 8” (24mm)
Ball-Head Hex Key 2.5mm and 5mm
Socket Screwdriver No. 8, 10, 17 and 19
Electrical Tape Black / 15mm (0.6”) Width
AC Input Cable AWG#4 (21.15mm2) Cable x 5 (L1, L2, L3, N, PE)
Ring Terminal 1. AWG#4 x 5 (L1, L2, L3, N, PE)
2. Ring Terminal inner diameter is 6.4mm; outer diameter is 16.5mm
for L1, L2, L3 and N
3. Ring Terminal inside diameter is 5.3mm; outer diameter is 12mm for
PE
Crimping Pliers for Ring Terminal
Wire Stripper & Cutters
Machine Drill
Level Ruler
6.4.2 Recommended Tools for Inspection & Commissioning
Type Description
EV or EV Simulator Meet CHAdeMO/CCS Standard
Multiple Meter 1000V
Current Probe 100Amp
RFID Authorized Card
RFID No Valid Card
Door Key
Laptop or PC & CAT6 cable For Charger Configuration
Wi-Fi /4G signal quality checker Recommended

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6.5 Installation Procedure
6.5.1 Installing Charger
STEP 1
Place the wall-mounted bracket between 600mm (24 inches) and 1.2m (4 feet) above the floor, and then attach 4
pcs 3/8” expansion screws to the wall-mounted bracket. (Unit: mm)
STEP 2
Install the four tenons on the rear side of the charger into the grooves on the wall-mounted bracket.
Unit: mm
510
345
SCALE 0.500

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STEP 3
Screw 2 sets M6 screws to the bottom of the charger to fix the charger on the bracket.
STEP 4
Keep the hook-shape holders as cable holder or disassemble them if not necessary.

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6.5.2 Installing Gun Holder
STEP 1
Four screws of the Gun Holder must be disassembled at the circles below outlined.
STEP 2
Remove the Gun Holder cover and place Gun Holder base at the appropriate height between 600mm (24”) and
1.2m (4 ft), and then attach 2 pcs 5/16” expansion screws to the Gun Holder base, then assembly the cover back.
Gun Holder screw location Gun Holder screw location
The hole position of the Gun Holder
Unit: mm
120

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6.5.3 Installing Cables
STEP 1
Remove 2 of M5 screws and push the button (marked as no.3) to open front cover.
STEP 2
Please use XLPE power cables or equivalent for AC input connection, power cable outer diameter is between 32
and 40mm. If XLPE cable is not available, please use conduit hub and conduit size M50 to prevent electrical
hazards and do best water proof. the requirements of conduit shall be according to EN61386-24 or followed local
laws and regulations. Each wire shall be crimped with the corresponding terminal before feeding. L1, L2, L3 and
N shall choose terminals with inner diameter 6.4mm and outer diameter 16.5mm, PE shall choose terminals with
inner diameter 5.3mm and outer diameter 12mm. And then feeding the cable from bottom side and passing
through the cable gland.



1
2
3 tighten
loosen
OD
ID
Terminal

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Page 17 of 52
STEP 3
Fasten L1, L2, L3 and N wires onto the 4P terminal with M6 screws, torque force: 30Kgf.cm/5-15 secs. Fasten
PE wire to the busbar with M5 screw, torque force: 27Kgf.cm/5-15 secs. Keep proper length of each wire then
fasten cable grand.
STEP 4
Fasten L1, L2, L3 and N to an external beaker. Recommended breaker spec.: rated current shall be 50A, B Curve
type; with max. Residual leakage current (RCD) shall be 30mA, type A.
STEP 5
Turn on the power source and operation screen will be ready within 30 seconds.
Not following installation instruction will cause charger damage.
A 50A NFB with 30 mA RCD-Type A is recommended.
L1L2L3N
PE AWG#4 x 4