EVBOLT ASTEROPE 3 User manual

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Electric Vehicle DC Charger
ASTEROPE 3 – User Manual
EVB-DC-PS30
ASTEROPE
3

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Contents
1. Introduction..................................................................................................................................................................... 1
2. Features........................................................................................................................................................................... 1
3. Applications.................................................................................................................................................................... 1
4. User Interface.................................................................................................................................................................. 2
5. Specifications.................................................................................................................................................................. 3
5.1 Product Specification.............................................................................................................................................. 3
5.2 LED Indication and Operation Status..................................................................................................................... 4
5.3 Dimensions ............................................................................................................................................................. 5
5.4 Direction of cooling Airflow................................................................................................................................... 6
6. Installation Instructions................................................................................................................................................... 7
6.1 Before Installation................................................................................................................................................... 7
6.2 Grounding and Safety Requirement........................................................................................................................ 8
6.2.1 Service Wiring ................................................................................................................................................ 9
6.3 Unpack the charger ............................................................................................................................................... 10
6.4 Recommended Tools for Installation and Inspection............................................................................................ 12
6.4.1 Recommended Tools for Installation............................................................................................................ 12
6.4.2 Recommended Tools for Inspection & Commissioning............................................................................... 12
6.5 Installation Procedure ........................................................................................................................................... 13
6.5.1 Installing Charger.......................................................................................................................................... 13
6.5.2 Installing Gun Holder.................................................................................................................................... 15
6.5.3 Installing Cables............................................................................................................................................ 16
6.6 Installation Inspection & Commissioning............................................................................................................. 18
6.6.1 Environmental Check.................................................................................................................................... 18
6.6.2 External Infrastructure Readiness & Check.................................................................................................. 18
6.6.3 EVSE Check – Static (Non-Powered)........................................................................................................... 19
6.6.4 EVSE Check – Powered On.......................................................................................................................... 19
6.6.5 EVSE Check – Charging............................................................................................................................... 20
6.6.6 EVSE Check – Emergency stop check ......................................................................................................... 20
7. Operation Process ......................................................................................................................................................... 21
7.1 Operating Sequence .............................................................................................................................................. 21
7.2 Operating Procedure (ONLINE)........................................................................................................................... 21
7.2.1 EVBOLT iOS/Android Application ............................................................................................................. 21
7.2.2 EVBOLT WebApp ....................................................................................................................................... 21
7.3 Operating Procedure (OFFLINE) ......................................................................................................................... 22

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7.3.1 System Initialization ..................................................................................................................................... 22
7.3.2 User Authorization........................................................................................................................................ 23
7.3.3 Plug in Charging Connector.......................................................................................................................... 24
7.3.4 Prepare for Charging..................................................................................................................................... 24
7.3.5 In Charging ................................................................................................................................................... 25
7.3.6 Charging Terminated .................................................................................................................................... 26
7.3.7 Status Message.............................................................................................................................................. 26
7.4 Troubleshooting.................................................................................................................................................... 27
7.5 Status Codes.......................................................................................................................................................... 27
8. Maintenance.................................................................................................................................................................. 48
8.1 General Maintenance ............................................................................................................................................ 48
8.2 Replacement Kits and Accessories....................................................................................................................... 50
9. Limited Product Warranty ............................................................................................................................................ 51
10. Packing List .............................................................................................................................................................. 52

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Page 1 of 52
1.Introduction
The Wall Mount DC Fast Charger is the top choice to power battery electric vehicles (BEV) and plug-in electric
vehicles (PHEV). It is designed for quick charging in both public and private locations, such as retail and
commercial parking spaces, fleet charging stations, highway service areas, workplace, residence, etc.
The Wall Mount DC Fast Charger has the advantage of easy installation. The wall-mounted design and pluggable
power modules realize flexible and cost-effective installation for different types of locations. The DC Wall-
Mounted charger also has network communication capability. It is able to connect with remote network systems
and provide drivers of electric cars real-time information, such as the location of charging stations, charging
progress and billing information. The Wall Mount DC Fast Charger has a clear user interface with function
buttons, safety certifications and an excellent waterproof and dust proof design to provide the best choice for
outdoor environments.
2.Features
•Wall-Mounted design and pluggable power modules make installation easy and flexible.
•Offers customers the convenience of start/stop charging control from an authorized RFID smart card or
mobile APP.
•Built on latest industry standards for DC charging.
•Carries an outdoor rating capable of withstanding solid and liquid intrusions in outdoor settings making the
unit more stable and highly reliable.
•Provides a high-contrast, screen interface with multi-function buttons.
3.Applications
•Public and Private Parking Areas
•Community Parking Areas
•Parking Areas of Hotels, Supermarkets and shopping malls
•Workplace Parking Areas
•Charging Stations
•Highway Rest Areas

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Page 2 of 52
4.User Interface
Antenna
Indication Light
7" Information Screen
Right Button Left
Button RFID Card
Reader
•Charging Status
•Alarm information
•User Authorization
AC Cable Inlet
Key Switch (Power On/Off)
Emergency Stop
USB Port
RJ45 Port
Charging Cable Outlet
Charging Cable Outlet
Notice: According to EN-17186 requirement, this
document lays down harmonized identifiers for pow-er
supply for electric road vehicles. The requirements in this
standard are to complement the informational needs of
users regarding the compatibility between the EV
charging stations, the cable assemblies and the vehicles
that are placed on the market. The identifier is
intended to be visualized at EV charging stations, on
vehicles, on cable assemblies, in EV dealerships and in
consumer manuals as described.

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Page 3 of 52
5.Specifications
5.1 Product Specification
Model ASTEROPE 3 (EVB-DC-PS30)
AC
INPUT Voltage Rating 3Φ480Vac (+10%, -15%)
Input Current 40A
Electrical Distribution 3P+ N+ PE (Wye configuration)
Power Grid System TN/TT
Frequency 50/60Hz
Max. Input Power 33kVA
Power Factor > 0.99
Efficiency > 94%
DC
OUTPUT Output Voltage Range CCS1:150Vdc ~ 950Vdc
Maximum Output
Current CCS1: 31.5A@950Vdc
Maximum Output Power DC 30kW
Voltage Accuracy ±2%
Current Accuracy ±2%
Communication External Ethernet, Wi-Fi and 3G or 4G
Internal CAN Bus / RS485
Input Protection OVP, OPP, UVP, SPD
Output Protection SCP, OCP, OVP, LVP, OTP, IMD
Internal Protection OTP, AC Contactor Detection, DC Contactor Detection, Fuse Detection
Electrical Isolation Isolation between Input and Output
Standby Power < 100W
User Interface & Control
Display 7-inch LCD
Button Left Button: Home / Stop charge
User Authentication RFID Support ISO 14443A/B, ISO 15693, FeliCa
Lite-S (RCS966), OCPP, 2D Barcode, APP, Mobile
Payment
Backend Support OCPP 1.6 JSON
Display information *Charging process and status
*Status codes

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Page 4 of 52
Environmental
Conditions Operation Temperature -22°F to 122°F (-30°C to 50°C), power derating from
122°F (50°C) and above
Storage Temperature -40°F to 158°F (-40°C to 70°C)
Relative Humidity 5%~95% RH, non-condensing
Altitude ≤ 6560 ft (2000m)
Regulations
Safety UL2202, UL2231 -1/-2
EMI/EMC FCC Part 15B
Charging Interface CCS DIN 70121
Mechanical
Specifications
Dimensions (WxDxH) 24 x 9 x 27 inches (610 x 230 x 690 mm)
Weight (typ.) < 176 lbs. (80 kg)
DC Charging Connector CCS1
Cooling Forced Air
Ingression Protection IP55
Anti-vandalism IK10, does not include LCD & RFID cover
5.2 LED Indication and Operation Status
LED Status Left Indicator Right Indicator
Standby Green Green
Fault Red Red
Charging Blue Blue

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Page 5 of 52
5.3 Dimensions
Charger
(Unit: mm)
610 230
690

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Page 6 of 52
Wall-mount Bracket
(Unit: mm)
5.4 Direction of cooling Airflow
580
97
542
510
610
317
345
Air Out Air In

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Page 7 of 52
6.Installation Instructions
6.1 Before Installation
•Read all the instructions before using and installing this product.
•Do not use this product if power cable or charging cable have any damage.
•Do not use this product if the enclosure or charging connector are broken or open or if there is damage.
•Do not put any tool, material, finger or other body part into the charging connector or EV connector.
•Do not twist, swing, bend, drop or crush the charging cable. Never drive over it with a vehicle.
Warning: The product should be installed only by a licensed contractor and/or licensed technician in
accordance with all building codes, electrical codes and safety standards.
Warning: The product should be inspected by a qualified installer prior to initial use. Under no
circumstances will compliance with the information in this manual relieve user of his /her
responsibilities to comply with all applicable codes and safety standards.
•Power feed must be 3 Phase Wye configuration with TN(-S)/TT grounding systems.
•In the installation of TN(-S) system: the neutral (N) and the PE of the power distribution are directly
connected to the earth. The PE of the charger equipment is directly connected to the PE of power distribution
and separate conductor for PE and neutral (N).
•In the installation of TT system: the neutral (N) and the PE of the power distribution are directly connected
to the earth. The PE of the charger equipment is isolated to the PE of power distribution to the earth.
•The capacity of power supply should be higher than 33.0kVA in order to function correctly.
•The product should be installed in free air area and keep at least 30cm clearance distance to all air vent of
the product.
•Need sufficient space for product installation and maintenance, please keep not less than 60cm clearance
distance from all around the product.