EVBOLT CLASSIC 7 User manual

Intellectual property of EVBOLT, Inc
Electric Vehicle AC Charger
CLASSIC 10 –User Manual
EVB-AC-PAW7

Intellectual property of EVBOLT, Inc
Contents
1. Important Safety Instructions.................................................................................................................................... 1
2. Federal Communication Commission Interference Statement ................................................................................... 3
3. Industry Canada statement:....................................................................................................................................... 4
4. Interface................................................................................................................................................................... 6
5. Dimensions.............................................................................................................................................................. 7
5.1 Faceplate.......................................................................................................................................................... 7
5.2 Wall-Mount Bracket......................................................................................................................................... 7
6. Specifications........................................................................................................................................................... 8
7. Design Standards...................................................................................................................................................... 9
8. Status Description of the Charger ............................................................................................................................10
9. Installation Instructions...........................................................................................................................................12
9.1 Packing List.....................................................................................................................................................14
9.2 Tools and Materials Required ..........................................................................................................................15
9.3 Wall-mount Bracket Installation Requirements................................................................................................15
9.4 CLASSIC Installation Requirements................................................................................................................15
9.5 Installation Steps .............................................................................................................................................16
9.6 Wall-Mount Bracket Installation......................................................................................................................19
10. Operating Instructions .........................................................................................................................................21
10.1 Operating Procedures.......................................................................................................................................21
10.2 Operating Steps (ONLINE)..............................................................................................................................21
10.2.1 EVBOLT iOS/Android Application .........................................................................................................21
10.2.2 EVBOLT WebApp ..................................................................................................................................21
10.3 Operating Steps (OFFLINE)............................................................................................................................22
10.4 Error and Warning Message.............................................................................................................................23
11. Maintenance and Repair......................................................................................................................................24
11.1 Daily Maintenance...........................................................................................................................................24
11.2 Maintenance Spares.........................................................................................................................................24
11.3 Warranty and Maintenance ..............................................................................................................................25

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1. Important Safety Instructions
Please read all Important Safety Instructions as well as charging instructions in your vehicle owner’s manual
before attempting to charge your electric vehicle. Failure to do so can result in death or severe injury. Save this
user manual for future reference. There are many safety features built into the charger. Read all the safety
information and warnings in this manual to avoid any risks or hazards and risks associated with using this charger.
WARNING!
• When using electric products, basic precautions should always be followed. This manual contains important
instructions, including the following, that must be followed during installation, operation and maintenance.
• Do not install or use the charger near flammable, explosive, corrosive, or combustible materials, chemicals,
or vapors.
• Turn off the input power of the charger before performing any maintenance to the charger.
• The device is designed only for vehicles that are compatible with the SAE J1772 Level 2 charging standard.
• Do not use the charger if it is defective, appears cracked, frayed, broken or damaged.
• Do not attemptto open, disassemble, repair, tamperwith, or modify the charger. Contact ourCustomer Service
department if you have any questions or require any parts replacements or repairs.
• Do not use the charger when you are, the vehicle is, or the charger is exposed to severe rain, snow, or other
severe weather.
• When transporting the charger, handle it with care and do not drag or step on the device.
• Do not touch the charging connector terminal with any sharp metallic objects to preventing damage.
• Do not forcefully pull the charging cable, damage it with sharp objects, put fingers, or insert foreign objects
into any part of the charging connector.
• Risk of explosion. This device has arcing or sparking parts that should not be exposed to flammable vapors.
• Risk of electric shock. Do not remove cover or attempt to open the enclosure of this device. There are no user
serviceable parts inside. Contact a qualified service company if you require any service repairs.
• To reduce the risk of fire, this charger should only be connected to circuit overcurrent protection in accordance
with the National Electrical Code, ANSI/NFPA 70, and the Canadian Electrical Code, Part I, C22.1.

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•This charger should be installed, adjusted, and serviced by a qualified electrician or a person familiar with the
construction and operation of this type of charger and the dangers involved. Failure to observe this precaution
could result in damage to the charger or even severe injury or death.
•Incorrect installation and testing of the charger could potentially damage either the vehicle’s battery and the
charger. This type is damage is not covered by our warranty policy.
•Ensure that the charging cable iswell-positioned during the charging processto avoid the cable gettingstepped
on, tripped over, or subjected to damage or stress.
•Do not use this charger with a frayed charging cable with damaged insulation or any other sign of damage.
•Ensure the wire type, diameter, current rating, and temperature rating comply with the local electrical
standards and requirements in your local area.
•Before starting the installation, turn off all power.

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2.Federal Communication Commission Interference Statement
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1)
This device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part
15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in
a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning the equipment off
and on, the user is encouraged to try to correct the interference by one of the following measures:
•Reorient or relocate the receiving antenna.
•Increase the separation between the equipment and receiver.
•Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
•Consult the dealer or an experienced radio/TV technician for help.
FCC Caution: Any changes or modifications not expressly approved by the party responsible for compliance
could void the user's authority to operate this equipment.
This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.
Radiation Exposure Statement:
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This
equipment should be installed and operated with minimum distance 20cm between the radiator & your body.

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3. Industry Canada statement:
This device complies with ISED’s license-exempt RSSs. Operation is subject to the following two conditions: (1)
This device may not cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Le présent appareil est conforme aux CNR d’ ISED applicables aux appareils radio exempts de licence.
L’exploitation est autorisée aux deux conditions suivantes : (1) le dispositif ne doit pas produire de brouillage
préjudiciable, et (2) ce dispositif doit accepter tout brouillage reçu, y compris un brouillage susceptible de
provoquer un fonctionnement indésirable.
Radiation Exposure Statement:
This equipment complies with ISED radiation exposure limits set forth for an uncontrolled environment. This
equipment should be installed and operated with greater than 20cm between the radiator & your body.
Déclaration d'exposition aux radiations:
Cet équipement est conforme aux limites d'exposition aux rayonnements ISED établies pour un environnement
non contrôlé. Cet équipement doit être installé et utilisé à plus de 20 cm entre le radiateur et votre corps.
This device is intended only for OEM integrators under the following conditions: (For module device use)
The antenna must be installed and operated with greater than 20cm between the antenna and users, and
The transmitter module may not be co-located with any other transmitter or antenna.
As long as the 2 conditions above are met, further transmitter test will not be required. However, the OEM
integrator is still responsible for testing their end-product for any additional compliance requirements required
with this module installed.
Cet appareil est conçu uniquement pour les intégrateurs OEM dans les conditions suivantes: (Pour utilisation de
dispositif module)
1) L'antenne doit être installé et exploité avec plus de 20 cm entre l'antenne et les utilisateurs, et
2) Le module émetteur peut ne pas être coïmplanté avec un autre émetteur ou antenne.
Tant que les 2 conditions ci-dessus sont remplies, des essais supplémentaires sur l'émetteur ne seront pas

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nécessaires. Toutefois, l'intégrateur OEM est toujours responsable des essais sur son produit final pour toutes
exigences de conformité supplémentaires requis pour ce module installé.
IMPORTANT NOTE:
In the event that these conditions cannot be met (for example certain laptop configurations or co-location with
another transmitter), then the Canada authorization is no longer considered valid and the IC ID cannot be used on
the final product. In these circumstances, the OEM integrator will beresponsible for re-evaluating the end product
(including the transmitter) and obtaining a separate Canada authorization.
NOTE IMPORTANTE:
Dans le cas où ces conditions ne peuvent être satisfaites (par exemple pour certaines configurations d'ordinateur
portable ou de certaines co- localisation avec un autre émetteur), l'autorisation du Canada n'est plus considéré
comme valide et l'ID IC ne peut pas être utilisé sur le produit final. Dans ces circonstances, l'intégrateur OEM
sera chargé de réévaluer le produit final (y compris l'émetteur) et l'obtention d'une autorisation distincte au
Canada.

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4.Interface
LED Light
Indication
SAE J1772
AC Charging
Connector
Rear Notch
Charging Cable Inlet
RJ45 Cable Inlet
AC Power Inlet
RFID

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5.Dimensions
5.1 Faceplate
5.2 Wall-Mount Bracket
10.24"
11.02"
3.94"
3.94"
3.15"
6.85"
Ø0.28"x4

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6.Specifications
MODEL NAME
CLASSIC 7 (EVB-AC-PAW7)
Rated Input Voltage
200-240 VAC Single Phase
Rated Output Current
32A
AC Power Frequency
50/60 Hz
Input Protection
UVP, OVP, RCD, SPD, Ground fault Protection
Output Protection
OCP, OTP, Control pilot fault
Output Interface
SAE J1772 AC Charging Connector
Storage Temperature
-22ºF ~ +158ºF ( -30ºC ~ +70ºC)
Operation Temperature
-22ºF ~ +122ºF ( -30ºC ~ +50ºC)
Relative Operation Humidity
Up to 95% at 122˚F (50°C) non-condensing
RFID Authorization
Networking Version, Wi-Fi Version, 4G Version
RJ45 Cable Inlet
10M/100M Base-T
Wi-Fi Function*1
802.11 b/g/n
2G/3G/4G Function*2
LTE, UMTS/HSPA (+), GSM/GPRS/EDGE
Cable Length
16.4 ft (5 meters)
Protection Level
NEMA TYPE 3R
Installation type
Wall Mount, Pedestal Mount
Altitude
≤ 6562 ft (≤ 2000 meters)
Weight
8.82 lbs. (4 kg)
Dimensions
10.24in x 11.02in x 3.94in (260mm x 280mm x 100mm)
Status Indication
Red, Green, Blue LED
*1 Wi-Fi Version
*2 4G Version

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7.Design Standards
Safety Standards
UL2594: Electric Vehicle Supply Equipment
UL 2231-1: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: General Requirements
UL 2231-2: Personnel Protection Systems for Electric Vehicle (EV) Supply Circuits: Particular Requirements
for Protection Devices for Use in Charging Systems
UL 2251: Plugs, Receptacles and Couplers for Electric Vehicles
UL 62: Flexible Cords and Cables
UL 991: Tests for Safety-Related Controls Employing Solid-State Devices
UL 1998: Software in Programmable Components
NFPA 70 Article 625: National Electrical Code, Electric Vehicle Charging System
UL840 (Clearance and Creepage)

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8.Status Description of the Charger
Standby –Green Light
The READY light stays it during standby mode.
RFID Authorization (Internet Edition) –Green
Light Flashing
The Green light is flashing after the RFID is
authorized.
Waiting for Charging –Blue Light
After the vehicle connector is connected to the
vehicle inlet, the CHARGE light is constantly lit.

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Charging –Blue Light Flashing
The CHARGE light flashes while charging.
Fault –Red Light
The red light is lit during fault. Please refer to "8.4
Error and Warning Messages" for detailed
information.

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9.Installation Instructions
Safety Requirements
•Read this user manual thoroughly and make sure to review all local building and electrical codes are reviewed
before installing the AC charger.
•A qualified technician should install the AC charger according to the user manual and local safety regulations.
•Use appropriate protection when connecting to the main power distribution cable.
•Type B, C or D breaker with a 40Amp current rating should be installed in the upstream AC distribution box.
•Disconnect switch for each ungrounded conductor of AC input shall be provided by others in accordance with
the National Electric Code, ANSI/NFPA 70.
•Verify that the Wall Connector is properly grounded. The Ground connection must be bonded in the upstream
power supply for proper operation. Check all physical connections, including the wire box terminals,electrical
panel(s), and junction boxes. In residential power supplies, check the bond between Ground and neutral at the
main panel. If connected to a step- down transformer, contact the transformer's manufacturer for direction on
how to bond the ground connection.
Power Grid Connection and Grounding Type
•This AC charger supports different power grid connections and grounding types. You can configure through
the setting dip switch. Setting methods are shown below.
•Before setting the dip switch, make sure the input power is turned OFF.
•Use a non-conductive object to set the dip switch.
AB
A Dip switch
B Rotary switch

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Switch 1 (Power Grid Type)
Switch 2 (Grounding System)
ON
LN
IT
OFF
LL
TT-TN
* Note 1: The default value in North America is (LL / TT-TN).
* Note 2: If it isnot the above standard grid type,please contact our technical staff for assistanceand confirmation.
Maximum Output Current
This AC charger can support different maximum output
current through the setting rotary switch. Setting methods
are shown below
•Before setting the rotary switch, make sure the input
power is turned OFF.
•Use a non-conductive object to set the rotary switch.
Switch
Setting
Number
0
1
2
3
4
5
6
7
8,9
A
B~E
F
Maximum
Output
Current
Test
Mode
6A
8A
10A
13A
16A
20A
25A
32A
30A
Invalid
Setting
Slave
Mode
* Note 3: The default value in North America and Japan is 32A.
120V 120V
208V
PE
L1
L2
V/2 V/2
V
PE
L1
L2
0 V
V
PE
L
V=240 or 200 volt
Charger
input terminal
Charger
input terminal
Charger
input terminal
V=240 or 230 or 220 or 200 volt
N

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9.1 Packing List
No.
Product Name
Qty
Notes
1
AC Charger (With Charging Cable)
1
2
Wall-Mount Bracket
1
3
User Manual
1
4
Product Certification
1
5
Expansion Screw
4
6
M6 Self-Tapping Screws
4
7
M4 Screw
2
8
M25 Cable Gland
1
9
RFID Card (RFID Version ONLY)
2
10
Needle Terminal
3
Product Certification
Date of inspection
Inspector
1 2 3 4 5
6 7 8
RFID
9 RFID Version 10 10
Intellectual property ofEVBOLT, Inc
ElectricVehicle ACCharger
CLASSIC 10 –User Manual
EVB-AC-PAW7

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Page 15 of 25
9.2 Tools and Materials Required
Tools required before installing the charger onto the Wall-Mount Bracket are:
•Wire stripper
•Crimpers for terminals
•Phillips screwdriver for M4 ~ M6
•Slotted screwdriver for 4~5.5MM
•Voltmeter or digital multimeter (for measuring AC voltage at the installation site)
•The inserting cable should meet the best waterproof performance. It is recommended to use a 3 core / 8AWG
or 10mm² cable (XLPE or equivalent cable) to pull the cable from the distribution box. The maximum outer
diameter of the cable should be 13mm ~ 18mm.
•Level ruler
•Pencil or marker
•Machine drill
9.3 Wall-mount Bracket Installation Requirements
Before installing the wall-mount bracket, you should confirm that the loading capacity of the wall can reach a
weight of 36 kg. When installing on acement wall, you can use the included expansion screw to install the bracket
and use a cement drill to drill holes on the cement wall (Ø8mm) following the hole spacing in accordance with
3.2. When installing on a wooden wall, you can directly use the included M6 self-tapping screws to install the
wall-mount bracket and use the wall-mount backplane to lock and install on the wall directly.
9.4 CLASSIC Installation Requirements
To select the best location and position to install the wall-mount unit, you should first determine the parking
position of the vehicle to ensure the charging connector can be easily inserted into the vehicle charging inlet.
The wall-mount unit should be located:
•In a well-ventilated area. Avoid installing in closed boxes or near the exothermic chargers.
•1.2 meters or 4 feet above the floor.
•250mm (10inches) from any obstacles to allow cables to loop around the wires and related maintenance.
•If in an enclosed garage, on the side of vehicle charging inlet.

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9.5 Installation Steps
Warning for Wi-Fi and 4G versions:
Due to different congenital environments, it is recommendedto first conduct Wi-Fi and 4G module network signal
tests before finalizing your settings. It is recommended that the RSSI (Received Signal Strength Indication) value
should be higher than-65dBm. If it is lower than this value, it may result in a weak Wi-Fi or 4G connection or
disconnection due to external interference in the area.
STEP 1
Use screwdriver to loosen the 9 fixed screws on the rear of charger, then remove the front cover.
STEP 2
Connect and lock the M25 waterproof gland Part1 and Part2 (including the washer) to the mounting holes as
shown below.
�� 1.000
1
2
3
4
5
6
7
8
9
1
2
1
3
2
M25 waterproof
gland

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STEP 3
15~18mm of the insulation sheath should be stripped off the three ACwires. Take out theincluded needle terminal
and install the needle terminal on the three GND/PE, L1/L, L2/N wires. Pass the three wires through the M25
waterproof gland Part 3.
STEP 4
Insert the three wires into the wire holes of the green terminal block to the corresponding GND/PE, L1/L, L2/N
and lock them. The recommended screw torque is 1.5 N-m (13.3 lbf.in).
3
GND/PE L1/L L2/N

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STEP 5
Upon completion, lock the M25 waterproof gland Part 3, and affix and tighten the 9 screws on the front cover.
The recommended screw torque is 0.7 N.m (6.2 lbf.in)
3