Evikon PluraSens E2670-LEL User manual

PluraSens®
Flameproof
Combustible Gas Detector-Transmitter
E2670-LEL
User Manual

E2670-LEL Rev 15.03.2023
Table of contents
Acetylene 3
Butane 4
Hexane 5
Hydrogen 6
Methane 7
Octane 8
Propane 9
Specifications 10
Product description 12
Safety requirements 12
Operating conditions 13
Installation guidelines 13
Mounting dimensions 15
Electrical connections 16
Correct and incorrect cabling for 24 VAC 18
Operation 19
Maintenance 19
Calibration 19
Delivery setDetector-transmitter E2670 20
Order code for E2670-LEL options 20
Configuring 21
Return to default settings 21
Modbus RTU Communication 22
RS485 communication interface 22
Communication parameters 22
2

E2670-LEL Rev 15.03.2023
Modbus holding registers 22
Warranty 27
Manufacturer contacts 27
3

E2670-LEL Rev 15.03.2023
Acetylene
A colorless flammable gas, lighter than air. Mixtures with air are explosive. It results from
the interaction of calcium carbide with water. In industrial production, acetylene is mainly
manufactured by the pyrolysis of light hydrocarbons.
Acetylene is widely used for welding and cutting of metals. The usage of acetylene as a
feedstock in the chemical industry declines due to cost and environmental considerations.
Synonyms/Trade Names: Ethine, Ethyne.
Chemical formula
HC≡CH
Molar weight
26
Relative gas density (to air)
0,90
Conversion*
1 ppm= 1.06 mg/m3
Boiling point
-84 °C
Low explosive limit (LEL), % vol. in air
2.3* (2.5**)
Upper explosive limit (UEL), % vol. in air
100
Odor
Odorless or with a faint ethereal smell if pure. The
commercial-grade may have a garlic-like smell due to
impurities.
Hazards
Highly flammable.
Gas/air mixtures are explosive. Forms explosive
acetylide compounds with copper, mercury, silver &
brasses (containing more than 66% copper).
Asphyxiant. Non-toxic, but, when generated from
calcium
carbide, it can contain toxic impurities such as traces of
phosphine and arsine.
Exposure
limits (NIOSH)
REL C
2662 mg/m3 /2500 ppm
4

E2670-LEL Rev 15.03.2023
Butane
A colorless flammable gas that is heavier than air. The term “butane” is used for any of two
structural isomers (n-butane or iso-butane, with unbranched and branched-chain
respectively) or for their mixture. Occurs in light petroleum fractions.
Butane is used mainly as a fuel and as a feedstock in organic synthesis. It is applied also
as a propellant in aerosol sprays and may be used as an ozone-friendly refrigerant.
Mixtures of butane with propane and other hydrocarbons are referred to as LPG (liquefied
petroleum gas).
Chemical formula
n-butane
CH3CH2CH2CH3
iso-butane
CH3CH(CH3)CH3
Molar weight
58
Relative gas density (to air)
2.0
Conversion*
1 ppm = 2.38 mg/m3
Boiling point
-0.56 °C
−11.7 °C
Low explosive limit (LEL), % vol. in air
1.4* (1.6**)
1.5* (1.8**)
Upper explosive limit (UEL), % vol. in air
8.4
9.6
Odor
Gasoline-like odor
Hazards
Highly flammable.
Inhalation of butane can cause euphoria, drowsiness,
narcosis, asphyxia, cardiac arrhythmia, fluctuations in
blood pressure, and temporary memory loss, when
abused directly from a highly pressurized container,
and
can result in death from asphyxiation and ventricular
fibrillation.
Exposure limits
(NIOSH)
TWA
1900 mg/m3 /800 ppm
Not established
5

E2670-LEL Rev 15.03.2023
Hexane
A colorless flammable gas that is heavier than air. Hexane is a constituent component of
gasoline. It is widely used in solvents as it is cheap, relatively safe and largely unreactive. It
is also used as an industrial cleaner and degreaser and is an ingredient in many consumer
products.
Chemical formula
C6H14
Molar weight
86.18
Relative gas density (to air)
2.97
Conversion*
1 ppm = 3.52 mg/m3
Boiling point
68.7 °C
Low explosive limit (LEL), % vol. in air
1.0* (1.2**)
Upper explosive limit (UEL), % vol. in air
7.5
Odor
Petroleum-like odor
Hazards
Highly flammable.
Inhalation of hexane can cause irritation of respiratory
tract, cough, mild depression, cardiac arrhythmias.
Exposure limits
TWA
1800 mg/m3 /500 ppm
6

E2670-LEL Rev 15.03.2023
Hydrogen
A colorless, odorless, flammable gas that is much lighter than air. Mixtures with air are
explosive. Results from the interaction of acids, bases, and water with active metals and
from the electrolysis of aqueous solutions. In industrial production, the main source of
hydrogen is hydrocarbons.
Chemical formula
H2
Molar weight
2
Relative gas density (to air)
0.07
Conversion*
1 ppm = 0.0818 mg/m3
Boiling point
−252.88 °C
Low explosive limit (LEL), % vol. in air
4.0
Upper explosive limit (UEL), % vol. in air
75
Odor
Odorless
Hazards
Flammable forms explosive mixtures with air.
Asphyxiant.
Exposure limits
Not established
7

E2670-LEL Rev 15.03.2023
Methane
A colorless flammable gas, the main component of natural gas, marsh gases. Methane
results from bacterial decomposition of plant and animal matter (landfill gas).
Methane is widely used as a fuel and chemical feedstock.
Synonyms: Marsh Gas, Natural Gas, Carbon tetrahydride, Hydrogen carbide.
Chemical formula
CH4
Molar weight
16
Relative gas density (to air)
0.55
Conversion*
1 ppm = 0.65 mg/m3
Boiling point
−161.49 °C
Low explosive limit (LEL), % vol. in air
4.4* (5.0**)
Upper explosive limit (UEL), % vol. in air
15
Odor
Odorless when pure. Methane used in the kitchens
contains an odorant
Hazards
Highly flammable, mixtures with air are explosive.
Asphyxiant.
Exposure limits
Not established
8

E2670-LEL Rev 15.03.2023
Octane
A colorless flammable gas that is heavier than air. Octane is a component of gasoline
(petrol).
Chemical formula
C8H18
Molar weight
114.23
Relative gas density (to air)
3.86
Conversion*
1 ppm = 4.67 mg/m3
Boiling point
125.6 °C
Low explosive limit (LEL), % vol. in air
1.0
Upper explosive limit (UEL), % vol. in air
6.5
Odor
Gasoline-like odor
Hazards
Highly flammable.
Inhalation of octane may cause irritation of respiratory
tract, depression, and pulmonary edema.
Exposure limits (NIOSH)
350 mg/m3 /75 ppm
9

E2670-LEL Rev 15.03.2023
Propane
A colorless flammable gas that is heavier than air. It occurs in light petroleum fractions.
Propane is used mainly as a fuel and as a feedstock in organic synthesis. It is applied also
as a propellant in aerosol sprays and may be used as an ozone-friendly refrigerant.
Mixtures of propane with butane and other hydrocarbons are referred to as LPG (liquefied
petroleum gas).
Chemical formula
CH8CH2CH8
Molar weight
44
Relative gas density (to air)
1.55
Conversion*
1 ppm =1.80 mg/m3
Boiling point
−42 °C
Low explosive limit (LEL), % vol. in air
1.7* (2.1**)
Upper explosive limit (UEL), % vol. in air
9.5
Odor
Odorless when pure. Commercially available propane for
fuel purposes may contain odorant (“gas smell”).
Hazards
Highly flammable, mixtures with air are explosive.
Asphyxiant. May cause dizziness, confusion, excitation
when inhaled.
Exposure limits
(NIOSH)
TWA
1800 mg/m3 /1000 ppm
IDLH
2100 ppm [10%LEL]
Conversion of ppm to mg/m3 is calculated for 25°C and 1 atm.
10

E2670-LEL Rev 15.03.2023
Specifications
Sampling method
Diffusion
Sensor type
Metal oxide semiconductor
Catalytic (pellistor)
Typical detection range
0…100% LEL
0…100% LEL
Resolution / digital unit
0.1% LEL
1% LEL
Response time T90
ca. 60 s
10 s
≤
Sensor lifetime
>5 years
>3 years
Operating temperature
-40...+70°C
-10...+50°C
Calibration interval
12 month
6 month
In dusty or harsh environments more frequent calibration may be
required
Signal update
Every 1 second
Power supply
12...36 VDC (default),
24 VAC or 230 VAC as options
Power consumption
< 2 VA
Analog outputs
2 × 4-20 mA / 0-10 V, user settable
Output scale width
> 10 × resolution
Recommended: 20-100% of the detection range
Outputs assignment
OUT1 2 gas; OUT2 2 gas
Load resistance
RL< (Us - 2 V) / 22 mA for 4-20 mA
RL> 250 kOhm for 0-10 V mode
Digital interface
RS485, Modbus RTU protocol
No galvanic isolation
Cable connections
Screwless spring-loaded terminals
Enclosure
Grey die-cast aluminium, wall mount, protection class IP65
Dimensions
H155 × W145 × D110 mm
H155 × W155 × D110 mm (with one cable gland)
H155 × W165 × D110 mm (with two cable glands)
Protection
Flameproof, ATEX: II 3G Ex d IIC T6 Gc
II 3D Ex tb IIIB Ip65 T85°C Dc
ATEX Approvals
Enclosure:
ATEX / IECEx
FTZU 03 ATEX 0207U
11

E2670-LEL Rev 15.03.2023
IECEx FTZU 12.0017U
II 2 G Ex db IIC Gb
II 2 D Ex tb IIIC Db
Glands:
ATEX / IECEx
EESF 19 ATEX 023X
II 2G Ex db IIC Gb
II 2D Ex tb IIIC Db IP66
CE marking
According to 2014/30/EU and 2014/34/EU,
EN 61000-6-3:2020, EN 61326-1:2013 (EMC, Emissions)
EN 61000-6-1:2019, EN 61000-6-2:2019, EN 61326-2-1:2013 (EMC,
Immunity)
EN 60079-0:2018, EN 60079-1:2014, EN 60079-31:2014,
EN 60079-29-1:2016, EN 60079-29-2:2015, EN 60079-29-3:2014
Operating conditions
(operating temperature is specified above)
<95%RH, non-condensing, 0,9...1,1 atm
Explosion-safe zones and ATEX Zones 2 and 22
Normal ambient oxygen level
Avoid strong mechanical shock, vibrations or EMI
Avoid exposure to corrosive gases, carbon disulfide or silicon containing
volatile products
Relay option
Output relays
2 × SPST relays (closing contact),
250 VAC / 30 VDC, 5 A max
Alarm set-points
Determined by the user within 5-95% of the detection range
12

E2670-LEL Rev 15.03.2023
Product description
E2670 is a series of flameproof gas detectors-transmitters intended for operation in safe
zones and ATEX Zones 2 and 22. E2670 series devices are based on the PluraSens®
multifunctional platform and provide all its features. The instruments utilize gas sensors of
various types with excellent repeatability, stability, and long lifetime.
The E2670 series provides two independent analog outputs OUT1 and OUT2,
user-selectable to 4-20 mA or 0-10 V, proportional to gas concentrations. RS485 Modbus
RTU digital communication interface allows easy instrument configuration and integration
into various automation systems.
The following features are available as an option:
●Two relays RE1 and RE2 with closing contacts. Relay outputs can be used to
switch alarm sirens, ventilation fans, shut-off valves, or other actuators,
●24 VAC or 230 VAC as options for power supply.
The version of your detector is marked on the package. If the symbol ⚠ is marked on the
equipment, consult the documentation for further information.
Safety requirements
Misuse will impair the protection of the product. Always adhere to the safety provisions
applicable in the country of use.
Do not perform any maintenance operation with the power on. Do not let water or foreign
objects inside the device.
Removal of the PCB from the enclosure voids the warranty. Do not touch the electronic
components directly, as they are sensitive to static electricity.
Connection diagrams can be found in the electrical connections section. The device might
not perform correctly or be damaged if the wrong power supply is connected.
It is crucial to tighten properly all the thread connections (screws, cable glands). Use ATEX
certified armored cables or cable conduits that are rated for use in the desired
environment.
A disconnecting device that is marked as such and easily accessible should be included in
the installation of this product.
The device should be properly earthed.
13

E2670-LEL Rev 15.03.2023
Operating conditions
The device should be used in a basic electromagnetic environment, where the latter is
defined in EN 61326-1. Avoid strong mechanical shock and vibrations. Although E2670
series devices are suitable for use in the presence of flammable dust, special precautions
should be taken when operating in a dusty environment. Dust may block the porous filter of
the sensor and compromise the results of the measurement. The detector should be
inspected regularly if used in a dusty atmosphere. Keep the instrument away from direct
sunlight. A sudden temperature or humidity change might affect the sensitivity of the
sensor. Make sure that installation and maintenance are performed in an explosion safe
atmosphere.
Installation guidelines
Before proceeding with the installation it is mandatory to read the Safety requirements
section and make sure to comply with all listed instructions. Installation standards EN
60079-29-2 and EN 45544-4 are also recommended for further instructions and related
information about the installation. During the installation of the detector-transmitter the
following points must be considered:
●Application (air quality control or leakage detection.)
●Properties of the space under investigation (room geometry, direction, and
velocity of airflows, etc.),
●For gases lighter than air, install the sensor higher than the potential
leakage/generation source or near the ceiling. Combustible gases lighter than air
are hydrogen, methane, and acetylene. Propane, hexane, octane and butane are
heavier than air and tend to sink. It is recommended to place the sensor lower
than potential leakage or generation source.
●The device should be accessible for maintenance and repair.
The aforementioned conditions above will affect the coverage area of the device. However,
the coverage area for a detector-transmitter is usually between 2.5 to 5 meters radius.
For early leakage detection, install the sensor as close as possible to the potential leakage
sources (flanges, valves, pressure reducers, pumps, etc.), taking into consideration other
points listed above.
For general area monitoring without definite leakage sources, the detectors should be
distributed evenly in the room.
For personal safety control, the detectors are installed in the breathing zone (at the height
of the head of people or animals). The recommended sensor position is vertical, pointing
downwards.
14

E2670-LEL Rev 15.03.2023
The device is fixed on the wall using two fixing holes located outside the sealed area of the
device (see dimensional drawing). Unscrew four lid screws and detach the lid from the
detector. Fix the detector on the wall and earth the enclosure using an earthing terminal on
the side of the device.
NOTE! Never perform installation or maintenance in an explosive atmosphere!
15

E2670-LEL Rev 15.03.2023
Mounting dimensions
Mounting holes
16

E2670-LEL Rev 15.03.2023
Electrical connections
Unscrew lid from the device. Use the M20 cable gland to let in cables of the power supply
and of the external devices. Attach the power cable to the device without turning it on.
Using the connection diagram below, connect the analog outputs and digital interface
terminals to the relevant devices according to your tasks.
Version with PSU and relays Version with PSU and without relays
Version without PSU and with relays Version without PSU and relays
17

E2670-LEL Rev 15.03.2023
Jumpers
J1
OUT1 type (open: 4-20 mA; closed 0-10 V)
J2
OUT2 type (open: 4-20 mA; closed 0-10 V)
X6
Reset Modbus network parameters to default
X4 terminals
OUT1
4-20 mA / 0-10 V output
OUT2
4-20 mA / 0-10 V output
0V
0 V / 24 VAC Neutral (optional)
A
RS485 A / Data +
B
RS485 B / Data -
+U
+24 VDC / 24 VAC Phase (optional)
X5 terminals (optional)
L
90…265 VAC Phase
N
90…265 VAC Neutral
RE1 NO
Relay 1, normally open terminal
RE1 COM
Relay 1, common terminal
RE2 NO
Relay 2, normally open terminal
RE2 COM
Relay 2, common terminal
The screwless quick connect spring terminals on the E2670 series devices are suitable for
a wide range of wires with a cross-section of 0.2...1.5 mm2. We recommend striping the
wire end by 8...9 mm and using wire end sleeves.
To connect the wire, insert the wire end into the terminal hole. To disconnect, push the
spring-loaded terminal lever, pull the wire out, and release the lever.
Use a twisted-pair cable, e.g. LiYY TP 2×2×0.5 mm2or CAT 5, to connect the device to the
RS485 network. A and B on the device represent DATA+ and DATA- respectively, polarity
must be respected when connecting to an external RS485 network.
Both analog outputs can be independently changed between 4-20 mA and 0-10 V type
using jumpers J1 (OUT1) and J2 (OUT2). By closing pins on a specific jumper the related
output is 0-10 V, with an open jumper the output is 4-20 mA. Power restart is required after
changing the position of the jumpers.
18

E2670-LEL Rev 15.03.2023
NOTE! The outputs are not galvanically isolated from the external power supply and share
a common 0V. Allowed load resistance limits are stated in the Specifications table. To
power the instrument from an external power source, connect terminals 0V and +U to the
source. If the integrated mains power supply module is used, connect terminals L and N to
the mains.
NOTE! Actuator short-circuits should be avoided, to protect the instrument relays using
external fuses or safety switches.
Correct and incorrect cabling for 24 VAC
19

E2670-LEL Rev 15.03.2023
Operation
Turn on the power. The instrument warm-up time takes about 1 minute after switching on
and the final sensor stabilization time to maximum accuracy takes about 30 minutes, but
depending on the sensor type, it can take up to several hours. The operating status is
indicated by the LED on the PCB of the device. The control LED (red) response to different
processes is presented in the following table:
Mode
LED mode
During calibration mode or sensor heating
period (if activated)
0.5 Hz (50% on, 50% off)
Relay 1 turned on
Blinking 1 Hz (50% on, 50% off)
Relay 2 turned on
Blinking 2 Hz (50% on, 50% off)
During the Modbus communication cycle
Short on-off pulses
Normal operating/measurement
Continuously on or off
Make sure that the detector-transmitter is properly mounted, the external devices
connected, the power LED (green) on, and the control LED (red) is constantly lit. Make
certain that the cable glands are properly tightened to ensure the conformity to IP65
protection class. Place the lid back and fix it with the screws. The device is ready to use.
Maintenance
Do not perform any maintenance operation with the power on.
Clean the device with a soft damp cloth. Do not use any abrasive cleaning agents. Do not
immerse the device in water or any cleaning media.
Calibration
E2670-LEL devices have been calibrated by the Manufacturer with standard gas mixtures
before delivery. Provided that the sensor is used under moderate conditions, the
recommended recalibration interval for metal oxide sensor is 12 months. Catalytic sensors
are more sensitive to the environment and require field recalibration every 6 months.
Please contact your Dealer for more information.
20