Exmark 116-5297 User manual

FormNo.4500-900RevD
InstallationInstructions
TurfStriperKit
PioneerS-Series48,52,and60InchDecks
KitNo.116-5297
ForSerialNos.920,000&Higher
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ItemPartNo.DescriptionQtyItemPartNo.DescriptionQty
1109-6964Roller-Striper13116-5147-01Bracket-MountRH1
2Asm-BoltBag14116-5148-01Bracket-MountLH1
2:13231-2Bolt,Carriage3/8-16x185116-5149Wld-RollerShaft1
2:2104-8301Nut,Nyloc3/8-16Flg86116-5150Wld-PlateStriper1
2:33234-11Screw,HHFLG3/8-16x147*116-5298Template-Drill1
*Notshown
Figure1
©2014—ExmarkMfg.Co.,Inc.
IndustrialParkBox808
Beatrice,NE68310
www.Exmark.comOriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*4500-900*D

SafetyAlertSymbol
ThisSafetyAlertSymbol(Figure2)isusedbothinthis
instructionsheetandonthemachinetoidentifyimportant
safetymessageswhichmustbefollowedtoavoidaccidents
Thissymbolmeans:ATTENTION!BECOMEALERT!
YOURSAFETYISINVOLVED!
Figure2
SafetyAlertSymbol
Thesafetyalertsymbolappearsaboveinformationwhich
alertsyoutounsafeactionsorsituationsandwillbefollowed
bythewordDANGER,WARNING,orCAUTION.
DANGER:Whitelettering/Redbackground.Indicatesan
imminentlyhazardoussituationwhich,ifnotavoided,Will
resultindeathorseriousinjury.
WARNING:Blacklettering/Orangebackground.Indicates
apotentiallyhazardoussituationwhich,ifnotavoided,Could
resultindeathorseriousinjury.
CAUTION:Blacklettering/Yellowbackground.Indicates
apotentiallyhazardoussituationwhich,ifnotavoided,May
resultinminorormoderateinjury.
Thismanualusestwootherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
WARNING
Whilemaintenanceoradjustmentsarebeingmade,
someonecouldstarttheengine.Accidentalstarting
oftheenginecouldseriouslyinjureyouorother
bystanders.
Removethekeyfromtheignitionswitch,engage
parkingbrake,andpullthewire(s)offthespark
plug(s)beforeyoudoanymaintenance.Alsopush
thewire(s)asidesoitdoesnotaccidentallycontact
thesparkplug(s).
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
InstallingtheTurfStriperto
theDeck
1.Makesureallmovingpartshavestopped,parkingbrake
isengaged,andthekeyhasbeenremoved.
2.Raisethedecktothetransportposition.
3.Checktherearofthedeckformountingholes.Ifthe
framedoesnothavemountingholes,continuewith
stepA.Ifthedeckdoeshavemountingholes,continue
withstep4.
A.Cutoutthetemplateprovidedinthiskit.For48
inchdecks,foldorcutthetemplateasindicated.
B.Alignthebottomedgeofthetemplatewiththe
bottomedgeofthedeck.Aligntherightedgeof
thetemplatewiththecenteroftheverticalweld
ontherightsideofthedeck.Secureinposition
withtape.
Figure3
52InchDeckShown
1.Bottomedgeofdeck
2.Bottomedgeoftemplate
3.Rightedgeoftemplate
4.Centerofweld
C.Centerpunchthefourtemplateholesanddrill
(13/32(.406)inchdiameter)throughthedeck.
D.Removethetemplate.
4.Usingtwo3/8-16x1inchhexangescrewsandtwo
3/8inchangednylocnuts,installtheLHmount
bracket(item4)onthebacksideofthedeckasshown
inFigure1.
5.Slidetheroller(item5)ontotherollershaft(item1).
6.MounttherollerassemblyontotheLHbracketusing
two3/8-16x1inchcarriagebolts(item2:1)andtwo
3/8-16nylocnuts(item2:2).
7.Slidethemountingplate(item6)ontotherollershaft
(item1).
8.Usingtwo3/8-16x1inchhexangescrewsandtwo
3/8inchangednylocnuts,installtheRHmount
bracket(item3).
9.Securethemountingplate(item6)totheRHmount
bracket.
2

10.Tightenallhardware.
Note:Iftheunitwillbemowingatdifferentheights,setthe
TurfStriperatthesettingforthelowestcuttingheightthat
willbeused.
Figure4
1.4inches&Higher(101.6mm)
2.3–4inches(76.2–101.6mm)
3.2–3inches(50.8–76.2mm)
4.Below2inches(50.8mm)
Note:Periodicallycheckforloosemountinghardwareand
tightenifnecessary.
3