fadini VIGILO 2250 User manual

VIGILO 2250 - VIGILO 2251
VIGILO 2263
VIGILO 2280 - VIGILO 2281
- 13 -
EN 13241
EN 12453
EN 12445
GB Instructions Manual pages 13-24
the gate opener
Ø 200

- 14 -
English
INSTRUCTIONS TO BE FOLLOWED BEFORE INSTALLING THE OPERATOR
FOR OPTIMAL APPLICATION AND USE OF THE OPERATOR PLEASE READ THE INSTRUCTIONS AND CONSULT EXPLANATORY
DIAGRAMS.
IMPORTANT: ALL INSTALLATION OPERATIONS MUST BE PERFORMED BY A QUALIFIED TECHNICIAN, IN OBSERVANCE OF THE
EN 12453 - EN 12445 SAFETY REGULATIONS AND MACHINERY DIRECTIVE 2006/42/CE. CAREFUL RISK ANALYSIS IS REQUIRED
UNDER APPLICABLE REGULATIONS.
OVERVIEW
This product belongs to our range of retractable traffic control posts. It is quick and easy to install, as it does not need to be
adjusted or calibrated and has been designed to regulate and prohibit vehicular access.
The oil-hydraulic bollards VIGILO 2250 (500 mm height), VIGILO 2251 (500 mm height, with LEDs), VIGILO 2263 (600 mm
height, with or without LEDs), VIGILO 2280 (800 mm height) and VIGILO 2281 (800 mm height, with LEDs) are fitted with posts
made of rust-treated steel, 200 mm diameter.
The product’s hallmark is its ease of installation: once the housing has been secured, the operator can be introduced ready for
operation, as soon as the wiring has been completed.As soon as the retractable post receives a command (from a key switch or
radio transmitter), it rises from its interred position.The post is clearly visible at nighttime thanks to a reflective strip and the
possibility of connecting a flashing light or traffic light.Versions with led lights are also available to signal when the post is in the
fully up position and when moving up or down.
Using the electronic microprocessor programmer, the operator can also be customised with presence indicator accessories
(magnetic coils, photocells).
stroke 500 mm (Vigilo 2250 and 2251)
stroke 600 mm (Vigilo 2263)
stroke 800 mm (Vigilo 2280 and 2281)
Retractable
post
Container unit inside the
housing to be sunk in a
dedicated trench in the ground
Length of cables 10 metres
Ø200
Raised post,
access prohibited pic. 1
Lowered post,
access free

- 15 -
PRELIMINARY WARNINGS ON SAFETY AND GOOD OPERATION
PRELIMINARY OPERATIONS
Before commencing operator installation, it is essential to remember:
- That installation, checking, testing, risk analysis and subsequent maintenance work must be performed by authorised,
qualified technicians.
- This operator has been designed for the use described in this manual only, and using at least the safety, control and
indication accessories as here recommended.
- Any other application not explicitly indicated in this manual could cause malfunction, damage or personal injury.
- To check that the ground is stable, to avoid subsequent settling or deformation in the traffic control post installation area.
- To check that there are no nearby buried utility pipes.
- To check that there are no sources of electromagnetic disturbance in the immediate vicinity of and below the installation
accessories such as to conceal or influence the magnetic/electromagnetic detection of the metal detectors and/or other
electronic system control and management appliances.
- To check that the mains supply and voltage to the electric motor is 230 V at 50 Hz.
- The power supply to the operator’s built-in motor must be made using electricity cables with a 1,5 mm² section for a
maximum distance of 50 metres. For distances of over 50 metres, use electric cables with sections suited to the installation.
- Always use the original components indicated by the manufacturer to replace elements or accessories.
- The manufacturer reserves the right to make changes to this manual without giving notice.
- Meccanica Fadini declines all responsibility for improper use not specifically indicated in this manual and any
malfunction deriving from the use of materials or accessories other than those indicated by the manufacturer.
English

- 16 -
English
PRELIMINARY OPENING OF ALL FUNCTIONAL COMPONENTS
Start by removing the cover plate to reveal the operator and separate the individual components, with the aid of a hoist. Pic.2:
this makes it easy to extract the internal piston and hydraulic main unit container unit.
IMPORTANT:TAKE CARE NOT TO TEAR OR CUT WIRES.
Detail of retractable
post with hoisting
connection Hydraulic main unit
Cylindrical container for
oil-hydraulic piston
Housing
Post cover
Rubber buffer
Cover plate
Motor and limit
switch cables. LED and
solenoid valve versions
also come with pre-fitted
cables in lengths of 10 m each
pic. 2
Eyebolt

- 17 -
ELECTRICAL LAYOUT OF THE INSTALLATION
pic. 3
1 - MIRI 4-Led flashing light with built-in aerial
2 - Wall-mounted ASTRO 43 MQB radio receiver
3 - Elpro S40 electronic programmer
4 - Differential circuit breaker switch (sensitivity 30 mA, protection 6-10 A)
5 - Junction box, electric wires
6 - FIT 55 photocell receiver
7 - Post
8 - FIT 55 photocell projector
9 - ASTRO 43/2 small transmitter
10 - Traffic light with two lights
11 - CHIS 37 key-switch
English
F
ADINI
1
2 3 4
5
6
6
7
2x1 mm²
2x1 mm²
cable RG58
2x1 mm²
3x1 mm²
4x1 mm²
4x1 mm²
4x1 mm²
4x1 mm²
4x1 mm²
8
10
11
8
9
230 V - 50 Hz

- 18 -
English
ARRANGING THE HOUSING
pic. 5
pic. 4
IMPORTANT: once the housing has been positioned and installation completed, it is important for the top edge to be
level with the ground.
850 - stroke 500 960 - stroke 600 1140 - stroke 800
Piping Ø 50 mm
for passage of
electric wires
870 mm
230 mm
870 mm
230 mm
435 mm 435 mm
12 cm
Depth Piping
centre
Housing
15 cm
Loose pebble
drainage layer
1,0 m - stroke 500 1,2 m - stroke 600 1,3 m - stroke 800
cover with
about 30 cm
of concrete
Concrete
cast
Spirit level
30 cm
15 cm
!
170
Ø275
FRONT SIDE
410
410
170
FRONT SIDE

- 19 -
PLACING THE TRAFFIC CONTROL POST INSIDE THE HOUSING
pic. 6
Before performing this operation, wait for the housing to be secured firmly in place. Do not commence until the concrete has set
and the electric wire pipe has been secured and covered with soil.
- Use a hoisting hook to lift the piston unit with the post and main unit (using the eyebolt) and place on top of the housing.
- The subsequent phase of this operation consists in threading the motor, limit switch, solenoid valve and LED power supply
electric wires through the piping and simultaneously starting to delicately place the operator inside the housing.
IMPORTANT: PASS THE MOTOR, LIMIT SWITCH, SOLENOID VALVE AND LED POWER SUPPLY ELECTRIC WIRES
THROUGH THE PIPING WITHOUT TEARING OR CUTTING THE CABLES.
English
Buried piping
Ø 50 mm
Oil-hydraulic
piston
container unit
Housing
ELPRO S40
Electric motor,
limit switch, solenoid
valve and LED power
supply cables, 10 metres
Hoisting
hook
!
!For distances greater than 10 metres, make extensions using sealed
junction boxes inside an accessible dividing box
Junction
boxes Seal the junction
boxes using bands
FRONT SIDE

- 20 -
English
MAGNETIC LOOP PREPARATIONS
ARRANGEMENT OF THE PHOTOCELLS
pic. 7
pic. 8
pic. 9
IMPORTANT: make sure that no other electro-magnetic sources are located on or under the ground near the
installation to prevent interference or any affecting action with the magnetic loops of the vehicle detecting device
if installed or with any other electronic equipment included in the system for commanding and controlling
operations.
The magnetic loop detector is a safety device operating all the time to detect any transiting vehicle: the bollard is
prevented from rising should a vehicle cross the loop.
A hole is to be dug in the ground as indicated (see relative instructions sheet).
For proper and correct functioning of the loop detector it is recommended to strictly keep to the installation geometry as
indicated in the instructions.
Underground wiring housed inside a corrugated sheath
VIGILO bollard
Power supply cable
10 meters max.,
pre-fitted to the loops
min 80 cm
CHIS 37
Visual 344
Elpro S40
min. 1,0 m
min. 1,0 m
ø 275
FIT 55
photocells
FIT 55
photocells
FIT 55
photocells
FIT 55
photocells
1890
Loop in
exit gateway
Loop in
exit gateway
Loop in
entry gateway
Loop in
entry gateway
Metal detector.
See instructions
included with the
equipment
(optional in the
catalogue)
- Pre-assembled loop 6 meters across
(optional in the catalogue)
- Pre-assembled loop 12 meters across
(optional in the catalogue)

- 21 -
ELECTRIC CONNECTIONS WITH THE PROGRAMMER
FIRST OPERATION MANOEUVRES
pic. 11
pic. 10
NOTE WELL: supply the system with electric power only after all of the electrical connections have been made as required for
proper operations.
Having terminated installation of the traffic control post and all the safety and control accessories (all of the NC contacts on the
Elpro S40 board are to be bridged), and the respective connections with the Elpro S40 programmer, and having completed
thorough risk analysis, the first operation manoeuvres can be performed.
If you have a radio transmitter, encode the radio receiver according to the relative instructions before giving the command to raise
the retractable post, or give the manoeuvre command using a key switch.
Once power is supplied, connect the motor/pump cable and, satisfied that the limit switch LEDs are properly alight, the post should
move up on the first commanding pulse; should it fail, disconnect power supply and swap the connections to the live terminals.
English
VIGILO bollard
Vigilo with LED lights
Opening limit switch M1
(post down)
Closing limit switch M1
(post up)
In case of multiple installations go
through the same procedure with each post
11 12 13 16 17 18 52 53 52 53
22 23
FINECORSA
BLU COMUNE
Limit switch
Blue common
LED
CICALINO
L
ed
Beeper
LED
CICALINO
L
ed
Beeper
STABILIZER
20 µF
A B
230V
NC
All NC contacts
are to be closed
20 µF
16 17 18
common
A B
Siti
1st pulse
16 17 18
common
ELPRO S40
common
blue common
blue common blue common
brown brown
black
black
blue common
motor live
motor live
Solenoid valve power supply LED power supply blinking light LED power supply steady light
Standard Vigilo
Standard Vigilo
Vigilo with
solenoid valve Vigilo with
LED lights
Vigilo with
LED lights
should the motor fail
to drive the post up by
first pulsing,swap the
connections to the electric
motor live terminals only

l'apricancello
FADINI
- 22 -
English
VERSION OF CORAL WITH SOLENOID VALVE
GROUND-LEVEL CLOSURE - COVER PLATE
MANUAL RELEASE OPERATIONS
pic. 12
pic. 13
pic. 14
In the version of VIGILO with solenoid valve no manual overriding action is needed, and in case of power failure the post
descends automatically flush with pavement level.To enable the solenoid valve to operate properly, the electric wires
labelled“ELECTROVALVE” from the post assembly are to be connected, through the voltage stabilizer, to terminals 22 and 23
in the Elpro S40 control box.
In the case of a blackout, the post can be lowered
manually following the instructions show in Pic. 14.
Insert the release key in
the release key recess
Release the hydraulic
circuit by turning the
release key one turn
anti-clockwise
Block the hydraulic circuit
by turning the release
key clockwise (tighten
until securely locked)
Press to lower
the post manually
VIGILO with solenoid valve VIGILO with solenoid valve
VIGILO with
solenoid valve
230V
=
NO
230V
=
STABILIZER
22 23
Retractable
post
Cover
plate
Post cover
Rubber
buffer GREASE
IMPORTANT:WE RECOMMEND
GREASING ALL CLAMPING
SCREWS
SOLENOID VALVE
- Use the four screws to close the Cover Plate.
- Lift the retractable post for facilitate closure of the
post cover with the buffer, give the command (by
encoding a transmitter with the radio receiver or a
key switch) to lift the retractable post.
4)
l'apricancello
FADINI
1
2
3
4
5
6
7
8
9
10
11 12
1) 2)
5)
3)
1
2
3
4
5
6
7
8
9
10
11 12

- 23 -
DECLARATION OF CONFORMITY
hereby declares under its own responsibility that:
is conforming to machinery directive 2006/42/CE
Manufacturer:
Date: 10-01-2014
VIGILO 2250 and VIGILO 2251 (version with LEDs) are sold for installation as an automated system, with original accessories and components indicated by the
Manufacturer.
Pursuant to legal provisions, the operator is a“machine”and consequently, the Installer must comply with all applicable safety regulations.
The Installer is obliged to issue his/her own Declaration of Conformity.
The Manufacturer declines all responsibility for improper use of the product.
The product is conforming to the following specific regulations:
- Risk analysis and subsequent operations to eliminate them: EN 12445 and EN 12453
- Low Voltage directive: 2006/95 CE
- Electromagnetic Compatibility Directive: 2004/108/CE
In order to certify the product, the Manufacturer declares under its own responsibility that it complies with PRODUCT STANDARD EN 13241-1
VIGILO 2280 and VIGILO 2281 (version with LEDs) are sold for installation as an automated system, with original accessories and components indicated by the
Manufacturer.
Pursuant to legal provisions, the operator is a“machine”and consequently, the Installer must comply with all applicable safety regulations.
The Installer is obliged to issue his/her own Declaration of Conformity.
The Manufacturer declines all responsibility for improper use of the product.
The product is conforming to the following specific regulations:
- Risk analysis and subsequent operations to eliminate them: EN 12445 and EN 12453
- Low Voltage directive: 2006/95 CE
- Electromagnetic Compatibility Directive: 2004/108/CE
In order to certify the product, the Manufacturer declares under its own responsibility that it complies with PRODUCT STANDARD EN 13241-1
retractable traffic control post,diameter 200 and stroke 500 mm:
via Mantova 177/A - 37053 Cerea (VR) - tel. [phone] - fax [phone]
www.fadini.net - [email protected]
English
snc
®
Supervisor
DECLARATION OF CONFORMITY
hereby declares under its own responsibility that:
is conforming to machinery directive 2006/42/CE
Manufacturer:
Date: 10-01-2014
VIGILO 2263 (version with and without LEDs) is sold for installation as an automated system, with original accessories and components indicated by the
Manufacturer.
Pursuant to legal provisions, the operator is a“machine”and consequently, the Installer must comply with all applicable safety regulations.
The Installer is obliged to issue his/her own Declaration of Conformity.
The Manufacturer declines all responsibility for improper use of the product.
The product is conforming to the following specific regulations:
- Risk analysis and subsequent operations to eliminate them: EN 12445 and EN 12453
- Low Voltage directive: 2006/95 CE
- Electromagnetic Compatibility Directive: 2004/108/CE
In order to certify the product, the Manufacturer declares under its own responsibility that it complies with PRODUCT STANDARD EN 13241-1
retractable traffic control post,diameter 200 and stroke 600 mm: version with and without LEDs
version with LEDs
version with LEDs
via Mantova 177/A - 37053 Cerea (VR) - tel. [phone] - fax [phone]
www.fadini.net - [email protected]
snc
®
Supervisor
DECLARATION OF CONFORMITY
hereby declares under its own responsibility that:
is conforming to machinery directive 2006/42/CE
Manufacturer:
Date: 10-01-2014
retractable traffic control post,diameter 200 and stroke 800 mm:
via Mantova 177/A - 37053 Cerea (VR) - tel. [phone] - fax [phone]
www.fadini.net - [email protected]
snc
®
Supervisor
made in Italy
the gate opener
made in Italy
the gate opener
made in Italy
the gate opener

- 24 -
English
Via Mantova, 177/A - 37053 Cerea (VR) Italy
Tel.[phone] r.a. - Fax [phone]
e-mail: [e-mail] - www.fadini.net
2003/108/CE Directive
for waste electrical and
electronic equipments
DISPOSE OF PROPERLY
ENVIRONMENT-NOXIOUS
MATERIALS
TECHNICAL DATA
Rising time
Lowering time
Frequency of use
Vigilo 2250 and 2251
~ 5,1 s
~ 4,3 s
intensive
Vigilo 2263
~ 5,9 s
~ 5,2 s
intensive
Vigilo 2280 and 2281
~ 7,7 s
~ 7,0 s
intensive
Impact resistance
Crash resistance
Max. static load
Weight
30.000 J
160.000 J
20.000 kg
102 kg
30.000 J
160.000 J
20.000 kg
110 kg
30.000 J
160.000 J
20.000 kg
131 kg
Hydraulic main unit
Hydraulic pump P10
Operating pressure 2 MPa (20 bar)
Working temperature -20 °C +80 °C
Oil type OIL FADINI - code 708L
Protection class IP 67
Pre-set thrust power 15 daN
Electric motor
Output 0,25 kW (0,33 HP)
Consumption power 330 W
Supply voltage 230 Vac - 50 Hz
Rated current 1,8 A
Max. current 6 A
Service mode S3
Oil-hydraulic piston
Plunger diameter 30 mm
Rod diameter 16 mm
Net rod stroke 500 mm (Vigilo 2250 and 2251)
600 mm (Vigilo 2263)
800 mm (Vigilo 2280 and 2281)
Post Features
Material Fe 360 Steel
Diameter Ø 200 mm
Thickness 4 mm
Treatment cataphoresis
Post finishing Powder coating polyester
RAL 7016 - Anthracite Gray
PostmaterialStainlessSteel/Inoxversion AISI 304
Features of Structural components
Material Fe 360 Steel
Enclosure Hot galvanized
Housing assembly Zinc-coated
The manufacturer reserves the right to make amendments to this manual without priornotice and declines all responsibility for any errors, personal injury or damage to property. 2015/01
Impact resistance
Crash resistance
Vehicle SPEED (km/h)
Vehicle MASS
(kg)
Various factors, such as the compaction index, soil permeability
coecient and kind of concrete may reduce the values
indicated in the diagram even signicantly.
ORDINARY MAINTENANCE AND WASTE DISPOSAL
For optimal performance of the system over time and operation in compliance with safety regulations, correct maintenance
and checks must be performed on the operator, the electronic equipment constituting the installation and on wiring
performed.
The entire installation should be carried out by authorized technicians, who are also to ll in the Maintenance Form
as indicated in the Norms Book (available on request):
1° - Oil-hydraulic operator: maintenance check every 6 months.
2° - Electronic equipment and safety systems: a monthly maintenance check.
3° - Ordinary and extraordinary maintenance to be agreed upon between end user/contractor and installation agent.
4° - Packaging materials such as cardboard, nylon, polystyrene, etc. should be disposed of using specialised waste
collection rms.
IF THE OPERATOR IS REMOVED
1° - Disconnect the main switch before opening the lid of the electric cable junction box.
2° - Do not cut the electric wires, rather remove them from the terminal board loosening the clamping screws inside
the dividing box.
Length of cables
10 metres
A
B
C=200
DE
A
G
H
F
OVERALL DIMENSIONS
Vigilo 2250 and 2251
Vigilo 2263
Vigilo 2280 and 2281
A
(mm)
500
600
800
B
(mm)
410
C
(mm)
Ø 200
D
(mm)
410
E
(mm)
170
F
(mm)
Ø 275
G
(mm)
850
960
1.140
H
(mm)
1.350
1.560
1.940
1.000 1.400
2.100
3.000
28
65
100
45
55
24
19
30.000 J
160.000 J