Fein Mshyo 867-1 User manual

(

To

be

handed to the workshop!

Operating instructions for the

High Frequency Grinder

Type MShyo

867-1

and MShyo

867-1K

(42 Volts)

1.

Technical

Data:

Type

of

current:

3

phase,

150, 200, 300

Cycles

net

grinding

wheel

adm

.

periph.

I

type

frequence

RPM

input

output

weight

max

C/J

I

max

I

hole

sp

r d

I

width

Cycles

Watts

H.P.

kg

MShyo

867-1 150 4100 1000

I

1 8,4

MShyo

867-lK

200 5500 1350 1,35 8,4

I

(42

Volts)

300 5000 2000 2 8,4

I

2.

Construction

The

High

Frequency

Hand

Grinder

MShyo

867-1

is

a

surface

cooled

electric

tool

with

high

overloading

resistance

and

of

sturdy

construction.

The

tool

offers

the

advantage

of

total

enclosure,

eliminating

wear

caused

by

ingress

of

grinding

dust

.

Th

e

switc

h

is

also

enclosed,

the

handl

e

insul

ated.

The

grinder

MShyo

867-1

is

an

electric

tool

fitted

with

earth

wire

to

Class

I

of

VDE

instructions.

For

safety

reasons,

the

machine

must

be

earthed

using

the

designed

eart

h

wire,

one

end

fastened

to

the

housing,

the

other

e

nd

connected

to

the

earth

screw

of

the

plug.

For

reasons

of

safety

we

draw

your

attention

on

our

general

operating

and

installations

instructions

for

High

Frequency

Transformers

and

High

Fre-

quency

Net

No. B 22.

The

type

MShyo

867-1 k

is

an

electric

tool

in

accordance

with

Class

III

of

VDE

spe

-

cification

0740

without

neutral

conductor.

To

avoid

accidents

the

metal

housing

of

the

grinder

must

not

be

earthed.

The

gear

wh

ee

ls

are

harden

ed

a

nd

polished

and

the

gear

is

ad

just

ed

by

an

excentric

ring.

3.

Taking

the

tool

into

service

First

check

that

details

on

rating

plate

agree

with

those

of

the

high

frequency

supply.

Provide

overload

protection

to

match

the

rated

current.

Before

plugging

in

the

tool,

check

that

operating

switch

is

turned

"Off"

.

Check

that

tool

rotates

in

direction

marked

by

arrow

on

the

machine.

On

putting

tool

into

service,

switch

on

briefly

only

to

check

rotation.

If

it

does

not

follow

arrow,

reverse

by

chanching

over

two

leads

in

the

plug.

Choose

your

grinding

wheels

as

follow:

hard

material

use

soft

wh

ee

ls

.

soft

material

use

hard

wheels.

4.

Maintenance

and

lubrication

The

grinder

requires

proper

maintenance

.

Before

carrying

out

any

maintenance

work,

always

remem-

BE

122

e X

5.

64

Pr

int

ed

in

Germany

I

lbs

18,5

mm

I

in

mm

I

in

mm

[

in

m /s

Ft

/s

175 6,89

40

/32 1.5•8/1.26 20 0.78 45

I

148

150 5,90 40/33

U>8

/1.26 20 0.78 45 148

175 6,89 40/32 1.58/1.26 20 0.78 45 148

I

ber

to

pull

out

the

plug

.

To

avoid

accidents

check

the

cable

regularly

.

Ho

w

to

replace

the

cable

is

de

sc

rib

ed

in

part

5,

pos

.

1-2

.

After

fitting

a

new

cable,

test

all

connecti

ons

of

li

ve

as

well

as

ear

thing

l

ea

ds.

The

gear

needs

particularly

thorough

l

ubrication

. E

very

300

duty

ho

urs

renew

gear

grease

.

Use

only

the

prescribed

quality

FG

9.

Prevent

a

mixing

of

our

grease

FG

9

with

other

greases.

To

avoid

overheating

and

to

ensure

adequate

lubr

i-

cation

at

the

same

time

it

is

important

to

pack

the

gear

with

the

types

and

quan

t

ities

listed

in

the

tab

le

below

.

quantity

order

g 1

oz

for

gear

MSh

yo

867-1

MShyo

867-1K

150,

200

H z 1

Vs

I

MZ

60-

G8

Pis

MSh

yo 867-1

MShyo

867-1K

FG

9

300

Hz

l

about

'

is

of

I

the

space

bet-

l

ween

inner

MZ

60-1/

FK

3

a~d

outer

I

rmg

Bulk

grease

supplies

are

packed

in

tins

.

No

claim

s

can

be

enter

tained

for

damag

e

due

to

neglig

e

nt

mainte-

nance

and

inadequate

lub

rication.

Every

900

wo

rking

hours

the

grinder

should

be

com-

pletely

dismantled

as

described

under

part

5

and

all

parts

must

be

thoroughl

y

cl

eaned

.

Rin

se

ball

bearings,

then

pack

the

m

with

fresh

gre

a

se

about

one

third

of

the

space

between

races

with

FK

3

(see

table).

5.

Dismantling

of

the

machin

e ---....

This

job

shou

ld

a

lw

ays

be

left

to

an

expert

.

Dismantling

sequence:

Detail

s

in

brackets

for

300 c/ s

grinders

.

----

r-l7se

l.Jn

VC-3r""'"'

':'<'cs2

1

,

pe

I

In~

~-~

f t •

----

-

,-f-l

I I

I

L_

I

__j

75

28

28a

Type

for

150-200

Cycles

Type

for

300

Cycles

.

Parts.

lis.t

for

MShyo

867-1 (300 Cycles)

0 0

z

Order

;;,

...,

Reference

...,

Description

....

a

"'

z

Order

;;,

...,

Reference

5

Description

....

"'

p..

1-5

MK

3-59-3

1

motor

housing,

assembled

60 M 10-23 1

wheel

guard

61a

SR

4-M6xl2

1

screw

1

MK3-59

1

motor

housing

63

PT5-M6

4

lock

washer

3

state

type

1

field

with

winding

64

SR3-M6x20

1

screw

and

voltage

4

SR

11-M6xl2

2

grub

screw

66

BF

21-3x3x10 1

fitting

key

5

BU

10-30 1

threaded

plug

66a

JS

4-64 1

gasket

67

FL

1-105 1

fan

8-16

PT

33-16-4

1

switch

plate,

assembled

with

69

PT5c-M8

1

spring

washer

24-27

switch

25 A

70

MR1-M8

1

hexagon

nut

8

PT

33-16 1

switch

plate

71

DJ

5-10 1

rubber

gasket

8a

BF

29-112 1

angular

bracket

72

BU

1-156 1

pipe

sleeve

9

BF

9-3x10

AL

4

rivet

73

GH

7-23 1

fan

casing

'

10

EZ

1-54 1

switch

25

A 74

RJ

22-6 1

excentric

ring

11

DJ

5-25 1

rubber

cap

75

DJ

10-1 1

gasket

12

SR

3-M4x8

3

fillister

head

screw

76

SR

2-M5x25 4

cylindrical

screw

13

SA

5-38 1

push

button

77

SR33-M8x25

2

screw

14

DJ

1-46 1

felt

ring

78

SR33-M8x40

2

screw

15

SR

3-M4x6

1

screw

79

SR33-M6x45

2

screw

16

SR3-M4x8

1

earthing

screw

80

SR33-M6x55

2

screw

81

SR33-M6x15

1

screw

17-23

GH

4-60-2

1

handle

assembled

82

SR

27-7 1

screw

17

GH

4-60 1

handle

18

JS

4-76 1

washer

(Pertinax)

JS

17-28 1

bushing

83

SR3-M6xl0

1

screw

19

JS

13-52 1

protecting

sleeve

20

RJ

7-25 1

ring

21

SR

6-M4x6 2

screw

22

JS

16-15 1

rubber

sleeve

23

EZ

6-70 1

cable

assembled

24

PT

31-23 1

bridge

clamp

84

RJ

19-8 1

ring

85

RJ

16-9 1

circlip

86

PT5d-M8

4

securing

washer

87

M 7-65 1

inner

flange

88

M 8-71 1

outer

flange

89

BU

1-175 1

bush

24a

PT

31-29 1

bridge

clamp

90

JS

2-83 2

washer

24b

BF

9-4x15AL

2

rivet

25

PT

31-21 1

bridge

clamp

91

MZ

36-70 1

plate

93

BF4-1

4

screw

26

PT

6-M3,5 2

spring

washer

27

SR

3-M3,5x25 2

screw

I

33

LK

16-2 1

ball

bearing

34

WL

1-48-1

1

rotor,

9

teeth

Parts

for

42

Volts

8

PT

33-17 1

switch

plate

8a

BF

29-109 1

angular

bracket

37-40

LA

6-133-1 1

intermediate

bearing,

assembled

9

BF

9-3x8AL

4

rivet

10

EZ

1-42 1

switch

60

A

37

LA6-133

1

intermediate

bearing

12

SR

6-M5x10 4

screw

38

LK

1-38 1

ball

bearing

13

SA

5-39 1

push

button

39

RJ

27a-42x24,5 2

Nilos

ring

40

RJ

18-31 1

collar

14

DJ

5-24 1

rubber

ring

17

GH

4-61 1

handle

18

JS

4-76 1

washer

(Pertinax)

41-55

LA

10-31-1 1

outer

bearing,

assembled

19

JS

13-75 1

cable

protecting

sleeve

20

RJ

7-35 1

ring

41

LA

10-31 1

outer

bearing

21

SR

6-M4x6 2

screw

43

WB

6-39 1

driving

shaft

22

JS

16-15 1

rubber

sleeve

44

LK

16-15 1

ball

bearing

with

gasket

23

EZ

6-57 1

cable

3x4

45

RJ

27i-20x41,2 1

Nilos

ring

for

150

and

200

Cycles

46

RJ

12-28 1

gasket

EZ

6-60 1

cable

3x4

for

300

Cycles

47

BF

21-5x5x20 1

fitting

key

24

PT

31-2 1

bridge

clamp

48

ZR

15-5x1,5 1

gear

wheel

24a

PT

31-28 1

bridge

clamp

49

PT

37-12 1

securing

plate

25

SR3k-M4x22

2

screw

50

MR

1-M12x1,5 1

hexagon

nut

28

DJ

5-27 1

rubber

gasket

51

RJ

27a-47x23 1

Nilos

ring

80

SR33-M6x90

2

screw

52

LK

11-6 1

ball

bearing

53

PT

16-6 1

end

cover

Accessories

54

SR5-M4x15

4

screw

z 13-22 1

spanner

55

BF

23-15 1

fitting

key

MZ

18-5 1

bolt

z 10-8 1

wrench

59-64 M

9-22-2

1

wheel

guard,

assembled

z 10-12 1

wrench

59

M9-22

1

flange

for

wheel

guard

MZ

60-2/

FG

9 1

tube

grease

0

z

....

"'

p..

1-5

1

3.

4

5

7-27b

7

7a

8

9

10

11

12

13

13a

13b

15

18

19

19a

19b

20

21

22

23

23a

24.

24a

25

26

27

27b

28

28a

29

34

35

36

37

37a

38

38a

39

39a

40

41-54

41

42

43

44

45

45a

1.

Remove

the

screws

(75),

take

off

fan

casing

(7a)

and

handle

(19)

with

switch

plate

(7).

(Remove

screw

(15),

take

off

switch

handle

(13);

then

remove

screws

(80)

and

(81)

and

handle

(17).

Take

off

screws

(27)

and

bridge

clamp

(25).)

2.

After

removing

the

screws

(28)

and

the

handle

(19)

the

cable

connections

are

accessible

.

(For

making

accessible

the

switch

connections

remove

the

screws

(12)

and

rubber

cap

(11)

and

take

off

screws

(79)

and

fan

casing

(73).

3.

Unscrew

nut

69

(70)

and

take

off

fan

67

(67)

.

4.

Remove

the

screws

73

(77)

and

74

(78)

and

take

off

the

grinding

wheel

bearing

41

(41).

5.

Unscrew

the

intermediate

bearing

40

(57)

and

take

out

the

rotor

29

(34).

6.

Remove

flanges

56

(88)

and

55

(87),

fitting

key

54

(55)

and

take

off

driving

shaft

42

(43)

out

of

the

grinder

gear

41

(41}

.

Reassemble

in

reverse

sequence.

6.

Repairs

and

spare

parts

Should

a

repair

become

necessary

,

we

advise

you

to

call

in

your

nearest

Fein

tool

service

centre

whose

skilled

staff

will

carry

out

all

overhaul

and

repair

work

quickly

and

expertly.

Please

quote

order

number

when

ordering

spare

parts

or

send

in

sample

part.

We

draw

your

attention

to

the

need

to

carry

out

a

high

voltage

test

in

accordance

with

your

local

regu-

lations,

(or

VDE

regulation

0740)

before

taking

a

tool

into

service

after

any

repair

carried

out

by

your

own

staff

.

Parts

list

for

MShyo

86

-7-1 (150

and

200 Cycles.)

: 0

Order

b

Reference

Description

(j

z

Order

b

....

Reference

Description

....

(j

"'

p..

MK

3-59-2

1

motor

housing,

assembled

45b

RJ

29-A20xl,2L 1

circlip

49

RJ

1-98 1

ring

MK3-59

1

motor

housing

50

RJ

27a-47x23 1

Nilos

ring

state

type

1

field

with

winding,

assembled

and

voltage

SR

11-M6xl2

2

grubs

crew

BU

10-30 1

threaded

plug

51

LK

11-6 1

ball

bearing

52

PT

16-6 1

end

plate

53

SR5-M4x15

4

countershaft

screw

54

BF

23-15 1

fitting

key

65

BF

21-3x3x10 1

fitting

key

PT

33-14-2 1

switch

plate,

assembled

66

JS

4-64 1

gasket

67

FL

1-80 1

fan

PT

33-14 1

switch

plate

GH

7-23 1

fan

casing

EZ

1-35c 1

switch

68

PT5c-M8

1

spring

washer

69

MR

1-M8

1

nut

70

BU

1-156 1

pipe

sleeve

BF

29-87 1

angular

bracket

BF

9-2,6x8 4

rivet

SR

7-47 2

stud

70a

DJ

5-10 1

rubber

gasket

70b

SR3-M6xl0

1

screw

71

RJ

22-6 1

excentric

ring

BF

17-134 1

PT

38-4

2

securing

washer

71a

JS

16-22 1

rubber

ring

72

SR

2-M5x30 4

screw

BU

1-180 1

intermediate

bush

PT

38-3,2 1

securing

washer

SA

11-31-2 1

shaft

with

leaver

73

SR33-M8x25

1

screw

74

SR

33-M8x40 2

screw

75

SR

33-M6x45 2

screw

DJ

5-21 1

rubber

gasket

76

SR

27-7 1

screw

MZ

19-19 1

handle

BF

17-123 1

bolt

Flanges

and

wheel

guards

(for

150

Cycles

JS

4-76 1

plate

Pertinax

EZ

6-44 1

cable

assembled

55

M 7-65 1

inner

flange

55

a

BU

1-175 1

bush

JS

13-52 1

protecting

cable

56

M8-71

1

outer

flange

RJ

7-25 1

ring

57

JS

2-83 2

fuller

board

disc

PT

31-23 1

bridge

clamp

59-64 M

9-22-2

1

wheel

guard

,

assembled

PT

31-21 1

bridge

clamp

59

M9-22

1

flange

for

wheel

guard

MR

1-M3,5 2

nut

60

M 10-23 1

wheel

guard

PT

6-M3,5 2

spring

washer

61

SR

4-M6x8

3

screw

SR

6-M4x8 2

screw

61a

SR

4-M6x12

1

screw

JS

16-15 1

rubber

sleeve

63

PT5-M6

4

washer

SR3-M4x8

1

earthing

screw

64

SR

3-M6x20 1

screw

MZ

37-33 1

Flanges

and

wheel

guards

for

200

Cycles

SR33-M6x35

2

screw

PT5c-M6

2

securing

plate

WL

1-27-1 1

rotor,

9

teeth

LK

16-2 1

ball

bearing

RJ

18-31 1

collar

RJ

27a-42x24,5 1

Nilos

ring

LK

1-38 1

ball

bearing

RJ

24-41

washer

RJ

16-26 1

circlip

PT

8-127 1

washer

RJ

12-30 1

joint

washer

PT

8-146 1

washer

55

M7-34

1

inner

flange

55

a

BU

1-175 1

bush

56

M8-68

1

outer

flange

57

JS

2-82 2

fuller

board

disc

59-64 M

9-22-la

1

wheel

guard,

assembled

59

M 9-22 1

flange

for

wheel

guard

60

M 10-21 1

wheel

guard

61

SR4-M6x8

3

screw

61a

SR

4-M6x12

1

screw

63

PT5-M6

4

washer

64

SR3-M6x20

1

screw

LA

6-93 1

intermediate

bearing

Accessories

for

150

and

200

Cycles

LA

10-22-1 1

outer

bearing,

assembled

z 13-22 1

peg

spanner

z 10-7 1

spanner

LA

10-22 1

outer

bearing

WB7-8

1

drive

shaft,

19

teeth

RJ

12-28 1

joint

washer

RJ

27i-20x41,2 1

Nilos

ring

z 10-8 1

spanner

z 10-12 1

spanner

MZ

18-5 1

bolt

MZ

60-2/

FG8

1

tube

grease

LK16-15

1

ball

bearing

RJ

1-99 1

intermediate

ring

Parts

for

42

Volts

see

300

Cycles

(

\

Fein MShyo 867-1 User manual

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