Fein CCG18-115BLPD-SEC Series User manual

CCG18-115BLPD-SEC (**) 7 120 ...
CCG18-125BLPD-SEC (**) 7 120 ...

2
Instruction Manual
Mode d'emploi
Instrucciones de uso
en
3
fr
31
es
60

3
en
en
For your safety.
Read all safety warnings and
all instructions. Failure to
follow the warnings and instructions may
result in electric shock, fire and/or serious
injury.
Save all warnings and instructions for futur-
ereference.
Do not use this power tool before you
have thoroughly read and completely
understood this Instruction Manual, includ-
ing the figures, specifications, safety regula-
tions and the signs indicating DANGER,
WARNING and CAUTION.
Only carry out such operations with this
power tool as intended for by FEIN. Only
use application tools and accessories that
have been released by FEIN.
Please also observe the relevant national
industrial safety regulations.
Non-observance of the safety instructions in
the said documentation can lead to an elec-
tric shock, burns and/or severe injuries.
This Instruction Manual should be kept for
later use and enclosed with the power tool,
should it be passed on or sold.
SAVE THESE INSTRUCTIONS.
The term “power tool” in the warnings
refers to your mains-operated (corded)
power tool or battery operated (cordless)
power tool.
General Power Tool Safety
Warnings.
1) Work area safety
a)Keep work area clean and well lit.
Cluttered or dark areas invite acci-
dents.
b)Do not operate power tools in explo-
sive atmospheres, such as in the pres-
ence of flammable liquids, gases or
dust. Power tools create sparks which
may ignite the dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distrac-
tion can cause you to lose control.
2) Electrical safety
a)Power tool plugs must match the out-
let. Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching out-
lets will reduce risk of electric shock.
b)Avoid body contact with earthed or
grounded surfaces such as pipes, radi-
ators, ranges and refrigerators. There
is an increased risk of electric shock if
your body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a
power tool will increase the risk of
electric shock.
d)Do not abuse the cord. Never use the
cord for carrying, pulling or unplug-
ging the power tool. Keep cord away
from heat, oil, sharp edges or moving
parts. Damaged or entangled cords
increase the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for out-
door use. Use of a cord suitable for
outdoor use reduces the risk of elec-
tric shock.
f) If operating a power tool in a damp
location is unavoidable, use a ground
fault circuit interrupter (GFCI) pro-
tected supply. Use of an GFCI reduces
the risk of electric shock.
3) Personal safety
a)Stay alert, watch what you are doing
and use common sense when operat-
ing a power tool. Do not use a power
tool while you are tired or under the
influence of drugs, alcohol or medica-
tion. A moment of inattention while
operating power tools may result in
serious personal injury.
b)Use personal protective equipment.
Always wear eye protection. Protec-
tive equipment such as dust mask,
non-skid safety shoes, hard hat, or
hearing protection used for appropri-
ate conditions will reduce personal
injuries.
WARNING

4en
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or
battery pack, picking up or carrying
the tool. Carrying power tools with
your finger on the switch or energising
power tools that have the switch on
invites accidents.
d)Remove any adjusting key or wrench
before turning the power tool on. A
wrench or a key left attached to a
rotating part of the power tool may
result in personal injury.
e) Do not overreach. Keep proper footing
and balance at all times. This enables
better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewelery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewelry or long
hair can be caught in moving parts.
g)If devices are provided for the connec-
tion of dust extraction and collection
facilities, ensure these are connected
and properly used. Use of dust collec-
tion can reduce dust-related hazards.
4) Power tool use and care
a)Do not force the power tool. Use the
correct power tool for your applica-
tion. The correct power tool will do
the job better and safer at the rate for
which it was designed.
b)Do not use the power tool if the switch
does not turn it on and off. Any power
tool that cannot be controlled with the
switch is dangerous and must be
repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive
safety measures reduce the risk of
starting the power tool accidentally.
d)Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the
hands of untrained users.
e) Maintain power tools. Check for mis-
alignment or binding of moving parts,
breakage of parts and any other condi-
tion that may affect the power tool’s
operation. If damaged, have the power
tool repaired before use. Many acci-
dents are caused by poorly maintained
power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with
sharp cutting edges are less likely to
bind and are easier to control.
g)Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to be
performed. Use of the power tool for
operations different from those
intended could result in a hazardous
situation.
5) Battery tool use and care
a)Recharge only with the charger speci-
fied by the manufacturer. A charger
that is suitable for one type of battery
pack may create a risk of fire when
used with another battery pack.
b)Use power tools only with specifically
designated battery packs. Use of any
other battery packs may create a risk
of injury and fire.
c) When battery pack is not in use, keep
it away from other metal objects, like
paper clips, coins, keys, nails, screws
or other small metal objects, that can
make a connection from one terminal
to another. Shorting the battery termi-
nals together may cause burns or a fire.
d)Under abusive conditions, liquid may
be ejected from the battery; avoid con-
tact. If contact accidentally occurs,
flush with water. If liquid contacts
eyes, additionally seek medical help.
Liquid ejected from the battery may
cause irritation or burns.
6) Service
a)Have your power tool serviced by a
qualified repair person using only
identical replacement parts. This will
ensure that the safety of the power
tool is maintained.

5
en
Special safety instructions.
Safety Warnings common for Grind-
ing, Sanding, Wire Brushing or Abra-
sive Cutting Off Operations
This power tool is to be used as a grinder,
sander, wire brush, cut-off grinder and for
cutting tiles. Observe all safety warnings,
instructions, illustrations and specifications
provided with this power tool. Failure to fol-
low all instructions listed below may result
in electric shock, fire and/or serious injury.
Operations such as polishing are not recom-
mended to be performed with this power
tool. Operations for which the power tool
was not designed may create a hazard and
cause personal injury.
Do not use accessories which are not specif-
ically designed and recommended by the
tool manufacturer. Just because the acces-
sory can be attached to your power tool, it
does not assure safe operation.
The rated speed of the accessory must be at
least equal to the maximum speed marked
on the power tool. Accessories running
faster than their rated speed can break and
fly apart.
The outside diameter and the thickness of
your accessory must be within the capacity
rating of your power tool. Incorrectly sized
accessories cannot be adequately guarded or
controlled.
Threaded mounting of accessories must
match the grinder spindle thread. For acces-
sories mounted by flanges, the arbour hole
of the accessory must fit the locating diam-
eter of the flange. Accessories that do not
match the mounting hardware of the power
tool will run out of balance, vibrate exces-
sively and may cause loss of control.
Do not use a damaged accessory. Before
each use inspect the accessory such as
abrasive wheels for chips and cracks, back-
ing pad for cracks, tear or excess wear, wire
brush for loose or cracked wires. If power
tool or accessory is dropped, inspect for
damage or install an undamaged accessory.
After inspecting and installing an accessory,
position yourself and bystanders away from
the plane of the rotating accessory and run
the power tool at maximum no-load speed
for one minute. Damaged accessories will
normally break apart during this testtime.
Wear personal protective equipment.
Depending on application, use a face shield,
safety goggles or safety glasses. As appro-
priate, wear dust mask, hearing protectors,
gloves and workshop apron capable of stop-
ping small abrasive or work piece frag-
ments. The eye protection must be capable
of stopping flying debris generated by vari-
ous operations. The dust mask or respirator
must be capable of filtrating particles gener-
ated by your operation. Prolonged expo-
sure to high intensity noise may cause
hearing loss.
Keep bystanders a safe distance away from
work area. Anyone entering the work area
must wear personal protective equipment.
Fragments of workpiece or of a broken
accessory may fly away and cause injury
beyond immediate area of operation.
Hold the power tool only by the insulated
gripping surfaces when performing opera-
tions where the application tool could con-
tact hidden wires. Contact with a “live” wire
will also make exposed metal parts of the
power tool “live” and shock the operator.
Never lay the power tool down until the
accessory has come to a complete stop. The
spinning accessory may grab the surface and
pull the power tool out of your control.
Do not run the power tool while carrying it at
your side. Accidental contact with the spin-
ning accessory could snag your clothing,
pulling the accessory into your body.
Regularly clean the power tool’s air vents.
The motor’s fan will draw the dust inside the
housing and excessive accumulation of pow-
dered metal may cause electrical hazards.
Do not operate the power tool near flamma-
ble materials. Sparks could ignite these
materials.
Do not use accessories that require liquid
coolants. Using water or other liquid cool-
ants may result in electrocution or shock.

6en
Kickback and related warnings
Kickback is a sudden reaction to a pinched
or snagged rotating wheel, backing pad,
brush or any other accessory. Pinching or
snagging causes rapid stalling of the rotating
accessory which in turn causes the uncon-
trolledpower tool to be forced in the direc-
tion opposite of the accessory’s rotation at
the point of the binding.
For example, if an abrasive wheel is snagged
or pinched by the workpiece, the edge of
the wheel that is entering into the pinch
point can dig into the surface of the material
causing the wheel to climb out or kick out.
The wheel may either jump toward or away
from the operator, depending on direction
of the wheel’s movement at the point of
pinching. Abrasive wheels may also break
under these conditions.
Kickback is the result of power tool misuse
and/or incorrect operating procedures or
conditions and can be avoided by taking
proper precautions as given below.
Maintain a firm grip on the power tool and
position your body and arm to allow you to
resist kickback forces. Always use auxiliary
handle, if provided, for maximum control
over kickback or torque reaction during
start-up. The operator can control torque
reactions or kickback forces, if proper pre-
cautions are taken.
Never place your hand near the rotating
accessory. Accessory may kickback over
your hand.
Do not position your body in the area where
power tool will move if kickback occurs.
Kickback will propel the tool in direction
opposite to the wheel’s movement at the
point of snagging.
Use special care when working corners,
sharp edges, etc. Avoid bouncing and snag-
ging the accessory. Corners, sharp edges or
bouncing have a tendency to snag the rotat-
ing accessory and cause loss of control or
kickback.
Do not attach a saw chain woodcarving
blade or toothed saw blade. Such blades cre-
ate frequent kickback and loss of control
over the power tool.
Safety warnings specific for grinding
and abrasive cutting-off operations
Use only wheel types that are recommended
for your power tool and the specific guard
designed for the selected wheel. Wheels for
which the power tool was not designed can-
not be adequately guarded and are unsafe.
The grinding surface of the centre
depressed wheels must be mounted below
the plane of the guard lip. An improperly
mounted wheel that projects through the
plane of the guard lip cannot be adequately
protected.
The guard must be securely attached to the
power tool and positioned for maximum
safety, so the least amount of wheel is
exposed towards the operator. The guard
helps to protect operator from broken
wheel fragments, accidental contact with
wheel and sparks that could ignite clothing.
Wheels must be used only for recommended
applications. For example: do not grind with
the side of the cut-off wheel. Abrasive cut-
off wheels are intended for peripheral grind-
ing; side forces applied to these wheels may
cause them to shatter.
Always use undamaged wheel flanges that
are of correct size and shape for your
selected wheel. Proper wheel flanges sup-
port the wheel thus reducing the possibility
of wheel breakage. Flanges for cut-off
wheels may be different from grinding
wheel flanges.
Do not use worn down wheels from larger
power tools. Wheels intended for larger
power tools are not suitable for the higher
speed of a smaller tool and may burst.
Additional safety warnings specific
for abrasive cutting off operations
Do not “jam” the cut-off wheel or apply
excessive pressure. Do not attempt to make
an excessive depth of cut. Overstressing the
wheel increases the loading and susceptibil-
ity to twisting or binding of the wheel in the
cut and the possibility of kickback or wheel
breakage.

7
en
Do not position your body in line with and
behind the rotating wheel. When the wheel,
at the point of operation, is moving away
from your body, the possible kickback may
propel the spinning wheel and the power
tool directly at you.
When wheel is binding or when interrupting
a cut for any reason, switch off the power
tool and hold the power tool motionless until
the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from
the cut while the wheel is in motion other-
wise kickback may occur. Investigate and
take corrective action to eliminate the cause
of wheel binding.
Do not restart the cutting operation in the
workpiece. Let the wheel reach full speed
and carefully re-enter the cut. The wheel
may bind, walk up or kickback if the power
tool is restarted in the workpiece.
Support panels or any oversized workpiece
to minimize the risk of wheel pinching and
kickback. Large workpieces tend to sag
under their own weight. Supports must be
placed under the workpiece near the line of
cut and near the edge of the workpiece on
both sides of the wheel.
Use extra caution when making a “pocket
cut” into existing walls or other blind areas.
The protruding wheel may cut gas or water
pipes, electrical wiring or objects that can
cause kickback.
Safety warnings specific for sanding
operations
Do not use excessively oversized sanding
disc paper. Follow manufacturers recom-
mendations, when selecting sanding paper.
Larger sanding paper extending beyond the
sanding pad presents a laceration hazard and
may cause snagging, tearing of the disc, or
kickback.
Safety warnings specific for wire
brushing operations
Be aware that wire bristles are thrown by
the brush even during ordinary operation. Do
not overstress the wires by applying exces-
sive load to the brush. The wire bristles can
easily penetrate light clothing and/or skin.
If the use of a guard is recommended for
wire brushing, do not allow any interference
of the wire wheel or brush with the guard.
Wire wheel or brush may expand in diame-
ter due to work load and centrifugal forces.
Further safety warnings
Do not wear easily flammable clothing.
Sparks could cause such clothing to ignite.
Use elastic spacers/liners when these are
provided with the grinding accessory.
Offset grinding discs must be mounted in
such a manner that their grinding surface is
2 mm below the bottom edge the of the
wheel guard. Grinding accessories that do
not meet these requirements cannot be ade-
quately covered off and are not permitted.
Make sure that the application tools are
mounted in accordance with the manufac-
turers instructions. The mounted application
tools must be able to rotate freely. Incor-
rectly mounted application tools can
become loose during operation and be
thrown from the machine.
Handle grinding accessories carefully and
store them according to the manufacturer’s
instructions. Damaged grinding accessories
can develop cracks and burst during opera-
tion.
When using application tools with a
threaded insert, take care that the thread in
the application tool is long enough to hold
the spindle length of the power tool. The
thread in the application tool must match
the thread on the spindle. Incorrectly
mounted application tools can loosen during
operation and cause injuries.
Do not direct the power tool against your-
self, other persons or animals. Danger of
injury from sharp or hot application tools.
Beware of any concealed electric cables,
gas or water conduits. Check the working
area before commencing work, e. g. with a
metal detector.
Use a stationary extraction system and blow
out the ventilation slots frequently. When
working metal under extreme operating
conditions, it is possible for conductive dust
to settle in the interior of the power tool.
The total insulation of the power tool can be
impaired.

8en
Do not rivet or screw any name-plates or
signs onto the power tool. If the insulation is
damaged, protection against an electric
shock will be ineffective. Adhesive labels are
recommended.
Always work with the auxiliary handle. The
auxiliary handle ensures reliable guiding of
the power tool.
Never look or stare into the light of the
power tool's lamp from a short distance.
Never point the light of the lamp into the
eyes of other persons in close vicinity. The
radiation produced by the lamp can be
harmful for the eye.
After working gypsum-containing materials:
Blow out the ventilation openings of the
power tool and the switch element with dry
and oil-free compressed air. Otherwise,
gypsum-containing dust can settle in the
power tool housing and switch element,
which can harden in connection with humid-
ity. This can impair the switching mecha-
nism.
Use and handling of the battery (bat-
tery pack)
To avoid hazardous situations such as burns,
fire, explosion, skin injuries, and other inju-
ries when handling the battery, observe the
following instructions:
Batteries must not be disassembled, opened
or reduced in size. Do not subject batteries
to mechanical impact or shock. Hazardous
vapours and fluid can escape in case of dam-
age and improper use of the battery. The
vapours can irritate the respiratory system.
Liquid ejected from the battery may cause
skin irritations or burns.
When battery fluid from a damaged battery
has come into contact with objects close by,
check the respective components, clean
them or replace them as required.
Keep the battery away from heat and fire. Do
not store the battery in direct sunlight.
Do not remove the battery from its original
packaging until it is going to be used.
Before any work on the machine itself,
remove the battery from the power tool. If
the power tool accidentally starts, there is
danger of injury.
Remove the battery only when the power
tool is switched off.
Keep the battery away from children.
Keep the battery clean and protect it against
moisture and water. Clean contaminated
battery terminals and power tool connec-
tions with a dry, clean cloth.
Charge the batteries only with battery char-
gers recommended by the manufacturer. A
charger that is suitable for one type of bat-
tery may create a risk of fire when used with
another battery.
Keep the battery not being used away from
paper clips, coins, keys, nails, screws or
other small metal objects, that can make a
connection from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
Remove the power tool's battery during
transport and storage.
Use only intact original FEIN batteries that
are intended for your power tool. When
working with and charging incorrect, dam-
aged, repaired or reconditioned batteries,
imitations or other brands, there is danger
of fire and/or explosion.
Follow the safety warnings in the operating
instructions of the battery charger.

9
en
Handling hazardous dusts.
When working with power
tools, such as when grind-
ing, sanding, polishing, sawing or for other
work procedures where material is
removed, dusts develop that are both haz-
ardous to one’s health and can spontane-
ously combust or be explosive.
Contact with or inhaling some dust types
can trigger allergic reactions to the operator
or bystanders and/or lead to respiratory
infections, cancer, birth defects or other
reproductive harm.
Examples of such materials which contain
chemicals that can produce hazardous dusts,
are:
–Asbestos and materials containing asbes-
tos;
–Lead-containing coatings, some wood
types such as beech and oak;
–Minerals and metal;
–Silicate particles from bricks, concrete
and other materials containing stone;
–Solvent from solvent-containing paint/
varnish;
–Arsenic, chromium and other wood pre-
servatives;
–Materials for pesticide treatment on boat
and ship hulls;
–Stainless steel dust, metal dust and non-
ferrous metal dust;
To minimize the unwanted intake of these
materials:
–Use dust extraction matched appropri-
ately for the developing dust.
–Use personal protective equipment, such
as a P2 filter-class dust protection mask.
–Provide for good ventilation of the work-
place.
The risk from inhaling dusts depends on
how often these materials are worked.
Materials containing asbestos may only be
worked on by specialists.
Wood and light-metal dust
can cause spontaneous com-
bustion or explosions.
Hot mixtures of sanding dust and paint/var-
nish remainders or other chemical materials
in the filter bag or the vac filter can self-ignite
under unfavorable conditions, such as spark-
ing from sanding metal, continuous sunlight
or high ambient temperatures. To prevent
this:
–Avoid overheating the material being
sanded and the power tool.
–Empty the dust collector/container in
time.
–Observe the material manufacturer’s
working instructions.
–Observe the relevant regulations in your
country for the materials being worked.
WARNING
CAUTION

10 en
Hand/arm vibrations.
While working with this
power tool, hand/arm vibra-
tions occur. These can lead to health impair-
ments.
The vibration emission value
during actual use of the
power tool can differ from the declared
value depending on the ways in which the
tool is used.
It is necessary to identify
safety measures to protect
the operator that are based on an estimation
of exposure in the actual conditions of use.
The vibration emission level given in this
information sheet has been measured in
accordance with a standardised test given in
EN 60745 and may be used to compare one
tool with another. It may be used for a pre-
liminary assessment of exposure.
The declared vibration emission level repre-
sents the main applications of the tool.
However if the tool is used for different
applications, with different accessories or
poorly maintained, the vibration emission
may differ. This may significantly increase
the exposure level over the total working
period.
An estimation of the level of exposure to
vibration should also take into account the
times when the tool is switched off or when
it is running but not actually doing the job.
This may significantly reduce the exposure
level over the total working period.
Identify additional safety measures to pro-
tect the operator from the effects of vibra-
tion such as: maintain the tool and the
accessories, keep the hands warm, organisa-
tion of work patterns.
WARNING
WARNING
WARNING

11
en
Emission values for sound and vibration (Two-figure – specifications as per ISO 4871)
Sound emission CCG18-115BLPD-SEC
(**) CCG18-125BLPD-SEC (**)
A-weighted emission pressure power level
measured at the workplace
L
pA
(re 20 μPa),
in decibels 82 82
Measuring uncertainty
K
pA
, in decibels 3 3
Measured A-weighted sound power level
L
wA
(re 1 pW), in decibels 93 93
Measuring uncertainty
K
wA
, in decibels 3 3
C-weighted peak sound pressure level mea-
sured at the workplace
L
pCpeak
, in decibels 96 96
Measuring uncertainty
K
pCpeak
, in decibels 3 3
Vibrations
Mean vibrational value for angle grinding
–m/s2
–ft/s28.7
28.5 8.7 28.5
Mean vibrational value for sanding with
sanding sheet
–m/s2
–ft/s21.6 5.2 1.6 5.2
Measuring uncertainty
K , in
–m/s2
–ft/s21.5
4.9 1.5 4.9
REMARK: The sum of the measured emission value and respective measuring inaccuracy
represents the upper limit of the values that can occur during measuring.
Wear hearing protection!
Measured values determined in accordance with the corresponding product standard.

12 en
Intended use of the power tool:
Hand-guided, battery-operated angle
grinder for dry grinding, wire brushing and
cutting of metal, stainless steel and stone as
well as for cutting tiles in weather-protected
environments with the application tools and
accessories recommended by FEIN.
The power tool is not intended for working
plastics and for polishing. The operator is
solely liable for any damage caused by use
not as intended for.
Generally recognized accident prevention
regulations and enclosed safety instructions
must be observed.
Symbols.
Symbol, character Explanation
General prohibition sign. This action is prohibited.
Do not touch the rotating parts of the power tool.
Observe the instructions in the text or graphic opposite!
Make sure to read the enclosed documents such as the Instruction
Manual and the General Safety Instructions.
Before commencing this working step, remove the battery from the
power tool. Otherwise there may be danger of injury caused by unin-
tentional starting of the power tool.
Use eye protection during operation.
Use ear protection during operation.
Use protective gloves during operation.
Always operate the power tool with both hands.
Do not charge damaged batteries.
Keep the battery away from fire. Protect the battery against heat, e. g.
against continuous intense sunlight.
A surface that can be touched may be very hot and thus hazardous.
Switching on
Switching off
Confirms the conformity of the power tool with the guidelines of the
European Community.
This symbol confirms the certification of this product for the USA and
Canada.
This sign warns of a directly imminent, dangerous situation. A false
reaction can cause a severe or fatal injury.
This sign indicates a possible dangerous situation that could cause
severe or fatal injury.
DANGER
WARNING

13
en
This sign warns of a possible dangerous situation that could cause
injury.
Recycling code: identifies recyclable materials
Worn out power tools and other electrotechnical and electrical prod-
ucts should be sorted separately for environmentally-friendly recy-
cling.
Battery type
Product with double or reinforced insulation
Low speed
High speed
(Ax – Zx) Marking for internal purposes
(**) may contain numbers and letters
*** Partially in delivery scope
Symbol, character Explanation
CAUTION
Character Unit of measurement,
national Explanation
n
0
rpm; /min; min-1; r/min Rated speed
P W Electrical power
°Anglewidth
UV Electric voltage
fHz Frequency
I A Electric current intensity
m kg, lbs Mass
lft, in Length, width, height, depth, diameter or
thread
Ø ft, in Diameter of a round part
m/s2Vibrational emission value according to
EN 60745 (vector sum of three directions)
m, s, kg, A, mm, V, W,
Hz, N, °C, dB, min, m/s2Basic and derived units of measurement from
the international system of units SI.

14 en
Technical description and specifications.
Before mounting or replacing application tools or accessories, remove the
battery. This preventive safety measure rules out the danger of injuries
through accidental starting of the power tool.
Not all accessories described or shown in this instruction manual will be included with your-
power tool.
WARNING
On/Off switch
Lock-on/lock-off button
Application tool Wheel guard /
Safety cover
Gripping surface
Clamping screw
Battery
Battery-Unlocking button
LED indication on battery
Dial control for speed adjustment
Auxiliary handle
Fig. 1

15
en
Type CCG18-115BLPD-SEC (**) CCG18-125BLPD-SEC (**)
Order number 7 120 ... 7 120 ...
Rated voltage 18 V 18 V
Rated speed 2500 –
8500 rpm 2500– 8500 rpm
ØD=Max. diameter of grinding/cutting
disc 4 1/2 in 115 mm 5 in 125 mm
Diameter of mounting hole 7/8 in
22.23 mm 7/8 in 22.23 mm
Thickness of grinding/cutting disc 1/16 in – 1/4 in
1 mm – 6 mm 1/16 in – 1/4 in 1 mm – 6 mm
Max. sanding pad diameter 4 1/2 in
115 mm 5 in 125 mm
Thread for clamping flange 5/8 in–
11UNC 5/8 in– 11UNC
Length of mounting thread 3/4 in
20 mm 3/4 in 20 mm
Weight according to EPTA-Procedure
01
(power tool without battery and appli-
cation tool) 5.1 lbs
2.3 kg 5.1 lbs 2.3 kg
Type B18A
Battery type HighPower lithium ion
Rated voltage 18 V
Weight according to EPTA-Procedure 01
(Battery) 1.54 lbs
0.70 kg
Charger type ALG 30, ALG 50, ALG 80 (**)

16 en
Assembly instructions.
Before mounting or replacing application tools or accessories, remove the
battery. This preventive safety measure rules out the danger of injuries
through accidental starting of the power tool.
Removing and charging the battery
(figure 2).
Prior to the first charging procedure,
read the operating instructions of the
battery charger.
Charge the battery completely before
putting into operation for the first time.
Release the battery by pressing the battery-
unlocking button and pull the battery out of
the handle. Do not exert any force when
doing this.
Connect the battery charger to a socket out-
let, slide the battery onto the battery char-
ger and charge the battery. After the
charging process is over, insert the battery
into the power tool and pull the plug of the
battery charger out of the socket outlet.
A new battery does not reach its full capacity
until after several charging and discharging
procedures.
WARNING
Battery-Unlocking button
Battery
Fig. 2
2.
1.

17
en
Handling the battery.
Store, operate and charge the battery only
using FEIN battery chargers within the oper-
ating-temperature range between 5°C – 45
°C (41°F – 113°F). At the beginning of the
charging procedure, the battery tempera-
ture must be within the battery operating-
temperature range.
Battery charge-control indicator
(figure 3).
Press the button to activate the LED indica-
tion.
The real percentage of the battery charge
condition is only indicated when the power
tool motor is stopped.
The electronics automatically switch off the
motor prior to the battery being deep dis-
charged.
LED indi-
cator Meaning Activity
1–4
green LED Percent- age of
charge
condition
Operation
Continu-
ous red
light
Battery is
almost
empty
Charge battery
Red flash-
ing light Battery is not ready
for opera-
tion
Bring the battery
into the battery
operating-tem-
perature range,
then charge
LED indication on battery
Fig. 3
100 %
75 %
50 %
25 %
0 %
≤
≤
≤
≤
=

18 en
Adjusting the handle (figure 4).
Open both engaging hooks.
Remove the safety cover.
Turn the clamping screw anticlockwise to
the stop.
The clamping screw must be completely
released. Otherwise the power tool
may be damaged.
Adjust the handle to one of the handle posi-
tions.
Tighten the clamping screw in clockwise
direction.
Clamping screw
Safety cover
Engaging hook
Fig. 4
5.
6.
3.
1.
1.
2.
4.
Auxiliary handle

19
en
Disassembling the safety cover
(figure 5).
Open both engaging hooks.
Remove the safety cover.
Mounting the safety cover (figure 6).
Slide the safety cover over the wheel guard.
Pay attention that the two engaging hooks
are fully engaged.
Safety cover
Fig. 5
1.
1.
2.
Engaging hook
Safety cover
Fig. 6
1.
2.

20 en
Changing the tool
Before mounting or replacing application tools or accessories, remove the
battery. This preventive safety measure rules out the danger of injuries
through accidental starting of the power tool.
Mounting a grinding disc (figure 7).
Press the locking button only when the
motor is stopped. Otherwise the power
tool may be damaged.
Press the locking button fully through and
hold it in place. Loosen the quick-clamping
nut.
Unscrew the quick-clamping nut.
Replace the used-up grinding accessory
or insert a new one.
Pay attention that the grinding acces-
sory is properly centered between the
support flange and the quick-clamping
nut.
Manually screw on the clamping flange again.
Press the locking button fully through and
hold it in place. Tighten the quick-clamping
nut.
Note:Observe the mounting direction of the
quick-clamping nut.
Offset grinding discs must be mounted in
such a manner that their grinding surface is
2 mm below the bottom edge the of the
wheel guard. Grinding accessories that do
not meet these requirements cannot be ade-
quately covered off and are not permitted.
WARNING
Fig. 7
2.
3.3. 1.1.
4.
1.
4.
4.4.
2.
3.
3.3.