FENDT 4300 User manual

Workshop Service Manual
Pickup Header
4300
North America
4205 River Green Parkway, Duluth GA 30096 USA
FENDT is a worldwide brand of AGCO
© AGCO 2020
July 2020
79037386D
NA
English

CALIFORNIA
Proposition 65 Warning
WARNING: Diesel engine exhaust and some of its constituents are known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer, birth defects, or other reproductive
harm. Wash hands after handling.
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1 General
1.1 General information .................................................... 1-3
1.1.1 Introduction to this service manual .......................................1-3
1.1.2 Units of measurement ............................................... 1-3
1.1.3 Table of contents ................................................... 1-3
1.1.4 Page numbers ..................................................... 1-3
1.1.5 Intended use ...................................................... 1-3
1.1.6 How to correctly dispose of the waste ................................... 1-3
1.2 Safety ................................................................. 1-5
1.2.1 Safety symbol ...................................................... 1-5
1.2.2 Safety messages ................................................... 1-5
1.2.3 Messages ........................................................ 1-5
1.2.4 Safety signs ....................................................... 1-5
1.2.5 A word to the technician .............................................. 1-6
1.2.6 The service manual .................................................. 1-7
1.2.7 Operation ......................................................... 1-7
1.2.7.1 Prepare for operation ....................................... 1-7
1.2.7.2 General information ........................................ 1-7
1.2.7.3 Personal protective equipment ................................ 1-8
1.2.7.4 Seat instructions .......................................... 1-9
1.2.7.5 Shield and guards ..........................................1-9
1.2.7.6 Exhaust warning .......................................... 1-10
1.2.7.7 Flying debris .............................................1-10
1.2.7.8 Handrails ............................................... 1-10
1.2.7.9 The agricultural chemicals .................................. 1-10
1.2.8 Travel on public roads ................................................1-11
1.2.9 Maintenance ...................................................... 1-12
1.2.9.1 General maintenance information ............................. 1-12
1.2.9.2 Fire prevention and first aid .................................. 1-14
1.2.9.3 High pressure leaks ....................................... 1-15
1.2.9.4 Replacement parts ........................................ 1-15
1.3 Cylinder stops .........................................................1-16
1.3.1 Header lift cylinder stop ............................................. 1-16
1.3.2 Hold-down cylinder support ........................................... 1-16
1.3.2.1 Engage the hold-down cylinder support ......................... 1-16
1.3.2.2 Disengage the hold-down cylinder support .......................1-16
1.4 Machine identification ................................................. 1-18
1.4.1 Serial number plate ................................................. 1-18
1.4.2 Serial number description ............................................ 1-18
1.5 Component identification .............................................. 1-20
1.6 Specifications ......................................................... 1-23
1.6.1 Header specifications ............................................... 1-23
1.6.2 Header dimensions ................................................. 1-24
1.6.3 Lubrication specifications .............................................1-25
1.7 Troubleshooting ....................................................... 1-26
1.8 Connect and disconnect the header .................................... 1-29
1.8.1 Connect the header .................................................1-29
1.8.2 Disconnecting the header ............................................ 1-31
1.9 Connect and disconnect the header - Ideal .............................. 1-34
1.9.1 Connect the header .................................................1-34
Table of contents
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1.9.2 Disconnect the header .............................................. 1-35
1.10 Field operation ....................................................... 1-37
1.10.1 Draper speed ..................................................... 1-37
1.10.2 Header height .................................................... 1-37
1.10.3 Pickup height ..................................................... 1-38
1.10.3.1 Adjust the pickup height .................................... 1-38
1.10.4 Unplug the header ..................................................1-39
1.10.5 Adjust the header floatation ........................................... 1-40
1.11 Prepare the header for storage ......................................... 1-42
Table of contents
1-2 Pickup Header
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1.1 General information
1.1.1 Introduction to this service manual
This service manual gives information from engineering tests, operating data, and the latest service
techniques at the time of publication. Read this service manual carefully before doing any service on the
machine.
The photos and illustrations used in this service manual were current at the time of publication. Production
changes can cause machines to vary from the photos and the illustrations. The manufacturer reserves the
right to redesign and change machines as necessary without notification.
WARNING:
Some pictures in this manual show the machine with shields or guards removed to permit
for a better view of the subject of the picture. All shields and guards must be in position
before operating the machine.
Machine movement when in normal use determines right-hand and left-hand.
1.1.2 Units of measurement
Measurements are given in metric units followed by the equivalent in US units. Hardware sizes are given in
millimeters for metric hardware and inches for US hardware.
1.1.3 Table of contents
This manual has a table of contents at the front. The table of contents shows the divisions. The individual
divisions also have a table of contents.
1.1.4 Page numbers
All pages have two numbers, such as 01-25. The first number shows the division. The second number
shows the page in the division.
Page numbers occur on the lower right-hand or lower left-hand corner of each page.
1.1.5 Intended use
Only use this machine for usual agricultural operations.
Do not use this machine for each operation or object other than those set out in this manual. The
manufacturer accepts no liability for damage or injury caused by incorrect use of this machine.
Compliance with the conditions of operation, maintenance and repair (specified by the manufacturer) are
necessary for the recommended operation of this machine.
Only approved persons who know the machine (and the safety procedures) must operate, do the servicing
and repair this machine.
Always obey all the safety and local road regulations.
Not approved changes made on this machine release the manufacturer of all liability for caused damage or
injury.
1.1.6 How to correctly dispose of the waste
The incorrect disposal of the waste can cause contamination to the environment. Bad equipment waste
can include (but are not limited to) oil, fuel, coolant, brake fluid, filters, battery chemicals, tires and other.
Use a leak safe container when you drain the fluids. Do not use a food or drink container to collect waste
fluids, it can cause a person to drink from them.
Do not put or spill waste on the ground, down a drain, or into a water source.
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1. General
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Refrigerants for air conditioner released into the air can damage the air. It can be mandatory by local
regulations that an approved maintenance center recover and recycle the used refrigerants.
Make a check with a local environment or recycle center on the correct procedure to recycle or dispose of
the waste.
1. General
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1.2 Safety
1.2.1 Safety symbol
The safety symbol tells you about an area that can
be dangerous.
Look for the safety symbol in this Operator's
Manual and on the machine. The safety symbols
tell you that there are important safety instructions
in the manual.
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Fig. 1
1.2.2 Safety messages
The words DANGER, WARNING or CAUTION are
used with the safety symbol. Learn these safety
messages and obey the recommended
precautions and safety instructions.
DANGER:
If you do not obey the recommended
precautions and safety instructions,
DEATH OR INJURY will occur.
WARNING:
If you do not obey the recommended
precautions and safety instructions,
DEATH OR INJURY can occur.
CAUTION:
If you do not obey the recommended
precautions and safety instructions,
INJURY can possibly occur.
GUID-73F05026-C37B-415A-8140-AD939A283378-high.jpg [High]
Fig. 2
1.2.3 Messages
The messages important and note are not related to personal safety. They give information about the
operation and maintenance of the machine.
IMPORTANT:
If you do not follow the special instructions or procedures, you can cause damage to the machine. You can
also cause damage to the process, or the area around the machine.
NOTE: Information to help you do the procedure, or help you to understand.
1.2.4 Safety signs
NOTE: Do not remove the safety signs. Replace the safety signs that you cannot read, are damaged, or are
missing.
Clean the machine surface with a weak soap and water solution before you replace the safety signs. The
replacement safety signs are available from your dealer.
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Always make sure that the safety signs are in the correct locations and that you can read the safety signs.
The illustrations of safety sign locations are in this section.
Keep the safety signs clean. If it is necessary, clean the safety signs with a weak soap and water solution.
1.2.5 A word to the technician
Read and understand the safety section in this
service manual before operating or servicing the
machine. Read and understand the safety sections
in the manuals for all attachments before operating
or servicing attachments. The technician has the
key to safety. Good safety practices protect
everyone.
Study the safety information in this service
manual. Make the safety information a working
part of the safety program. The safety information
in this service manual applies specifically to this
type of machine. Always do all other usual and
customary safe working precautions. Remember -
The technician has the responsibility for safety.
Good safety practices can prevent serious injury or
death.
The safety section points out some basic safety
situations that can occur during the operation and
maintenance of the machine. The safety section
also suggests possible ways to deal with these
situations. The safety section does not replace
safety practices in other parts of this service
manual.
Practice good safety to help prevent injury or
death.
Learn how to operate the machine and how to use
the controls correctly.
Do not let other persons operate the machine
without instruction and training.
Follow all safety precautions and instructions in the
manuals and on safety signs axed to the
machine and all attachments.
Use only approved attachments and equipment.
Make sure the machine has the correct equipment
needed by the local regulations.
WARNING:
An operator should not use alcohol or
drugs which can aect their alertness
or coordination. An operator on
prescription or 'over the counter'
drugs needs medical advice on
whether or not they can properly
operate machines. If any attachments
used on this equipment have a
separate Operator Manual, see that
manual for other important safety
information.
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Fig. 3
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1.2.6 The service manual
Read the table of contents and basic layout. Become familiar with all parts of this service manual. This
service manual gives the technician very important information.
Machine movement when in normal use determines right-hand and left-hand.
This manual covers general safety practices for this machine.
The photos, illustrations, and data used in this manual were current at the time of printing. Inline
production changes can make machines vary from the information in the service manual. The manufacturer
reserves the right to redesign and change the machine as necessary without notification.
WARNING:
In some of the illustrations and photos used in this manual, shields or guards may have
been removed for clarity. Never operate the machine with any shields or guards removed.
If the removal of shields or guards is necessary to make a repair, they must be replaced
before operation.
1.2.7 Operation
1.2.7.1 Prepare for operation
Read and understand the operating instructions and precautions in this manual before you operate or
perform service on the machine.
Make sure that you know and understand the positions and operations of all controls. Make sure that all
controls are in neutral and the parking brake is applied before you start the machine.
Make sure that all persons are a sucient distance from your area of work before you start or operate the
machine. Do checks on the controls and learn all controls in an area clear of persons and objects before
you start work with the machine. Know the dimensions of the machine and have sucient space available
for operation. Do not operate the machine at high speeds around persons, buildings, other equipment, etc.
Always use correct procedures when you do tasks around and operate the machine. Do not let children or
persons who do not know how to operate the machine operate the machine. Keep other persons away
from your area of work. Do not let other persons ride on the machine.
Make sure that the machine is in the good mechanical condition. Make sure that the machine has the
correct equipment as necessary by local regulations.
All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load
characteristics of this equipment before you start.
1.2.7.2 General information
When parking, park the machine on a solid level
surface and lower the header to the ground. Put all
controls in neutral, and apply the parking brake.
Stop the engine and take the key with you.
WARNING: Whole body crushing
hazard. A loss of hydraulic pressure or
movement of the mechanism can
cause the raised machine component
to fall.
Personal injury or death can occur.
Install the lift cylinder stops before
working on the machine to prevent
movement.
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Fig. 4
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Make sure the machine is in the proper operating condition according to the Operator Manual.
Always operate the machine with the control console turned on.
Do not dismount from moving machinery.
Stay o slopes too steep for operation.
Be aware of the size of the machine and have enough space available to allow for operation.
Stay o slopes too steep for operation. Keep the header as low as possible while going down hills. Never
suddenly reverse the wheels to stop or back up.
Where possible avoid operating the machine near ditches, embankments, and holes. Reduce ground speed
when operating on rough, slippery, or muddy surfaces and when turning or crossing slopes.
DANGER: Machine electrical shock
and electrocution hazard.
Personal injury or death can occur.
Keep the machine clear of overhead
electrical power lines.
GUID-DB0A93E4-AEB5-49D5-AC5F-DD1454F1CFC6-high.jpg [High]
Fig. 5
1.2.7.3 Personal protective equipment
Put on all personal protective equipment (PPE) and
protective clothes that are supplied to you or that
are necessary for the conditions and by applicable
laws. PPE includes equipment to prevent injury to
your eyes, lungs, ears, head, hands and feet.
Always keep hands, feet, hair, and your clothes
away from parts that move. Do not put on loose
clothing, jewelry, watches, or other items that can
tangle in parts that move. Tie up long hair that can
also tangle in moving parts.
GUID-1AEEBD1D-C71B-432C-9D23-52467D7C0BBF-high.jpg [High]
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1.2.7.4 Seat instructions
Put on the seat belt before you operate the
machine. Always sit in the seat and have the seat
belt on while you operate the machine. Replace
the seat belts when they become worn or broken.
Do not use a seat belt loosely. Make sure that
there is some tension on the seat belt. Do not
wear the seat belt in a twisted condition or
pinched between the structural parts of the seat.
Put on the seat belt if the instructional seat is
used. Use the instructional seat only to train new
operators or to find a problem. The instructional
seat is only for short periods of use.
Do not let children use the instructional seat or be
in the cab. Do not let other persons use the
instructional seat or be in the cab.
Drive the machine at slower speed and on level
ground when the instructional seat is used. Do not
start, stop, or turn quickly when the instructional
seat is used. Do not drive on highways or public
roads when the instructional seat is used.
GUID-5BA328EA-7732-4CE8-97B2-6511151E943C-high.jpg [High]
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1.2.7.5 Shield and guards
WARNING: Entanglement hazard.
Belts and components that rotate.
Severe personal injury or death can
occur.
Do not open, remove, or put your
hand behind shields if the engine is
running. Stop the machine before
doing service to the machine.
GUID-6163F2D6-39D6-48BF-871C-AC346EE022D2-high.jpg [High]
Fig. 8
All shields and guards must be in the correct position and in good condition. Keep away from the
components that rotate.
DANGER: Entanglement hazard.
Rotating components.
Severe personal injury or death can
occur.
Do not make adjustments or repairs
to components while they are
moving. Stop the machine before
doing service to the machine.
Do not operate the machine with the drive shaft
shields open or removed.
Keep away from the components that turn.
Make sure guards that turn are free.
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1.2.7.6 Exhaust warning
WARNING: Inhalation hazard. Exhaust
gases.
Death or serious illness can occur.
Do not operate the engine in a closed
building unless the exhaust is
ventilated to the outside.
Do not tamper with or modify the exhaust system
with unapproved extensions.
GUID-55072A39-D882-4355-8ABA-05660F3F6EDA-high.jpg [High]
Fig. 10
1.2.7.7 Flying debris
WARNING:
Be careful when you operate along
the side of a road or structures. Rocks
and other materials can be thrown
from the machine during operation
and can cause injury.
Stay away from the machine during operation.
Some materials can be thrown from the machine
during operation and cause injury.
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Fig. 11
1.2.7.8 Handrails
WARNING: Falling hazard.
Personal injury or death can occur.
Use appropriate safety precautions
when working o the ground.
Point your body in the direction of the ladder and
use the handrails when you are on the machine
ladders. Always keep three points of contact with
the ladder.
GUID-B4BF5956-B0F7-43A5-85C1-706D96BCA02B-high.jpg [High]
Fig. 12
1.2.7.9 The agricultural chemicals
The agricultural chemicals can be dangerous. Incorrect procedures with the agricultural chemicals can
cause injuries to plants and animals, and damage soil and property.
Always read and obey the instructions from the manufacturer before you open chemical containers.
Read and obey the instructions each time you use a chemical.
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Use the same precautions when you do the adjustments, do servicing, clean or put the machine into
storage.
Tell all persons who are near chemicals of the possible dangerous results and the safety precautions that
are necessary.
Stay away from smoke from a chemical fire. Stay out of direction of wind if it is possible.
Correctly keep or discard all chemicals that you do not use. Obey the instructions from the chemical
manufacturer and the local regulations.
1.2.8 Travel on public roads
Make sure that you understand the speed, brakes,
steering, and load properties of this machine
before you operate the machine on public roads.
Use good judgment when you operate the
machine on public roads. Keep complete control of
the machine at all times. Do not coast on the
downhills.
The maximum speed of agricultural equipment is
controlled by local regulations. Adjust travel speed
to keep control of the machine at all times.
Learn and obey all road rules and laws that apply
to your machine. Get information from your local
law enforcement agency for local regulations
about the movement of agricultural equipment on
public roads. Use head lamps, flashing warning
lamps, rear lamps and turn signals, day and night,
unless local laws do not let you.
Make sure that all flashers operate before you
operate the machine on a public road. Make sure
that the reflectors are installed correctly, in good
condition, and clean. Make sure that the Slow
Moving Vehicle (SMV) emblem is clean, can be
seen, and is installed correctly on the rear surface
of the machine.
If the machine has a loader, operate the machine
with the loader as low as possible. Do not operate
the machine with loader up.
If the machine has two brake pedals, lock the
brake pedals together to make the two wheel
brakes apply at the same time.
Lift implements to the transport position and lock
the implement in position. Put all implements into
the most narrow position.
Disengage the power take-o and the dierential
lock.
With towed implements, use a correct hitch pin
with a clip retainer and safety transport chain.
Look at other trac on the road. Keep to your side
of the road and pull to the side of the road, when
possible, to let faster trac through.
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Know the total width, length, height, and weight of the machine. Be careful when you operate the machine
on narrow roads and across narrow bridges.
Do not let the machine touch electrical power
lines. If the machine touches electrical power
lines, electrical shock injury and death can occur.
GUID-DB0A93E4-AEB5-49D5-AC5F-DD1454F1CFC6-high.jpg [High]
Fig. 14
1.2.9 Maintenance
1.2.9.1 General maintenance information
Before you do maintenance, lubricate, do
servicing, clean, or make adjustments:
• Park the machine on a solid, level surface.
• Make sure that all the controls are in the
neutral position and apply the parking brake.
• Make sure that the machine and the
attachments are lowered to the ground.
• Stop the engine and take the key with you.
• Look and Listen! Make sure that all parts that
move are stopped.
• Put chocks in front of and behind the wheels of
the machine before you do work on or below
the machine. GUID-DB4C2E27-9DAC-4734-83E4-BC4BB5C26EAF-high.jpg [High]
Fig. 15
Do not pull the crop or other object from the machine while the engine is in operation. Parts that move can
pull you into the machine before you can move out of the way.
After you do work on the machine, remove all tools from the machine.
Make sure that electrical connectors are clean before you connect them.
Do a check for loose, broken, missing, or damaged parts. Make sure that the machine is in good repair.
Make sure that all guards and shields are in position.
Do not do the servicing, examine or adjust chains
or belts while the engine is in operation.
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Fig. 16
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Do not operate the machine with the drive shaft
shields open or removed. Entanglement in drive
shafts that rotate can cause injury or death.
Stay clear of components that rotate.
Make sure that guards that rotate can rotate freely.
A loose yoke can come o a shaft and result in
injury to persons or damage to the machine.
When you install a quick disconnect yoke, the
spring activated locking pins must move freely and
be in the groove on the shaft. Pull on the driveline
to make sure that the quick disconnect yoke can
not be pulled o the shaft. GUID-CEB32148-1F4C-457C-ADF7-595DFC51AC25-high.jpg [High]
Fig. 17
Remove spilled oil, antifreeze or fuel immediately
from the steps, platform, and other access areas.
Keep all access areas clean of unwanted materials.
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Fig. 18
When you do work on the machine, make sure
that the header and the reel are lowered.
When it is necessary for the header or the reel to
be in the up position, lift the header or reel to the
full up position and engage the cylinder stops.
WARNING:
If the machine has lift cylinder stops,
install the header lift cylinder stops
when you do work near the header.
Do not use the hydraulic system to
keep the header in the up position. A
sudden loss of hydraulic pressure can
cause the header to fall suddenly. GUID-353ABA0B-44F7-4320-8E22-3E3CA612BD91-high.jpg [High]
Fig. 19
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1.2.9.2 Fire prevention and first aid
Be prepared for emergencies.
Keep a first aid kit available for use on small cuts
and scratches.
Keep one or more fire extinguishers of the correct
type. Examine fire extinguishers regularly as stated
by the manufacturer. Make sure that the fire
extinguishers are charged and in operating
condition.
Crop material is flammable, there is a risk of fire.
Use a water type fire extinguisher or other water
source for a fire in crop.
For fires in material other than crop, such as oil or
electrical components, use a dry chemical fire
extinguisher with an ABC rating.
Keep fire extinguishers easy to access where fires
can occur.
Frequently remove crop material from the machine
and examine for components that are too hot. Do
checks on the machine each day for noises that
are not usual. Unusual noises can indicate a worn
out component that can cause too much heat.
If flame cutting, welding, arc welding, or grinding
is to be done on the machine or attachments, clear
crop material and unwanted material from around
the area. Make sure that the area below the work
area is clear of flammable material because falling
molten metal and sparks can cause ignition in the
material.
GUID-FF34ACC9-D080-4CD5-9528-F426605803FF-high.jpg [High]
Fig. 20
If fire occurs, move upwind and away from the
smoke from the fire.
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Fig. 21
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1.2.9.3 High pressure leaks
WARNING: Hydraulic fluid under
pressure can penetrate the skin or
eyes.
Serious personal injury, blindness, or
death can occur.
Relieve the pressure from the system
or component before disconnecting
components. Wear personal
protective gear while working on the
machine or equipment. Use a piece of
cardboard to check for leaks. Never
use your hand.
Fluid that leaks from the hydraulic system or the
fuel injection system is high pressure and is not
easily seen. The fluid can go into the skin causing
injury.
Fluid that is injected into the skin must be
surgically removed immediately. If not removed
immediately, infection and reaction can occur. Go
immediately to a physician who knows about this
type of injury.
GUID-CB450E2E-50DF-4D16-9E59-21C0B3E5B026-high.jpg [High]
Fig. 22
Use a piece of cardboard or wood to look for
possible leaks. Do not use your bare hand. Wear
leather gloves for hand protection and safety
goggles for eye protection.
Remove all pressure before you loosen hydraulic
lines. Lower equipment in the up position, close
the accumulator valve, and stop the engine.
Tighten all connections before you apply pressure.
GUID-9A83C5CD-95EC-445B-A3A7-1DCF8FACFE45-high.jpg [High]
Fig. 23
1.2.9.4 Replacement parts
Where replacement parts are necessary for
machine maintenance and servicing, you must use
original equipment replacement parts.
The manufacturer will not accept responsibility for
installation of unapproved parts and/or accessories
and damages as a result of their usage.
GUID-FA132350-A260-454E-8B83-2C8533C34BC4-high.jpg [High]
Fig. 24
GUID-68111A90-0641-4B8F-9AB9-A5B05A044C46 [V4]
GUID-6AE94B75-99EC-4885-8B3D-0F13F3053F2B [V3]
1. General
Pickup Header 1-15
79037386D

1.3 Cylinder stops
1.3.1 Header lift cylinder stop
Combines are equipped with a header lift cylinder stop on the left-hand side of the machine. Install the
header lift cylinder stop on the header lift cylinder to prevent lowering of the header. See the information in
the combine operator manual for header lift cylinder stop operation.
1.3.2 Hold-down cylinder support
WARNING:
To prevent injury, always engage hold-down cylinder supports before going under a raised
hold-down.
IMPORTANT: To prevent damage to hold-down support arms, do not transport a header with engaged
hold-down cylinder supports.
1.3.2.1 Engage the hold-down cylinder support
Before starting the procedure
WARNING:
To prevent injury from a falling hold-down, always engage the hold-down cylinder
supports before going under a raised hold-down.
IMPORTANT: To prevent damage to the hold-down support arms, do not transport the header with the
hold-down cylinder supports engaged.
Procedure
1. Raise the hold-down to the maximum height.
2. Remove the retaining pin from the hold-down cylinder supports.
3. Move the hold-down cylinder supports (1) to
the engaged position.
Each hold-down support arm has a hold-
down cylinder support.
4. Install the retaining pin into the hold-down
cylinder supports.
5. Disengage the hold-down cylinder supports.
6. Lower the hold-down onto the hold-down
cylinder supports.
GUID-4E34CD2F-EEFE-4FFD-8271-617C3CC430C7-high.jpg [High]
Fig. 25
Related Links
Disengage the hold-down cylinder support page 1-16
1.3.2.2 Disengage the hold-down cylinder support
Procedure
1. Remove the retaining pin from the hold-down cylinder supports.
2. Raise the hold-down to the maximum height.
[V]
GUID-1AA01CA7-617D-474D-B875-6892E765C1A0 [V1]
GUID-F8FCE917-CD2F-45C7-BB23-06F4B9B3F4EB [V2]
GUID-2E75B761-C84C-4F8B-9556-0F055802B641 [V3]
GUID-CBCAA5A3-770B-4C43-8D56-BCCC1412A24E [V3]
1. General
1-16 Pickup Header
79037386D
Table of contents
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