Festo EXCH-40-...-W Series User manual

Description
Mechanical
installation
8046388
1506a
[8046382]
EXCH
Planar surface gantry

EXCH
2 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English
Translation of the original instructions
GDCP-EXCH-KM-KOMP-EN
Loctite®is a registered trademark of its respective trademark holder in certain countries.
Identification of hazards and instructions on how to prevent them:
Danger
Immediate dangers which can lead to death or serious injuries.
Warning
Hazards that can cause death or serious injuries.
Caution
Hazards that can cause minor injuries or serious material damage.
Other symbols:
Note
Material damage or loss of function.
Recommendations, tips, references to other documentation.
Essential or useful accessories.
Information on environmentally sound usage.
Text designations:
 Activities that may be carried out in any order.
1. Activities that should be carried out in the order stated.
– General lists.
èResult of an activity / reference to further information.

EXCH
Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English 3
Table of Contents – EXCH
1 Safety and requirements for product use 7......................................
1.1 Safety 7..................................................................
1.1.1 General safety information 7..........................................
1.1.2 Intended use 7.....................................................
1.2 Requirements for product use 8...............................................
1.2.1 Obligations of the operating company 8.................................
1.2.2 Qualification of specialized personnel 8.................................
1.2.3 Range of applications and certifications 8...............................
2 Transport and storage 9.....................................................
2.1 Transport 9................................................................
2.2 Storage conditions 9........................................................
2.3 Unpacking 10...............................................................
2.4 Check the scope of delivery 11.................................................
3 Overview 12................................................................
3.1 Function and application 12....................................................
3.2 Operational principle 12......................................................
3.3 Design 13..................................................................
4 Preparations for mounting 14..................................................
4.1 Dimensions 14..............................................................
4.1.1 Dimensions EXCH-40-…-W-… (without motor) 15...........................
4.1.2 Dimensions EXCH-60-…-W-… (without motor) 16...........................
4.1.3 Dimensions of motors EXCH-40 17......................................
4.1.4 Dimensions of motors EXCH-60 18......................................
4.2 Mounting requirements 19....................................................
4.3 Mounting position 20.........................................................
4.3.1 Horizontal mounting position 20........................................
4.3.2 Vertical mounting position 20..........................................
4.4 Types of mounting 21.........................................................
4.4.1 Adjusting kits 21....................................................
4.4.2 Mounting plates 23..................................................
4.5 Mounting 23................................................................
4.5.1 Number of mounting accessories 23....................................
4.5.2 Mounting holes 24...................................................

EXCH
4 Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English
4.6 Motors 25..................................................................
4.6.1 Variants 25.........................................................
4.6.2 Attachment positions 25..............................................
4.6.3 Mounting 26.......................................................
4.6.4 Dismounting/mounting motors 27......................................
4.6.5 Adapting the position of the motor cable outlets 29........................
4.6.6 Third-party motors 31................................................
4.7 Attachment components 32...................................................
4.7.1 Fastening principle 32................................................
4.7.2 Mounting of attachment components 32.................................
4.7.3 Drill holes on the slide unit EXCH-40 33..................................
4.7.4 Drill holes on the slide unit EXCH-60 34..................................
4.7.5 Power supply line 35.................................................
4.8 Accessories for position sensing 39.............................................
4.8.1 Proximity sensors at X-axis 39.........................................
4.8.2 Proximity sensor at Y-axis 40..........................................
5 Mounting (horizontal mounting position) 44......................................
5.1 Mounting 44................................................................
5.1.1 Safety instructions 44................................................
5.1.2 Requirements 45....................................................
5.1.3 Procedure 45.......................................................
5.2 Align 51...................................................................
5.2.1 Notes 51..........................................................
5.2.2 Limit values of the X-axis alignment 52...................................
5.2.3 Requirements 52....................................................
5.2.4 Preparation 53......................................................
5.2.5 X-axis 1: Align evenness and tilting 54...................................
5.2.6 X-axis 2: Align height offset, evenness and tilting 55........................
5.2.7 Align X-axes parallel 56...............................................
5.2.8 Eliminate warping in the planar surface gantry 57..........................
5.3 Toothed belt pretensioning 58..................................................
5.3.1 Notes 58..........................................................
5.3.2 Checking the toothed belt pretension 59.................................
5.3.3 Setting toothed belt pretensioning 61...................................
5.4 Assembly 64................................................................

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Festo – GDCP-EXCH-KM-KOMP-EN – 1506a – English 5
6 Mounting (vertical mounting position) 65........................................
6.1 Mounting 65................................................................
6.1.1 Safety instructions 65................................................
6.1.2 Requirements 66....................................................
6.1.3 Procedure 67.......................................................
6.2 Align 73...................................................................
6.2.1 Notes 73..........................................................
6.2.2 Limit values of the X-axis alignment 74...................................
6.2.3 Requirements 75....................................................
6.2.4 Preparation 75......................................................
6.2.5 Align X-axes 76.....................................................
6.2.6 Eliminate warping in the planar surface gantry 77..........................
6.3 Toothed belt pretensioning 78..................................................
6.3.1 Notes 78..........................................................
6.3.2 Checking the toothed belt pretension 79.................................
6.3.3 Setting of toothed belt pretensioning 82.................................
6.4 Assembly 85................................................................
7 Installation 86..............................................................
7.1 Safety instructions 86........................................................
7.2 Drive motors of the X-axis/Y-axis 87.............................................
7.3 Electrical attachment component 89.............................................
7.4 Earthing 90.................................................................
8 Commissioning 92...........................................................
9 Maintenance and care 93.....................................................
9.1 Feed constant 94............................................................
9.2 Cleaning 94.................................................................
9.3 Lubrication 94..............................................................
9.3.1 Lubrication points 95.................................................
9.3.2 Procedure 96.......................................................
9.3.3 Accessories 97.....................................................
10 Dismounting and repair 98....................................................
10.1 Dismounting 98.............................................................
10.2 Repair 99..................................................................
10.3 Disposal 99................................................................