FiberHome AN6000-15 User manual

AN6000-15
Optical Line Terminal Equipment
Quick Installation Guide
FiberHome Telecommunication Technologies Co., Ltd.
Version: A Code：MN000004295

Preface
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contact your local sales representative, service representative or distributor
for any help needed at the contact information shown below.
Contact us
Fiberhome Telecommunication Technologies
Co., Ltd.
Address: No. 67, Guanggu Chuangye Jie,
Wuhan, Hubei, China
Zip code: 430073
Tel: [phone] (for Malaysia)
[phone] (for South Asia)
[phone] (for South America)
Fax: [phone]
Website: http://www.fiberhomegroup.com
No part of this document (including the
electronic version) may be reproduced or
transmitted in any form or by any means
without prior written permission from
FiberHome.
Information in this document is subject to
change without notice.
All rights reserved
1

2
1Installation Procedure
End
Routing and connecting
cables
Post-installation
inspection
Preparation for cable
connection
Cabinet with routed
fibers and cables
Connecting cables
Connecting optical
fiber jumpers Checking the connection
and layout of wires and
cables
Checking before power-on
Power-on test
Installing cabinet doors
2
Safety precautions
Installation tools
Start
Installation preparations
Installing cabinets
Installing subracks
Installing cards and
components
Operation procedure
Reference information
Subrack overview
Installing and
securing subracks
Equipment layout
Installing cards
Installing a fan unit
Operation rules for
plugging / unplugging
optical modules
Requirements and
precautions for operating
cards

3
2Safety Precautions
Make sure the cabinet protection earth ground cable and subrack protection earth ground cable
are well grounded before powering on the equipment. Check and ensure that the insulation
resistance and ground resistance meet the specification.
Grounding Requirements
Caution
Different types of cables on the installation site should be laid out independently and bound
separately. Please note that optical fibers should be bound with dedicated fiber binding straps.
Exercise care if you must bend fibers. If bends are necessary, the fiber bending radius should
not be smaller than 10 D (“D” refers to the fiber diameter) and should not be smaller than 30
mm.
Cables are bound with appropriate tightness and even distance between cable ties. The cable
ties are arranged in good order, and the extra parts of ties are cut from the root without leaving
sharp points.
Binding Cables
Caution
Prior to equipment installation, inspect the equipment room, cabinets, power supplies, cables
(especially earth ground cables), and supporting facilities. After confirming that the conditions for
installation are satisfactory, start the work following project design documents.
Inspection Prior to Installation
Caution
3
Carpets or other materials that easily generate static electricity should not be used on the floor of
the equipment room.
Do not touch any components or wires on cards, or metal conductors in sockets. ESD protection
measures should be taken if it is necessary to touch the card during maintenance.
ESD Protection
ESD protection gloves ESD protection wrist strap
Caution
To prevent laser radiation from injuring eyes, do not look into the
end face of a fiber or fiber connector directly with naked eyes.
Laser Safety
Warning
Laser class
identifier

4
Cross screwdriver
(insulated)
Wire clipper Sharp nose pliers Diagonal pliers Wire stripper
ESD
protection
wrist strap
ESD protection
gloves
3Installation Tools
Ladder Vacuum cleaner
Electric drill
(including the drill bits) Marker pen
Insulating
tape
Long tape Knife Spirit level Claw hammer (insulated)
Cable tie
Fiber binding strap
Insulating
gloves
Hydraulic pliers
Flat screwdriver (insulated)
Open
corrugated
pipe
Crimping pliers
Multimeter Optical power meter
Combination wrench
(insulated)
M6 to M12 socket wrench
(insulated)
Torque wrench
(insulated)
Fiber puller Flexible conduit

5
4Installing Cabinets
5
The AN6000-15 can be installed into the following cabinets. Please refer to related manuals
for how to install the cabinets.
Instruction
No. Name Function
①Horizontal card
slot Houses the fan unit.
②Vertical card slots
Accommodate cards to
implement various
functions of the equipment.
③
ESD protection
earth ground
fastener
Connects with the ESD
protection unit.
④Mounting ears Secure the subrack in a
cabinet.
⑤Fiber puller
hanger Holds a fiber puller.
⑥Subrack earth
ground point
Connects with the subrack
earth ground cable.
Description Dimensions (H ×W ×D)
Subrack with mounting ears for a 19-inch cabinetNote 1 486 mm ×480 mm ×254.2 mm
Subrack with mounting ears for a 21-inch cabinet 486 mm ×530 mm ×254.2 mm
Note 1: The AN6000-15 subrack is equipped with mounting ears for a 19-inch cabinet by default.
5Installing Subracks
5.1 Subrack Overview
Subrack Dimensions
Subrack Structure
Cabinet Model Manual
19-inch 600 mm-deep cabinets
(4102596 to 4102599)
Quick Installation Guide for the 19-inch Cabinet (600 mm-deep)
(4102596 to 4102599)
21-inch 300 mm-deep cabinets
(404000068 to 404000071)
Quick Installation Guide for the 21-inch Cabinet (300 mm-deep)
(404000068 to 404000071)
21-inch 340 mm-deep cabinets
(404000596 to 404000599)
Quick Installation Guide for the 21-inch Cabinet (340 mm-deep)
(404000596 to 404000599)
21-inch 600 mm-deep cabinets
(4102581 to 4102584)
Quick Installation Guide for the 21-inch Cabinet (600 mm-deep)
(4102581 to 4102584)

6
When multiple AN6000-15 subracks are to be installed in a cabinet, usually arrange the subracks from
the top down.
A cabinet can house two AN6000-15 subracks at most.
Subracks are mounted on the front vertical mounting flanges of a 19-inch or 21-inch cabinet.
The distance between every three mounting holes on the front vertical mounting flange in a 19-inch
cabinet is 1 U (44.45 mm).
The distance between every two mounting holes on the front vertical mounting flange in a 21-inch
cabinet is 1 SU (25 mm).
Rules for Arranging Subracks
Example of Arranging Subracks in a 19-inch Cabinet
5.2 Equipment Layout
6
Unit: U, 1U = 44.45 mm
Example of Arranging Subracks in a 21-inch Cabinet
Unit: mm

Install the fiber passage unit.
2
1
7
5.3 Installing Subracks in a 19-inch Cabinet
7
Install the panel screws to secure the subrack.
4
3
Procedure
Fiber Passage Unit Integrated with
Slide Rails for a 19-inch Cabinet
Cross
screwdriver
M6
Panel screwMarker pen
Flat
screwdriver
2
1
Mark the positions for mounting the
subrack and fiber passage unit on the
vertical mounting flanges of the cabinet.
Then install floating nuts.
Push the subrack into the cabinet along the
slide rails.
Installing Components
Correct Way to Install a Screw
Pre-tighten the screw: Tighten the screw
with moderate force, making sure that the
screwdriver is on the same line with the
screw.
Make sure that the screw is engaged well
with the screw thread (the resistance
encountered is small), and tighten the
screw carefully.
34

Install the fiber passage unit.
2
1
8
5.4 Installing Subracks in a 21-inch Cabinet
8
Install the panel screws to secure the subrack.
5
4
Procedure
Fiber Passage Unit Integrated with
Slide Rails for a 21-inch Cabinet
Cross
screwdriver
M6
Panel screwMarker pen
Flat
screwdriver
Mark the positions for mounting the
subrack and the fiber passage unit on the
vertical mounting flanges of the cabinet.
Then install floating nuts.
Push the subrack into the cabinet along the
slide rails.
Installing Components
Adapter Mounting Ears
Install the adapter mounting ears.
3
Refer to Installing Subracks in a 19-inch Cabinet.
Correct Way to Install a Screw
4 5
When installing the adapter mounting ears,
install the panel screws but do not tighten
them. After the subrack is pushed into the
cabinet, fasten the screws to secure the
subrack.
Tips

9
6Requirements and Precautions for Operating Cards
Do not contact cards with bare hands. Always wear ESD protection gloves or an ESD
protection wrist strap when operating cards.
When holding a card, put your hands on its panel, and do not touch any components or wires
on the card, or metal conductors in the socket.
All vacant slots in a subrack should be installed with dummy panels. When you unplug a
dummy panel, make sure that you plug it back in five minutes.
Use care when plugging a card. The card cannot be inserted if not properly oriented.
Cards are valuable and fragile. Please treat them with great care.
Prevent the circuit surfaces of cards from contacting each other to avoid shorting or
scratching.
If the unpacked card is a spare one, it will not be installed immediately. Pack the card
with its original ESD protection bag and put it in a dry and cool place, keeping it away
from sunlight and strong electromagnetic radiation sources.
Caution
9

1
10
7Operation Rules for Plugging / Unplugging Optical Modules
7.1 Plugging an Optical Module
Material
number
Order
number
Rate
Transmission distance
Working wavelength
Material code of module part
7.2 Unplugging an Optical Module
E
Hold an optical module, and plug it into a card along
the desired EMI cage.
10
Grab the handle of an optical module with the
hooked end of a fiber puller, and draw it out to
detach the optical module from the EMI cage.
Pulling an
optical module
Pulling an
optical fiber
(hooked end)
ESD protection gloves /
wrist strap Fiber puller
Caution
Fiber puller
ESD protection gloves /
wrist strap
1
1
While pulling an optical module, hold the fiber puller tightly so that the module will not fall down.
If no fiber puller is available on site, draw out an optical module by pulling its handle.

11
8Installing Cards and Components
8.1 Installing Cards
Open the latches, align the upper
and lower edges of the card with
the slide rails in the slot (with the
component side of the card facing
left), and push the card in along
the slide rails slowly.
Push the card to its
position, and close and
secure the card’s latches,
as shown in the figure
below.
Tighten the captive
screws on the card panel
to lock the card.
Before installing a card, check the pins and card connector on the
backplane.
Follow the rules for installing cards.
If you feel a resistance when inserting a card, pull it out and make sure that
you are inserting a card of the correct type to a correct slot in a correct
direction. Do not force in the card.
The core switch card, power card and CIOA card have color marks on both
ends. Apply the cards to the slots with the same color marks to prevent
mismatch.
Insert dummy panels to the slots not holding cards. The procedures for
installing dummy panels are the same as those for installing common
cards.
Cross
screwdriver
M3
Captive
screw
ESD protection gloves /
wrist strap
11
Caution
123
8.2 Installing a Fan Unit
Caution
1
ESD protection gloves /
wrist strap
Hold the fan unit and align the slide rails on both
sides of the fan unit with the slide rail grooves for
the fan unit on the subrack respectively. Push the
fan unit slowly into the subrack until you hear a click.
Do not operate forcefully; especially do not exert
excessive force when installing a fan unit.
Do not touch the fan blades when the fan unit is
running.
1

Pierce the cover plate with
diagonal pliers along the
edges desired for making
a wiring hole
12
9Preparations for Cable Connection
Before laying out wires and cables, you need to remove the front panel of the PDP. If space is
limited for operations, remove the baffle at the bottom of the PDP as well.
After you have completed layout of wires and cables, restore the front panel and baffle to their
original places.
Internal cables are connected inside a cabinet. Usually they have been connected before
delivery. Installers should check the connection of internal cables on site. The items to check
include whether the cable distribution is reasonable, whether the wires and cables are properly
and neatly arranged, whether the plugs are connected firmly, whether incorrect or poor insertion
exists, and whether any part is missing.
Installers can choose the top access wiring mode or the floor access wiring mode according to
the equipment room and the installation site conditions (This guide uses the top access wiring
mode as an example).
The AN6000-15 uses the PDP850A (3000064).
For a cabinet equipped with mouseproof hop-pockets
on the top, fasten the mouseproof hop-pockets after
external wires and cables are led into the cabinet and
well arranged.
For a cabinet equipped with a cover plate on the top or
bottom, determine the position, size and number of
wiring holes according to the wiring plan. Pierce the
cover plate with diagonal pliers at desired positions to
make wiring holes. The following introduces how to
make wiring holes on the top of the cabinet.
Prepare the holes from near to far in sequence.
Polish the raw edges of the holes so that they will
not cut hands or cables.
Preparing Wiring Holes on the Cabinet
Fastening the mouseproof hop-
pockets on the top of the cabinet
12
Instruction
Note
Instruction
Recommended Areas and
Sequence for Making Wiring Holes
Making a Wiring Hole
LMR
LMR

13
10 Cabinet with Routed Fibers and Cables
A Subrack for PON Services
13

14
11 Connecting Power Cables and Protection Earth Ground Cables
11.1 Connecting the Subrack Protection Earth Ground Cable
14
2
11.2 Connecting External Power Cables
1
Subrack protection
earth ground cable
Earth ground
point on the
vertical mounting
flange
Floating nut
Subrack protection earth ground cable
Cross
screwdriver
M6
Panel screwMarker pen Flat
screwdriver
Subrack protection
earth ground cable
Make sure the external power supply is shut off before connecting the power cables. Do not
connect the cabinet power cables when the power supply is connected.
Make sure the DC power input is cut off during cable connection, and attach labels to the
switches to be used.
Never expose the joining part of a power cable or a power connector unless necessary.
If the bonding resistance between the equipment ground cable and the earth ground bar is higher
than 0.1 ohm, the ground cable should be re-arranged.
With the premise that cables must be arranged in compliance with the route, the power cables
should be processed on site according to the “shortest” route principle.
The power cables should be made of a continuous segment of copper core with no intermediate
connections.
Caution
Warning

The protection earth ground cable for a PDP has been connected with the PE terminal before
delivery of the PDP; you only need to connect the other end of the cable to the earth ground point
on the top of a cabinet on site.
Instruction
15
To the power supply
device in the
equipment room
To the earth ground
bar in the equipment
room
Connect the cabinet earth ground cable to the
earth ground bar in the equipment room.
1
Lead the -48 V and 0 V power cables into the cabinet.
2
M6 screw
Earth ground point
on the cabinet top
Captive
screw
M3
M5/M6
Screw/bolt
Socket
wrench Cross
screwdriver
Protection
earth ground
cable
0 V power
cable
-48 V power
cable
PDP protection
earth ground cable
Remove the front panel of the PDP.
3
Connect the cabinet power cables to the PDP
and the external power supply respectively.
The terminals on the PDP from left to right are
-48V_A, 0V_A, 0V_B, PE and -48V_B
respectively.
4
M3 To the external -48 V
DC power
Processing External Power Cables
“Cut-Wrap-Crimp-Insulate”
Wrap the bare end of the cable with an insulating tape to
prevent short circuit during cable layout.
2
1Measure a power cable and cut an appropriate length
of it as needed with a wire clipper on site.
Insulate the terminal with an insulating tape or a heat-
shrinkable tube.
4
3After leading the cable to the desired position, remove the
insulating tape, strip the cable end with stripping pliers,
install a copper terminal onto the cable end, and crimp it
with hydraulic pliers.
1 2
3 4
Insulating
tape/heat-
shrinkable
tube
Hydraulic
pliers
Copper
terminal
M6 screw
M5 screw M6 bolt
To the cabinet-top
earth ground point
PDP protection
earth ground
cable
To the external
0 V power
ground
To the external
-48 V DC power

16
11.3 Connecting Subrack DC Power Cables
16
The figures below illustrate how to connect the subrack power cables to the subrack and the
PDP850A (3000064).
Instruction
-48 V power cable 0 V power cable
Cross
screwdriver
Flat
screwdriver
M3/M6
Screw/bolt
M4
Make sure that the power control switch for the corresponding subrack on the PDP
is placed in the OFF position before laying the power cables.
Completely insert the cord end terminals into the terminal blocks on the PDP. To ensure good
connection, the metal part exposed should not exceed one sixth of the overall metal length. The
length of the exposed insulation covering or metal part of terminals in the same row or batch
should be equal whenever possible.
Do not press the insulation covering of cord end terminals, which may cause poor electrical
connection.
Make sure the side with a larger area of a cord end terminal contacts the terminal block.
After connecting power cables, attach a label indicating the cable information to both ends of each
cable, 1 cm to 2 cm away from the connector on each end.
Caution
Power input interface
Connect the cord end
terminals (0 V black) to the
0V_A_1 to 0V_A_4 (active)
or 0V_B_1 to 0V_B_4
(standby) connectors.
M4
3
Connect the cord end terminals
(-48 V blue) to the -48V_A_1 to
-48V_A_4 (active)
or -48V_B_1 to -48V_B_4
(standby) connectors.
1
3
4
6
1
2
5
M6
M3
Instruction
You need to properly bend the power cables before
connecting them to power input interfaces.
Route the power cables along the wiring channel
on the left side of the cabinet, and then horizontally
lead them into the PDP from wiring holes on both
sides of the PDP.
0 V power cable
-48 V power cable
2

17
12 Connecting Network Cables
Subrack Side (RJ-45) Opposite Side (RJ-45 / Bare Wire)
SFP+ ports 1 to 4 of the HSCA card
Connected to an IP network for uplinking.
Ports 1 to 8 of the HU8A card
ETH interface of the HSCA card Connected to an out-of-band network management computer
to implement network management monitoring.
EMS interface of the CIOA card
ESC interface of the HSCA card
Connected to an environment monitoring device to report the
external environment status to the network management
system.
ALM interface of the CIOA card Connected to one of the terminals XS1 to XS4 on the
PDP850A (3000064) to output the subrack alarms to the PDP.
1PPS/TOD interface of the CIOA card Connected to an external clock device. Note 1
DC1-7 interface of the CIOA card Connected to a dry contact device. Note 1
Note 1: The cable is connected by bare wires on this side.
Connection
Network cable
Connected to the Opposite End Equipment
Instruction
3
1
2
Route the network cables behind the left
vertical mounting flange, in the space
between the subrack side panel and the
cabinet side panel. Lead them to the bottom
of the subrack, thread them through the
wiring holes of the fiber passage unit, and
then connect them to the desired cards.

18
Rules Illustration
Keep the bound cables neat. The horizontal
cables should be bound with even distance
between cable ties.
Do not join several cable ties to make a
longer one and bind cables with it;
otherwise, the tensity may be reduced.
The cable ties are arranged in good order.
The extra parts of the ties are cut from the
root without leaving sharp points.
When binding cables, abide by the following
rules for the distance between cable ties:
When the diameter of the cable bunch is
less than 10 mm, the distance between
cable ties should be 150 mm;
When the diameter of the cable bunch is
between 10 mm and 30 mm, the distance
between cable ties should be 200 mm;
When the diameter of the cable bunch is
equal to or larger than 30 mm, the distance
between cable ties should be 300 mm.
When binding bent cables, do not bind
them midway through the bend; otherwise,
the cable cores may be broken.
The bending radius of cables (R) shall meet
the following requirements (“D” refers to the
cable diameter):
Cables for general use: R ≥ 2 D；
RF cables: R ≥ 15 D in common
conditions; R ≥ 10 D in extreme
conditions.
The cables inside the cabinet should be
arranged from far to near. That is, lay the
cables to the farthermost end first, putting
them at the bottom layer in the wiring area.
Avoid crossing or twisting cables whenever
possible.
18
Cable tie
Rules for Binding Cables

Select the right types of optical fiber jumpers according to the types of optical interfaces on the local
and opposite end equipment. The optical interfaces on the AN6000-15 match two types of optical
fiber connectors: LC/PC and SC/PC.
LC/PC Optical Fiber Connector SC/PC Optical Fiber Connector
19
13 Connecting Optical Fiber Jumpers
Internal pipe
External pipe
13.1 Connecting External Optical Fibers
19
Instruction
Caution
Caution
See the table below for the major specifications and appearances of the commonly used LC/PC and
SC/PC optical fiber connectors. When the equipment is mounted in a 300 mm-deep cabinet, it is
advisable to use short optical fiber connectors.
Type Short Optical Fiber Connector Long Optical Fiber Connector
LC/PC 31 mm 48 mm
SC/PC 39 mm 55 mm
Open corrugated pipes should not be overloaded with optical fibers. An open corrugated pipe
with a diameter of 32 mm should carry no more than 60 optical fibers with a diameter of 2 mm.
It is recommended that the part of a corrugated pipe inside a cabinet should be about 10 cm
long.
Arrange the corrugated pipes outside a cabinet according to the conditions of the equipment
room.