Fillauer AllPro Foot User manual

AllPro Foot
Product Manual

2
Instructions
The AllPro Foot System has been designed and manufactured for specic
patient weights. Failure to follow the weight guidelines and/or overload
conditions caused by the patient, such as heavy lifting, high impact sports, or
abusive activities that would otherwise damage the natural limb, may void
the warranty.
• Please review the FAQ section of the manual on page 7 before use of
the foot. These instructions should be read prior to tting and followed
to ensure the proper integration of the AllPro foot into the patient’s
prosthetic system.
• The foot stiness is based on weight and activity level. Please provide
accurate patient information so that the appropriate foot may be selected.
Product Specications
• Standard build height: 6, 8, 10, and 12 in.
(15.2, 20.3, 25.4, and 30.5 cm)
• Rated for patients up to 330 lbs. (150 kg)
• Weight: 15.9 oz. (450 g) for size 27 cm
• Moderate to very high activity levels
12 in.
10 in.
8 in.
6 in.

3
Installation
Attention: Deviating from the installation instructions or modifying the foot
in any way will void any product warranty and could lead to product failure
and injury to the patient.
Reversible Pyramid Insert (RPI)
The RPI is set at 35% of foot length,
except for AK models which are set at
30% of foot length. If the BK user would
benet from more dynamic response,
the RPI adapter can be ipped 180°. See
instructions below for nal assembly.
1. Walk patient in both positions to
determine the desired pyramid
position.
2. Before nal delivery of the
prosthesis, use the epoxy adhesive
provided or equivalent to secure
the pyramid assembly. Fabtech
systems +PLUSeries adhesives are
acceptable.
3. Apply adhesive to the exterior
faces of the RPI adapter and push
into desired position.
4. Apply adhesive to the bushing shaft and insert into hole of RPI adapter.
5. Apply adhesive to the top surface of RPI insert and bushing shaft. Then
install pyramid dome and ensure pin location lines up with the insert
pin hole.
6. Apply adhesive to the top of the bolt threads and insert bolt through
bushing.
7. Use 6mm hex wrench to torque bolt to 30Nm.
8. Wipe away any excess adhesive with towel wetted with alcohol.
Pyramid
Dome
Pyramid
Insert
Bolt
Bushing
30% Position
(Increased
Dynamics)
Pyramid
Dome
Pyramid
Insert
Bolt
Bushing
35% Position
(Standard)

4
Heel Bumper Installation
The foot is supplied with two heel
bumpers: 40A durometer is standard
and pre-installed. If desired, the “Firm”
bumper (60A) can be installed to
stien the heel performance.
1. Pull the pylon and foot plate
apart. Insert a piece of plastic to
hold parts open.
2. Remove the Heel Bumper by pulling it up and away from the heel lock.
3. Install the new bumper and ensure the Lock Pins engage the Heel
Bumper properly.
4. When the desired bumper density is determined, remove the bumper
and apply Superglue to the Heel lock and reinstall the bumper
Static Alignment - Sagittal Plane
Before aligning, the initial heel height should be established. Using the
adapter surface for reference, the AllPro employs a 2° posterior lean
(Figure1) with a 10 mm (3/8 in.) heel block to preload the anterior keel. When
the patient is weight bearing, the adapter surface should settle to a neutral
or level position.
Transtibial Frontal Plane Alignment
A plum line from the bisection of the socket
at the proximal brim in the frontal and
sagittal plane should bisect the ankle pyramid
(Figure1). The foot may be slightly inset 1 – 12
mm depending on the limb length. Most
runners prefer a wider base of support with
the foot slightly lateral to the distal bisection
7 – 13 mm. The longitudinal axis of the foot will
be externally rotated approximately 5 – 8° by
aligning the medial border of the foot with the
line of progression (Figure2).
Figure 3
Apply Glue
Pin Lock
Heel Lock
Heel
Bumper
Figure 1
2°

5
Transfemoral Static Bench Alignment
Standard TKA alignment can
be utilized with the trochanter
line bisecting the distal ankle.
Another alignment option is to
use a proximal sagittal socket
bisection 10 – 15 mm posterior
to the midfoot. The foot should
be aligned with 5° of toe out
(Figure2).
Dynamic Alignment
It is important to align the
prosthesis so that the anterior
keel is loaded suciently to
provide dynamic response late
in stance. Some compression
of the C-spring is desirable
for optimal performance
and foot deection may be more noticeable during dynamic alignment.
For a dedicated running or sport leg, 1/2in. (12 mm) additional height
accommodates for spring deection during high activity. Patient feedback
during this process is essential. Adjustments of the plantar/dorsiexion
angles will help the patient achieve a smooth transition from heel totoe.
• Check for smoothness of gait and ground contact throughout the stance
phase ofgait.
• If the heel rollover is delayed from heel strike to midstance, or the heel
compression is too great, dorsiexion of foot may correct this problem.
• If the heel rollover is too rapid from heel strike to midstance, or the heel is
too hard, plantarexion of the foot may solve this problem.
• If the heel rollover is too rapid from heel strike to midstance to toe loading,
increased plantarexion may be required.
• If the heel rollover from midstance to toe loading is delayed, dorsiexion
may be indicated.
• Check to make sure pylon is vertical in the frontal plane at midstance. If
there is a medial lean, tighten proximal medial screw; if there is a lateral
lean, tighten proximal lateral screw.
Figure 2
5°
2°

6
Foot Shell Installation and Removal
The AllPro foot features a unique cosmetic foot shell that is exible and
durable. Use care in the installation and removal of the foot shell to maintain
its appearance and durability.
NOTE: Never use a sharp edged tool such as a screwdriver to install or remove the
footshell.
Installation
• Pull the Spectra sock tightly
onto the foot, pulling excess
material proximally to the
ankle to eliminate wrinkling.
• Insert the forefoot into the
foot shell as far as possible.
Set the heel on a supportive
surface with the toe up and
push the shell onto the foot
until the toe is in position.
• Rotate the foot side to side
to allow the foot shell to slide onto
the heel.
• Push foot shell over the heel, or if necessary, insert shoehorn into foot
shell and allow heel to slide down shoehorn into the heel lock.
IMPORTANT: The heel of the wave spring must slide into the heel lock in the foot shell for
proper alignment and to secure the foot in the foot shell (Figure4).
Removal
• Place the foot on a at surface so that the heel is hanging over the edge.
• Apply downward force to the top portion of the foot shell at the heel. The
heel plate should pop out of the heel lock, allowing removal of the foot
shell by hand.
• If foot shell is too tight, a smooth edged shoehorn may be used to
disengage the heel lock.
Figure 4
Heel Lock

7
Frequently Asked Questions
What can the practitioner do if the heel or toe is too soft or
toorm?
The heel and toe rollover resistance may also be ne-tuned during the
dynamic alignment (page 5) by plantarexing, dorsiexing, or shifting the
foot anterior or posterior.
Can the foot be worn without a foot shell?
Yes, the foot may be used without a foot shell; however, some type of
protective covering must be used to protect the composite blades from
abrasion and high impact. A durable sole material must be permanently
bonded, using Master®All-Purpose Cement or similar contact cement, to the
plantar surface of the foot to provide the necessary traction and protection.
Any foreign materials or grit must be routinely cleaned away to prevent
excessive wear.
Can I get my AllPro wet?
The AllPro is designed to be maintenance free. The foot is water resistant;
however, if the foot is submerged in water, the foot and foot shell should be
rinsed with fresh water and dried immediately.
Is there regular maintenance on the foot for which I should see
myprosthetist?
The AllPro is a high performance foot and should be inspected every 6
months for signs of abnormal wear and that the attachment/alignment
screws are secure.
How should I clean my foot shell?
Patients should clean the prosthetic foot shell with a soft cloth and a soap
and water solution and should inspect the shell for the presence of sand or
other debris weekly. The foot shell may also be cleaned with rubbing alcohol
(70%). Do not use acetone. It will damage the foot shell.
What should I do if my foot is no longer performing as well or is
making noise when in use?
If the foot performance changes or if it makes noise, the patient should
immediately contact his or her practitioner.

Warranty
• 24 months from date of patient tting
• Foot Shell (sold separately) - 6 months from date of patient tting
The AllPro Foot System has been designed and manufactured for specic patient weights.
Failure to follow the weight guidelines and/or overload conditions caused by the patient,
such as heavy lifting, high impact sports, or abusive activities that would otherwise
damage the natural limb, may void the warranty.
Satisfaction Guarantee
• 60 days from date of patient tting
Fillauer LLC
2710 Amnicola Highway
Chattanooga, TN 37406
423.624.0946
Fax [phone]www.llauer.com
© 2016 Fillauer LLC
M065/01-21-15/08-12-16