Fimap MR60 User manual

ADJUSTMENT AND
INSPECTION MR60 65/75/85
Doc. 10023982
Emesso Giugno 2011
Ver. AB
Pag. 1 di 16
VALIDITY
This document has validity since the serial number n° 211007724
Modification comparing to the previous document
Ref. Pag Description
2 Update picture for chopper card.
7 New pictures a d refere ce for MR 65-75-85
13 New pictures a d refere ce for MR 65-75-85
14 Update pictures for squeegee

ADJUSTMENT AND
INSPECTION MR60 65/75/85
Doc. 10023982
Emesso Giugno 2011
Ver. AB
Pag. 2 di 16
READ THE USE A D MAI TE A CE MA UAL
CO SOLE CO FIGURATIO S A D SETTI GS
Console Services
The co sole allows you to:
- Program the chopper card to e sure the correct behaviour of the machi e;
- Test the electric compo e ts a d circuit regardi g the tractio system.
- Read the alarms to ide tify the error code easily.
Console use
The correct seque ce to co ect the co sole is:
1. TURN OFF the machi e by tur i g the mai key.
2. Co ect the co sole to the chopper card via the co ector o the board.
3. Tur o the machi e a d operate with the co sole.
4. Whe fi ish TURN OFF the machi e.
5. Disco ect the co sole from the machi e.
A BAD SEQUENCE N CONNECT NG AND UNCONNECT NG THE CONSOLE CAN EAS LY
DAMAGE THE CARD OR THE CONSOLE.

ADJUSTMENT AND
INSPECTION MR60 65/75/85
Doc. 10023982
Emesso Giugno 2011
Ver. AB
Pag. 3 di 16
ALARM TABLE
Message Alarm What to do
ALARM A1
FW Switch ON Forward micro-switch on in turning on.
Put the potentiometer in idle position and
check that the forward micro-switch is
open.
ALARM A2
BW Switch ON Backward micro-switch on in turning on. Let the pedal stay in idle position and open the backward micro-switch.
ALARM A3
Pot. FAULT Potentiometer error Check the potentiometer harness.
ALARM A4
Ref OUT Neutral Potentiometer not correclty positioned
Put the potentiometer in the idle position
or if it already is in the right position,
adjust the potentiometer program.
ALARM A5
Over temperature Thermal protection Wait for 5 minutes and then check the traction motor absorption rate.
ALARM A6
POWER STAGE Damaged power stage Replace the chopper card.
ALARM A7
OVERCURRENT Overcurrent Check the motor cables: If connections
are regular and repeat the alarm, replace
the chopper card.
ALARM A8 POWER
FUSE/RELAY Power fuse or internal contactor damaged
Check the fuse on the + battery and
wiring, replace the chopper card if it
persists (General relay damaged).
ALARM A9
UNDERVOLTAGE Undervoltage Check the batteries for poor voltage.
ALARM A10
OVERVOLTAGE Overvoltage Battery voltage greater than 45V: check battery status
ALARM A11
Overload Current Current protection Check the motor current and possibly trim the electronic current control
ALARM A12
DISABLE ON Disabling active Check the status of the disabled.
ALARM A13
KEY-OFF Turn off sequence active Check the wiring on the ignition power key.
ALARM A14
EEPROM FAIL E²prom data reading failed Check the settings: if the alarm is repeated, replace the chopper card.

ADJUSTMENT AND
INSPECTION MR60 65/75/85
Doc. 10023982
Emesso Giugno 2011
Ver. AB
Pag. 4 di 16
CHOPPER CARD CO FIGURATIO
Console Code: 431320
To e ter the parameter list:
1. Press the “MODE” butto .
2. The first parameter descriptio will appear, pressi g up or dow it is possible to scroll the
parameter list.
3. O ce o the parameter you wa t to cha ge, press the “MODE” butto to e ter i to the
parameter to modify the co figuratio (i modificatio co ditio the parameter
descriptio will bli k).
4. Cha ge the value usi g the “UP” a d “DOWN” butto s. O ce co figured correctly co firm
the cha ges by pressi g the “MODE” butto , this will co firm the cha ges.

ADJUSTMENT AND
INSPECTION MR60 65/75/85
Doc. 10023982
Emesso Giugno 2011
Ver. AB
Pag. 5 di 16
PARAMETERS:
PARAMETER DEFAULT MMG
RESET TO DEFAULT D SABLE D SABLE
ACCELERATION RAMP
3 3
REVERSE RAMP 1,5 1,5
NEUTRAL RAMP 1 1
FORWARD SPEED 100 100
BACKWARD SPEED 60 60
MINIMUM SPEED 0 0
BATTERY VOLTAGE 24 24
SPEED REFERENCE si gle-e ded single-ended
REF. DEADBAND 0,2 50mV
BRAKE DELAY 2 0,5
MULTIMODE SPEED 50 50
MULTIMODE CURRENT
25 45
BW SAFETY TIME 0 0
BW SAFETY SPEED 0 0
LOW BATTERY 19 19
TIMEOUT RUN AWAIT
0 60
RUN-AWAY 0 14
CURRENT LIMIT 45 90
RATED CURRENT 15 25
OVERLOAD TIME 60 60
5-J1 HW CONFIG N.C. switch N.O. switch
6-J1 HW CONFIG N.O. switch N.C. switch
11-J1 HW CONFIG N.O. switch N.O. switch
ENABLE ALARM 1 ENABLE ENABLE
ENABLE ALARM 2 ENABLE ENABLE
ENABLE ALARM 3 ENABLE ENABLE
ENABLE ALARM 4 ENABLE ENABLE
ENABLE ALARM 12 ENABLE D SABLE
PASSWORD 0 0

ADJUSTMENT AND
INSPECTION MR60 65/75/85
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Emesso Giugno 2011
Ver. AB
Pag. 6 di 16
POTENTIOMETER SETTINGS
(Resister Settings)
1) Ensure the machine is TURNED OFF.
2) Connect the console to the machine.
3) Turn on the machine.
4) Enter into the parameter list using the “MODE” button.
5) Scroll down the list until you reach the parameter “Speed reference appears”
6) Press the “MODE” to enter into parameter to change the settings as below.
SPEED REFERENCE
single-ended
Select the “single-ended” option and confirm with “MODE”
CALIBRATION
Stop pos = 0.6 V
Put the pedal in the idle condition and confirm its value
using the “MODE” button.
CALIBRATION
Max pos = 2.7 V
Press completely the potentiometer and confirm the value
using the “MODE” button.
7) Turn off the Machine.
8) Disconnect the console.
9) Turn on the machine and perform a functional test to verify the adjustment.

ADJUSTMENT AND
INSPECTION MR60 65/75/85
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Emesso Giugno 2011
Ver. AB
Pag. 7 di 16
Electric installation adjustment
1. Check
the electric installation functionality: switches,
contactors, motors, solenoid valve, power fuses and
thermal switches.
MR 60
MR 65/75/85

ADJUSTMENT AND
INSPECTION MR60 65/75/85
Doc. 10023982
Emesso Giugno 2011
Ver. AB
Pag. 8 di 16
2. Check
the functionality and the potentiometer conditions
and the conditions of the direction micro-switches.
3. Check that when the micro-switch is pressed there
is about
0, mm of micro-switch lever movement clearance.
4. Check the conditions and the
connections of the power
cables and battery charger (option).

ADJUSTMENT AND
Battery check card adjustment
1. Check that when
turning on the machine the battery check
card has the following starting sequence:
-
Turning on of the LED which corres ond to the set
LED = “0”).
-
Turning on of all the LEDs (check of the lam s)
-
Turning on of the LEDs de ending on the charge of the
battery
2.
Check the hour meter is functioning correctly.
To check the settings
you sim ly need to turn on the machine
and check which is the fi
rst LED that turns on. Counting the
LEDs from
the left side any LED corres ond to a osition and
the LED which turn on
corres ond to the current set
Check that if the machine
is using
adjustment is on osition 1.
Check
that if the machine
adjustment is on osition 4.
WARNING: A wrong set-
u of the battery control card
com romise the ba
ttery efficiency and damage them
ermantely.
Battery charger adjustment
1. Check
that the battery charger set u is correct for the
battery ty e used on the machine.
2.
To adjust the battery charger act as follow:
-Lift u the sticker
on the front art of the battery charger.
-
Set u the di switches under the sticker following the
inst
ructions of the table below.
-Put the sticker
in its original osition.
ADJUSTMENT AND
INSPECTION MR60 65/75/85
Battery check card adjustment
turning on the machine the battery check
card has the following starting sequence:
Turning on of the LED which corres ond to the set
-u (red
Turning on of all the LEDs (check of the lam s)
Turning on of the LEDs de ending on the charge of the
Check the hour meter is functioning correctly.
you sim ly need to turn on the machine
rst LED that turns on. Counting the
the left side any LED corres ond to a osition and
corres ond to the current set
-u .
is using
wet cell batteries the
that if the machine
is using
GEL batteries the
u of the battery control card
will
ttery efficiency and damage them
Battery charger adjustment
that the battery charger set u is correct for the
battery ty e used on the machine.
To adjust the battery charger act as follow:
on the front art of the battery charger.
Set u the di switches under the sticker following the
ructions of the table below.
in its original osition.
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ADJUSTMENT AND
INSPECTION MR60 65/75/85
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Emesso Giugno 2011
Ver. AB
Pag. 10 di 16
Battery charger with serial number from 470878.
Under the plastic cover you can see the dip switches as the
picture shows.
The dip switches has to be setted up as follow:
DP1 – DP2: Charge curve selection
GEL TROJAN
DP1 DP2
ON ON
WET CELL
DP1 DP2
ON OFF
GENERIC GEL o AGM
DP1 DP2
OFF ON
GEL EXIDE SONNENSCHEIN
DP1 DP2
OFF OFF
Other switches NCHANGEABLES
DP3 DP4 DP5 DP6 DP7 DP8
ON ON ON OFF OFF ON
Read carefully the battery charger use and maintenance manual
Charger warning codes:
ERROR
MESSAGE
CAUSE WHAT TO DO
E01 Over voltage on the
battery
Check the battery installed on the machine, the
installation of the power connections and the quality of
the power cables.
E02 Over temp of an
external probe.
Restart the battery charger if the problem is still there,
replace the battery charger.
E03 Charging phase issue Check the battery conditions and, if necessary, replace it.
SCt Charging cycle taking
too long
Check the battery conditions and, if necessary, replace it.
SCr Internal short circuit Replace the battery charger

ADJUSTMENT AND
INSPECTION MR60 65/75/85
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Emesso Giugno 2011
Ver. AB
Pag. 11 di 16
Hydraulic installation
3. Check the cleanliness and functionality of the
solution
filter under the solution tank plug.
4. Check the cleanliness and sealing of the solution filter.
. Fill up the solution tank.
6. Check hoses sealing, solenoid valve and water valve.
7. Verify that when the
water valve is open, the solution
arrive continuously onto the floor.
Traction and braking adjustment
1. Move the brake lever to put it to the parked position.
2. Loosen the looking nut and unscrew the screw
until the
traction wheel is blocked.
Once reached the right
adjustment block the blocking nut.
3.
Verify that when the lever is in standard position the wheel
is free to move.

ADJUSTMENT AND
4.
To roceed to the chain tensioning adjustment act as
follow:
•
Remove the lastic cover;
•Loosen the nuts
that fix the late to the traction
wheel.
•Loosen the
locking nut
•
Screw or unscrew the
the chain;
•
Once reached the correct adjustment lock the
locking nut
to fix the adjustment.
•Lock the locking
nut
back the lastic cover.
Vacuum adjustment
1. Check cleanli
ness and functionality of the
2. Check the seal
between the
tank.
3. Check
the connections and sealing of the vacuum hoses
squeegee hose.
4. Check the sealing of the
squeegee adapter gasket
5.
Check the sealing of the drain hose and its lug.
6.
Adjustment of the vacuum motor
7. Adjust the micro-switch
in
rotates, the micro-
switch switches
clearance of lever movement.
8.
If it is necessary to adjust the
as follow:
•Loosen the M3 screw;
•Move the micro-switch;
•
Fix the M3 screw to block the
attention to not screw u the screws too much to not
damage the internal mechanism of the switch
9.
Verify, once the adjustment is over, the correct functionality
of the micro-switch.
If it is necessary
rocedure.
ADJUSTMENT AND
INSPECTION MR60 65/75/85
To roceed to the chain tensioning adjustment act as
Remove the lastic cover;
that fix the late to the traction
locking nut
;
Screw or unscrew the
screw to tension or Loosen
Once reached the correct adjustment lock the
to fix the adjustment.
nut
to fix the late and ut on
back the lastic cover.
ness and functionality of the
floating filter.
between the
vacuum head
and the recovery
the connections and sealing of the vacuum hoses
and
squeegee adapter gasket
.
Check the sealing of the drain hose and its lug.
Adjustment of the vacuum motor
micro-switch:
in
the way that
, when the lever
switch switches
,
leaving 0.5mm of
clearance of lever movement.
If it is necessary to adjust the
micro-switch
osition lease act
Fix the M3 screw to block the
micro-switch
aying
attention to not screw u the screws too much to not
damage the internal mechanism of the switch
.
Verify, once the adjustment is over, the correct functionality
If it is necessary
re eat the adjust
ment
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ADJUSTMENT AND
INSPECTION MR60 65/75/85
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Emesso Giugno 2011
Ver. AB
Pag. 13 di 16
Scrub deck adjustment
10. Adjust the brush deck enable micro-switch. Check
that the
lever is in the lowered position push the micro-switch
to the
left. The micro-switch lever should have 0. mm of clearance.
11. If it is necessary adjust the micro-switch as follow:
•Loosen the M3 screw.
•Move the micro-switch using the slot.
•Fix the M3 screw to set the micro-switch
paying attention
not to tighten up too much,
ensuring to avoid damaging
the internal micro-switch mechanism.
•
Verify, once the adjustment is over, the correct
functionality of the micro-switch.
If it is necessary repeat
the adjustment procedure.
1. The brush deck is on a floating support. It is only nece
ssary to
adjust its horizontal inclination only.
2. To adjust the deck complete the adjustmen
t proceed as
follow:
•Loosen
the screw and nut M8 that fix the brush deck to the
third point arm.
•Ensure the brush is mm higher at the front than at the rear.
•Tighten the screw and nut loosened to adjust.
MR 60
MR 65/75/85
12. Adjust the brush deck movement wire using the adjusters
on
the gauge.
When the brush deck is lifted up the distance
between the brush and the brush deck arm has to be between
1 and 2 mm.

ADJUSTMENT AND
INSPECTION MR60 65/75/85
Doc. 10023982
Emesso Giugno 2011
Ver. AB
Pag. 14 di 16
Squeegee adjustment
1. Altering the adjuster
for the blade inclination when the
vacuum motor is on. The blade has to have an e
ven
inclination on all its length.
2. Adjust the blade inclination as follow:
•Loosen the bolts that fix the two squeegee wheels.
•Put the squeegee on the floor with the blade perfectly vertical.
•Put a spacer between the floor and the wheels 3 mm high.
•Tighten the nuts to fix the adjustment
3. Check that you have an even inclinatio
n of the blade for all its
length. The inclination has to be between 30° and 4 °.
About 30°-45°
Rear blade
Front blade

ADJUSTMENT AND
INSPECTION MR60 65/75/85
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Emesso Giugno 2011
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Pag. 15 di 16
Adjust the squeegee moveme t wire usi g the adjusters
o
the gauge i way that whe the squeegee is o the floor it ca
move right a d left for all its possible moveme t.

ADJUSTMENT AND
INSPECTION MR60 65/75/85
Doc. 10023982
Emesso Giugno 2011
Ver. AB
Pag. 16 di 16
Functional check of the machine
Check the fu ctio ality of switches a d war i g lamps;
Check the fu ctio ality of the accelerator lever;
Check the fu ctio ality of the brush base;
Check the fu ctio ality of the brush motor;
Check the fu ctio ality of the sole oid valve;
Check the fu ctio ality of the suctio motor;
Check the fu ctio ality of the brakes;
Check the fu ctio ality of batteries a d power cables;
Functional test of the machine
Fill the ta ks completely a d check the seali g;
Check the seali g of all the water pla t a d that the water is equal o both brushes;
Adjust the i cli atio a d the height of the squeegee rubbers doi g a fu ctio al test;
Adjust the i cli atio of the brush base a d do a fu ctio al test;
Check the efficie cy of the parki g brake;
Check the forward a d backward moveme t, acceleratio a d braki g;
Final Check
Check all the fu ctio s: washi g, dryi g a d moveme t