Finelite Direct Curved HP-4 User manual

HP-4 Direct Curved Installation Instructions
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© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
• All power connections should be installed according to
local/national codes by a Certified Electrician.
• This installation requires proper support as each luminaire
is being installed.
• DO NOT attempt to join luminaires together on the floor.
Damage may result when lifted.
NOTES
HELPFUL
VIDEOS
0-10V
Dimming
Simple
Plug-Together
Wiring
Curved
Joints
Effortless
Access
Overview
Protected by one or more US Patents: 8915613; D702,391; D702,390; D700,732
Finelite, Inc. • 30500 Whipple Road • Union City, CA 94587-1530 • [phone] • Fax: [phone] • www.finelite.comThis is a hypothetical build to show the capabilities of this luminaire family and mount type. Your build may vary.
Step 1
Mounting & Suspension
Pages 2-3
Step 2
Identification & Preparation
Page 4 Step 6
Securing Luminaire Joints
Page 10
Step 7
Closing Luminaires
Pages 11-12
Step 3
Opening Luminaires
Pages 5-6
Step 4
Mounting Luminaires to Structure
Pages 7-8
Step 5
Joining Luminaires
Page 9

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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Step 1 - Mounting & Suspension
Mounting Options
Option 1
T-Bar Mounting - GridBox™ and Caddy Clips
• Install GridBox™ and electrical conduit at feed locations.
• Install caddy clips at mounting point locations.
• All caddy clips are to be secured to structure, per local building codes.
Option 2
Drywall (C4) or other hard surfaces* - J-Box and Anchor Bolts
• Install J-Box and electrical conduit at feed locations.
• Install anchor bolts at mounting point locations.
• All anchor bolts are to be secured to structure, per local building codes.
* Other hard surfaces include: wood, sheet metal panels, steel beams,
concrete or masonry. Use hardware appropriate for each surface material type.
GridBox™ (provided)
1/4"-20 Anchor
Bolt (by others)
Caddy Clip
(provided)
J-Box (by others)
Curved Starter (180°)
ID: 1
Curved Joiner (90°)
ID: 2
Joiner/Ender
ID: 3
Endcap
GridBox™
(provided)
1/4"-20 Anchor Bolt
(by others)
J-Box
(by others)
Caddy Clip
(provided)
Mounting Option 1 Mounting Option 2
or or or or or or
CONTINUED
Suspension Locations
Refer to Record Drawings and building plans to determine
exact mounting, suspension points, and power feed locations.
Use drawings on page 3 as measurement references.

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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Step 1 - Mounting & Suspension
Suspension Locations
Refer to Record Drawings and building plans to determine exact
mounting, suspension points, and power feed locations.
NOTE: These drawings are not to scale.
24"
48"
7
5
-
3
/
8
"
18"
5
6
-
5
/
8
"
3
7
-
1
1
/
1
6
"
3
7
-
1
1
/
1
6
"
2
8
-
9
/
1
6
"
1
8
-
7
/
8
"
9
-
3
/
8
"
1
4
-
1
/
8
"
1
8
-
7
/
8
"
4D-180
3D-180
2D-180
4D-45
3D-45
2D-45
4D-90
3D-90
2D-90
=Additional suspension point
for non-standard configurations
=Suspension point
36"
24"
12"
24"
18"
24"
6-7/16"
4-11/16"
2-15/16"2-15/16"
6-7/16"
11-5/16"
7-1/16"7-1/16"
4-11/16"
15-9/16"
11-5/16"
18"
12" 6-5/16"
8-1/8"
12-11/16"
9-7/8"
15-9/16"
17"
8-1/2"
12"
22"
10"
16"
22"
10"
16"

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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ABC Corporation - A12345
HP-4 D - 32' - S - 835 - 120V - SC
HP-4 D - X'
ID: 1
STARTER
A. Identify Luminaires
Factory Order
Number
Job Name
Unique Luminaire
ID Number
Full Catalog
Order ID
Luminaire
Section Type
Luminaire Type
and/or Run Length
Kitted Hardware
• Finelite has provided
items listed here, with
their Finelite part numbers.
These items can be found
in separate boxes shipped
with the luminaire.
• Account for all parts
and set aside until they
are needed.
• All other hardware needed
for this installation will be
by others.
Caddy Clip
C1 Ceiling - Part# 94001
C2 Ceiling - Part# 94020
C3 Ceiling - Part# 94029
Mounting & Suspension
p. 2, Step 1
2" Drywall Support Canopy
Part# 94017
Mounting Luminaires to Structure
p. 7, Step 3
5" Canopy
5" Dual Feed Canopy
Part# 94085
Part# 94145
Mounting Luminaires to Structure
p. 7-8, Step 3
GridBox™
Dual GridBox™
Part# 89159
Part# 89199
Mounting & Suspension
p. 2, Step 1
Mounting Luminaires to Structure
p. 8, Step 3
Safety Crimp
Part# 94514
Closing Luminaires
p. 11, Step 7
3-1/2" Canopy
3-1/2" Dual Feed Canopy
Part# 89191
Part# 89192
Mounting Luminaires to Structure
p. 7-8, Step 3
2" T-Bar Support Canopy
Part# 89193
Mounting Luminaires to Structure
p. 7, Step 3
Mounting Option 2Mounting Option 1
Cable Bushing
Aircraft Cable
Part# 94014
50" - Part# 94515-12 (Std.)
100" - Part# 94515-14
150" - Part# 94515-18
Mounting Luminaires to Structure
p. 7, Step 3
Closing Luminaires
p. 11, Step 7
Slip Ring w/ Set Screw
Part# 94015
Mounting Luminaires to Structure
p. 7, Step 3
Yoke Bracket
Washer
#10-32 x 5/8" Screw
Part# 47130
Part# 94111
Part# 94144
Securing Luminaire Joints
p. 10, Step 6
• Identify all luminaires by their ID label that can be found on the box and inside the luminaire.
• NOTE: Exact location of labels in these areas may vary.
• Remove all luminaires from their box.
• Refer to Record Drawings that can be found in the hardware kit.
Step 2 - Identification & Preparation
B. Remove Diffuser
Putty Knife
(Outer Edge)
Diffuser Diffuser
Protective Bag
Backplate
ID Label
ID Label
Top-Down View
• NOTE: Maximum width of putty knife is 2 inches.
• 1. To release diffuser, carefully slide putty knife between outer edge of diffuser and luminaire.
• 2. Then, directly across from you carefully slide putty knife between inner edge of diffuser and luminaire.
• 3. Work your way around outer edge of diffuser to fully release it from luminaire.
• Keep diffuser inside protective bag.
• Set aside diffuser to prevent it from getting dirty or damaged.
• Ensure diffuser can be clearly identified back to corresponding luminaire.

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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Step 3 - Opening Curved Luminaires
Putty Knife Option
Release Curved Backplates
• Release backplates from clips by sliding the blade of a putty knife behind backplate edges.
• To use a flathead screwdriver: From inside backplate, press end of screwdriver against the clip until the backplate is released.
• CAUTION: Be careful when removing backplates. They may be connected by wiring harnesses. Do NOT remove double diffusers.
• Carefully remove backplates.
• Keep backplates hanging with safety cables connected.
Flathead Screwdriver Option
Backplate
Backplate
CONTINUED
Double Diffuser
(Do NOT Remove)
Safety Cable
Backplate
CAUTION
Be careful when removing backplates.
They may be connected by wiring harnesses.
Do NOT remove double diffusers.
Top-Down ViewTop-Down View
Clip
Putty
Knife
Backplate
Flathead
Screwdriver
Clip
Backplate

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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Step 3 - Opening Straight Luminaires
Effortless
Access
Release Straight Backplates
• Release the backplates from clips by sliding the blade of a putty knife behind backplate edges.
• To use a flathead screwdriver, press end of screwdriver (from inside the luminaire) against the clip, until the backplate is released.
• CAUTION: Be careful when releasing backplates. Do NOT remove double diffusers.
• Carefully rotate backplate out at the joint only and let it hang from luminaire body.
Backplate
Backplate
Putty Knife Option
Flathead Screwdriver Option
Clip
Putty
Knife
Backplate
Flathead
Screwdriver
Clip
Backplate
Top-Down View Top-Down View
Double Diffuser
(Do NOT Remove)
Backplate
Clip
CAUTION
Be careful when releasing backplates.
Do NOT remove double diffusers.

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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Step 4 - Mounting Luminaires to Structure
• Slide canopy appropriate for electrical type options onto mounting bolt (anchor bolt or
caddy clip bolt).
• (Option 2 only) Thread the slip ring onto anchor bolts and secure with set screw at
mounting locations.
• Thread the bushing/cable assembly onto mounting bolts.
• While properly supporting luminaires, maneuver luminaires to ceiling and insert cables
into cable grippers to support luminaires from ceiling.
• Level each luminaire to desired height by depressing top of grippers to adjust cable lengths.• Determine which electrical option will be used.
• Slide canopy appropriate for electrical type options onto mounting bolt (anchor bolt or
caddy clip bolt).
• (Option 2 only) Thread the slip ring onto anchor bolts and secure with set screw at
mounting locations.
• Thread the bushing/cable assembly onto mounting bolts.
• While properly supporting luminaires, maneuver luminaires to ceiling and insert cables
into cable grippers to support luminaires from ceiling.
• Level each luminaire to desired height by depressing top of grippers to adjust cable lengths.
3-1/2" Canopy
(provided)
5" Canopy
(provided)
2" Drywall Support Canopy
(provided)
2" T-Bar Support Canopy
(provided)
Mounting Option 1 (shown) Mounting Option 2
Bushing/Cable Assembly
(provided)
Slip Ring w/ Set Screw
(provided)
A. Mount Luminaires to Structure
Curved StarterElectrical Options Straight Joiner
Bushing/Cable
Assembly
(provided)
Mounting Bolt
(see options, p.2)
Gripper
(attached)
Option 1
GridBox™
Option 2
J-Box
Slip Ring
Support Canopy
(provided)
CONTINUED
GridBox™
(provided)
J-Box
(by others)
Bushing/Cable
Assembly
(provided)
Mounting Bolt
(see options, p.2)
Support Canopy
(provided)
Feed Canopy (provided)
Gripper
(attached)
Depress to release
locking mechanism
Level
Luminaire

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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0-10V
Dimming
Step 4 - Mounting Luminaires to Structure
3-1/2" Canopy
(provided)
5" Canopy
(provided)
Mounting Option 1 Mounting Option 2
WIRING LEGEND
Black Hot Line Voltage
White Neutral Line Voltage
Green Ground
Grey Dimming 0-10V DC
Purple Dimming 0-10V DC
Option 1
GridBox™
Option 2
J-Box
3-1/2" Canopy (provided)
Gridbox™ (provided)
5" Canopy (provided)
J-Box (by others)
• (Option 1) Feed power cord through the 3-1/2" canopy and connect wires inside the GridBox™.
• (Option 2) Feed power cord through the 5" canopy and connect wires inside the J-Box.
B. Make Electrical Connections
GridBox™
(provided)
J-Box
(by others)

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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Step 5 - Joining Luminaires
Curved Joiner/Ender Straight Joiner/Ender
Curved Starter
CAUTION
Once luminaires are aligned together,
joiner luminaire is not yet secure.
Ensure it does not slide off as it rests
on the curved starter luminaire. CAUTION
Once luminaires are aligned together,
joiner luminaire is not yet secure.
Ensure it does not slide off as it rests
on the curved joiner luminaire.
• Align curved joiner/ender with aligner sleeves on curved starter and slide together. Be careful not to damage any wiring.
• If necessary, lift both luminaires, then slide together.
• Align straight joiner/ender with aligner sleeves on curved joiner and slide together. Be careful not to damage any wiring.
• If necessary, lift both luminaires, then slide together.
Join Luminaires
Curved to Curved Straight to Curved
Aligner Sleeve
Aligner Sleeve
Bottom-Up View
Curved Joiner
Curved
Joints

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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Step 6 - Securing Luminaire Joints
B. Make Electrical Connections
• Connect plug-together wiring.
A. Secure Joint with Yoke Brackets
Cross Section View
• NOTE: Straight to curved uses the same joining method as curved to curved (shown).
• Before installing yoke brackets, ensure the joining ends of luminaires meet flush and square.
• CRITICAL: Ensure yoke brackets properly engage with aligner sleeves.
• Secure joint by threading (but not yet tightening) yoke screws through yoke brackets and
washers and into the aligner sleeves.
• Level each luminaire to desired height by depressing top of grippers to adjust cable lengths.
• Tighten yoke screws¹ until joint seam of luminaires is closed.
Yoke Screw (provided)
Yoke Bracket (provided)
Washer (provided)
Aligner Sleeve
Simple
Plug-Together
Wiring
Level Luminaires
Plug-Together Wiring
¹ Screwdriver with 6" bit required.
Bottom-Up View Bottom-Up View
Yoke Bracket w/ Screw and Washer
#10-32 x 5/8" (provided) Curved
Joints
Depress to release
locking mechanism

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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Step 7 - Closing Luminaires
• Remove #8 screw and cover plate to gain access to safety cable.
• Loop aircraft cable through safety crimp.
• Crimp, cut excess cable, and tuck back into luminaire body.
• Reinstall cover plate and #8 screw. Typical for each aircraft cable on curved luminaire.
A. Crimp Safety Cable
Cover Plate
#8 Screw
Safety Crimp (provided)
Aircraft Cable (provided)
Top-Down View
Safety Crimp
(provided)
Safety Crimp
(provided)
End Plate
Plate Screw
Aircraft Cable (provided)
• Loosen (but do not remove) plate screw and slide end plate open to gain access to safety cable.
• Loop aircraft cable through safety crimp.
• Crimp, cut excess cable, and tuck back into luminaire body.
• Close end plate and tighten plate screw to secure. Typical for each aircraft cable on straight luminaire.
Curved Straight
CONTINUED
Reinstall Cover Plate
Cover Plate
1
2

© 2019 FINELITE, INC. ALL RIGHTS RESERVED. Form - 98571. EFFECTIVE DATE: 12/03/19
HP-4 Direct Curved Installation Instructions
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B. Replace Backplates C. Replace Diffusers
• CAUTION: Be careful when replacing backplates. There may be preinstalled double diffusers
that should stay in place.
• Reinstall curved backplates by pushing up into luminaire body and snapping back into clips.
• CAUTION: Be careful when replacing backplates. There may be preinstalled double diffusers
that should stay in place.
• Reinstall straight backplates by rotating into luminaire body and snapping back into clips.
Step 7 - Closing Luminaires
Curved Straight
Double Diffuser
(Do NOT Remove)
Backplate
Safety Cable
Backplate
Double Diffuser
(Do NOT Remove)
• NOTE (STRAIGHT LUMINAIRE ONLY): If your installation includes a battery backup, please
see addendum (98333) that should be included with your kitting package.
• FOR SENSOR (STRAIGHT LUMINAIRE ONLY): If luminaire contains a sensor at joint, refer
to page 5 of Sensor Addendum before Closing Luminaires.
• CAUTION: Wear gloves to keep diffuser surface clean.
• CRITICAL: Be sure to install correct diffuser to its corresponding luminaire ID.
• Carefully remove diffusers from protective plastic bag.
• Install diffusers by snapping into place.
• Turn power on to luminaire.
Diffuser
Bottom-Up View Bottom-Up View
CAUTION
Be careful when replacing backplates.
There may be preinstalled double
diffusers that should stay in place.
CAUTION
Be careful when replacing backplates.
There may be preinstalled double
diffusers that should stay in place.