Flowzone CYCLONE 2 User manual

FZSAAJ-2
“CYCLONE 2”
4-GALLON BACKPACK
LITHIUM-ION SPRAYER
OPERATION GUIDE
C YCLONE 2
ª
C YCLONE 2
ª

Copyright © WESSOL, LLC
!! ATTENTION !!
Please read the following information carefully. Failure to follow
instructions or improper use could lead to explosive failure causing
serious injuries.
After using sprayer with chemicals, it is important to spray with fresh water for 3-5 minutes to ensure
residual chemicals in the gun, wand, tank, pump, and hose are cleaned out. This will extend the life of
your sprayer. Never leave chemicals or solutions sitting in your sprayer after using.
Do not store your sprayer in extremely high temperatures. Heat can lead to the build-up of pressure
within the sprayer, resulting in a possible explosion. If there is pressure in the pump, do not try to remove
it with tools. Do not try to make modications to the sprayer. Always use FlowZone branded replacement
parts from the manufacturer.
Never spray ammable, caustic, acidic, chlorine, bleach or other corrosive solutions or heat, pressure, or
gas producing chemicals. Always read and follow chemical manufacturer’s instructions before use with
this sprayer as some chemicals may be hazardous when used with this sprayer.
Copyright © WESSOL, LLC

Copyright © WESSOL, LLC
WARNING
This product contains chemicals, including lead, known to the state of California to cause birth defects and
other reproductive harm.
NOTES
1. The sprayer may have residual water in it due to quality testing performed on it.
2. Some parts may be found inside the tank when rst assembling the sprayer. Please make sure to remove
the parts before attempting to assemble or use the sprayer for the rst time.
Copyright © WESSOL, LLC

LET’S
GET
SPRAYING!
You have chosen one of the leading
battery-powered, multi-purpose
sprayers available today!
This sprayer can be used as either a rolling or backpack
sprayer to spray any number of solutions and solvents for
both home and professional use. Please read and follow this
manual carefully to ensure that you get the most out of your
new sprayer.
If you need assistance with the assembly or operation of
your sprayer, please don’t hesitate to contact WESSOL via
the support methods below:
www.fzspray.com
[e-mail]
+1 803.339.2500
Copyright © WESSOL, LLC

CONTENTS
SPECIFICATIONS
sprayer capabilities and specications
INSIDE
what’s included in the box
2.
SET UP
assembling your new sprayer
3.
SPRAYING
getting started with your new sprayer
4.
AFTERCARE
proper cleaning and storage instructions
5.
WARNINGS
important considerations to follow
TROUBLESHOOTING
resolving common issues
9.
PARTS
upgrades and commonly replaced parts
11.
WARRANTY
WESSOL limited warranty
7.
6.
www.fzspray.com
[e-mail]
+1 803.339.2500
1.
Copyright © WESSOL, LLC

WHAT IS YOUR SPRAYER
CAPABLE OF?
This FlowZone sprayer is a highly ecient
sprayer that is suitable for spraying many kinds
of water-soluble chemicals.
This includes fertilizers, pesticides, cleaning products, etc. Never operate
the sprayer with strong acids, strong bases or ammable liquids. Powered
by a 18V lithium-ion battery, this sprayer results in 3-4x more eciency
than a manual sprayer. This sprayer can be operated continuously for up to
2 hours and spray more than 40 gallons per battery charge at a distance of
25 feet.
WARNING
THIS PRODUCT IS DESIGNED TO APPLY
CHEMICALS THAT MAY BE HARMFUL
AND COULD CAUSE SERIOUS PERSONAL
INJURY IF INHALED OR BROUGHT INTO
CONTACT WITH THE USER. FAILURE TO
READ AND FOLLOW OPERATION GUIDE
BEFORE USE AND/OR MISUSE OF THIS
PRODUCT COULD RESULT IN INJURY.
FlowZone® FZSAAJ Specications
Model Number FZSAAJ Pump Type Diaphragm - Std Duty
Battery Type Lithium-ion Spray Time 2 hours
Battery Voltage 18V Pressure 45 or 60 psi
Battery Capacity 2600mAH Spray Distance 25 feet
Battery Charging Time 2.5 hours Tank Capacity 4 gallons
Battery Cycle Life 1000 cycles Flow Rate 0.33 gal/min
Battery Charger 21V/1A Pump Life 1000 hours
Copyright © WESSOL, LLC
1

WHAT’S IN
THE BOX?
1. 4-GALLON TANK 2. TANK CAP 3. INTAKE FILTER
4. WAND HOLSTER & BOLTS 5. BACKPACK STRAPS
6. HIGH PRESSURE SPRAY WAND 7. VINYL HOSE
8. 18V/2.6A LITHIUM-ION BATTERY 9. BATTERY CHARGER
10. SPRAY GUN 11. ADJUSTABLE SPRAY NOZZLE
12. JET NOZZLE 13. FAN NOZZLE
C YCLONE 2
ª
7
4
7
Copyright © WESSOL, LLC 2

Remove the nuts and bolts, holster, and nozzles
from liquid intake lter.
Attach holster to tank and tighten with the nuts
and bolts.
Place nozzles in the holster for easy access.
Attach the high pressure spray wand to the
spray gun by pulling down on quick-connect
collar and inserting the wand.
Snap the wand into the holster until you’re
ready to spray.
1.
Set up as a backpack sprayer:
STEP 1.
2.
3.
4.
5.
1. 2.
3. 4.
5.
Proceed to Step 2.
3Copyright © WESSOL, LLC

Fully charge the battery prior to rst operation.
NOTE: The ashing red light on charger indicates that
battery is charging and once it turns green, the battery is
fully charged.
Fill the tank with pre-prepared liquid through
the intake lter and securely tighten the
tank cap.
NOTE: Always mix liquid solution in a separate
container.
Determine which nozzle is right for the job
& connect to spray wand by pulling down on
quick-connect and inserting nozzle.
a) Adjustable nozzle = ranges from jet stream to
conical stream
b) Fan nozzle = at 25º stream
c) Jet nozzle = narrow stream
Turn pump on by ipping switch on side of unit.
Flipping switch to “I” will activate pump at 60
psi. Meanwhile, “II” will activate at 45 psi.
Begin spraying by squeezing spray trigger.
1.
Preparing to spray:
STEP 2.
2.
3.
4.
5.
1. 2.
3. 4.
5.
a)
b)
c)
4
Copyright © WESSOL, LLC

After you nish spraying:
STEP 3.
Rise out the solution you sprayed with water and spray water through the sprayer
for 3-5 minutes to completely rid the tank of the chemicals.
NOTE: Many spray materials will harden if left in the sprayer and clog the nozzle or hose. Never use
gasoline to clean out the sprayer.
Disconnect the hose from the gun and let the hose hang down towards the
ground in order to drain the hose of any liquid.
Dry sprayer tank.
Clean the nozzle.
Store the sprayer in a clean, empty, and shaded location protected from extreme
heat or frost.
For long-term storage, regular discharging and charging of the battery is required
(at intervals of every 2 weeks, every month, or every two months) to maximize
battery life.
1.
2.
3.
4.
5.
6.
C YCLONE 2
ª
5Copyright © WESSOL, LLC

IMPORTANT CONSIDERATIONS
Do not operate the spray gun without liquid in it. This may damage
the pump.
After long periods of time without use, the battery may have a low
voltage and will require extended charging.
Always wear protective clothing, respirator, gloves, eye protection etc.
when using chemicals.
Never spray chemicals against the wind, towards humans, animals,
or food.
Do not operate sprayer in temperatures lower than 32ºF.
Never operate with strong acids, strong bases, or ammable liquids.
Never ll the sprayer with hot liquids (max temp. = 86ºF) or gasoline.
Do not leave the sprayer in reach of children or persons not qualied to
handle it in a proper fashion.
Do not dispose of lithium-ion battery with household waste; recycle
where facilities exist.
The sprayer is susceptible to water damage if left in wet conditions.
Always store it in a cool, dry place.
Always use FlowZone® original replacement parts.
6
Copyright © WESSOL, LLC

TROUBLESHOOTING
YOUR SPRAYER
PROBLEM POSSIBLE REASON(S) SOLUTION
Sprayer does not
turn on.
Battery is not charged. Charge battery.
Loose wire. Contact FlowZone® Support at +1 (803)
339-2500 for service.
Leaks from tank area.
Input and/or output hose(s)
have a loose connection with
the pump.
Remove screws and remove the
plastic covering to expose pump.
Loosen clamps on both hoses,
position hose closer to pump and
re-tighten hose clamp.
Leaks from gun/nozzle
area.
Loose / damaged / broken
seal(s)
Inspect all seals and replace if
necessary.
Ball valve inside gun assembly
is defective
Contact FlowZone® at +1 (803) 339-
2500 for replacement part.
Clogged pump / hose /
gun / wand / nozzle.
Not rinsing tank / pump / hose
/ gun / nozzle(s) with cleaning
solution or water after use.
Rinse sprayer throughly with warm,
soapy water after each use.
Random part breaks. Wear and tear.
Contact FlowZone® at +1 (803) 339-
2500 for replacement parts
(see next page).
Pump runs constantly or
intermittently.
Pressure switch adjustment is
needed on the pump.
Contact FlowZone® Support at +1(803)
339-2500 for service.
1. Copyright © WESSOL, LLC
7

Copyright © WESSOL, LLC

ACCESSORY &
REPLACEMENT PARTS
FZRAED
SKU PRODUCT NAME
FZRAED Backpack straps
FZAAEN 18V/2.6A battery pack
FZAAEP 21V/1A charger
FZAABC Heavy-duty trolley
FZAAAZ Trolley & 20’ extension hose kit
FZAADL Quick-connect to 11/16” threaded
female adaptor
FZAACC Garden hose connector
FZRABX Standard-duty pump
FZRAEF 5’ tank-to-gun connection hose
FZAAEN
FZAAEP
FZAABC FZAAAZ
FZAADL
FZAACC
FZRABX
FZRAEF
9Copyright © WESSOL, LLC

SKU PRODUCT NAME
FZRAAS Stainless steel high-pressure
wand
FZAAAR Quick-connect adjustable cone
nozzle
FZAAAQ Quick-connect 25º fan nozzle
FZAAAP Quick-connect 0º jet nozzle
FZRABV Quick-connect spray gun
FZRAEJ Top wand holster
FZRAEK Bottom wand holster
FZRAEH Tank lid
FZRAEG Battery cover
FZRABW Tank strainer
FZRACM Pump inlet lter
FZRAAS
FZAAAR
FZAAAQ
FZAAAP
FZRABV
FZRAEJ
FZRAEK
FZRAEH FZRAEG
FZRABW
FZRACM
10
Copyright © WESSOL, LLC

Copyright © WESSOL, LLC
FLOWZONE®
LIMITED
WARRANTY
11

Copyright © WESSOL, LLC 12
WESSOL, LLC warrants (to the original purchaser) that this product will
continue to function as intended if used in accordance with operating
instructions (under normal consumer use) for a period of one year.
If the product fails to function as intended, DO NOT RETURN TO STORE; call our customer support hotline at
[phone] or email [e-mail]. We will, at our option, repair or replace any non-functioning
parts free of charge (shipping & handling fees will apply). WESSOL, LLC shall have the option of requiring the return
of the non-functioning product with a proof of purchase to establish a claim under this warranty. This warranty
does not apply to damage resulting from accident, misuse, neglect, alterations, operation not in accordance with
instructions, commercial use, or normal wear.
ANY IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND FITNESS FOR
CONSUMER USE, ARE LIMITED TO THE DURATION SPECIFIED ABOVE. WESSOL, LLC’S LIABILITY IS LIMITED
SOLELY TO THE REPAIR OR REPLACEMENT OF NON-FUNCTIONING PRODUCT OR PARTS. WESSOL, LLC
EXCLUDES LIABILITY UNDER THIS WARRANTY FOR ANY AND ALL ACCIDENTAL AND CONSEQUENTIAL LOSS OR
DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of
incidental or consequential damages. Therefore, these limitations or exclusions may not apply to you. This
warranty gives you specic legal rights and you may have other rights which vary from state to state.
To register your sprayer, visit:
www.fzspray.com/register

Copyright © WESSOL, LLC
fzspray.com
[phone]
[e-mail]
WESSOL, LLC
6420 Rea Rd. Suite A1-104
Charlotte, NC 28277