foc.us T.E.C. Pack Box User manual

T.E.C. PACK
FOR SHIMANO STEPS E8000
ORIGINAL USER GUIDE | EN
Version 1 I 22.02.2017
FOR SAFETY, BE
SURE TO READ THIS
USER´S MANUAL
THOROUGHLY BEFORE
USE, AND FOLLOW THEM
FOR CORRECT USE.
TAYLORED
ENERGY
CONCEPT

EN-2 Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1
I. Introduction EN-3
I.I Explanation of the safety
information symbols EN-3
1.Delivery EN-4
2.Mount the Bone Rail EN-5
3.Battery EN-5
3.1 Safety information EN-5
3.1.1 Storage EN-7
3.1.2 Range EN-7
3.2 Technical details EN-8
3.3 Overview and functions EN-9
3.3.1 Overview EN-9
3.3.2 Display eld EN-9
3.3.3 Battery charge level EN-9
3.3.4 Inserting the battery EN-10
3.3.5 Removing the battery EN-10
3.3.6 Fix the connector EN-10
3.3.7 Remove connector EN-11
3.4 Fault EN-12
4. Charger EN-13
4.1 Charging the battery EN-13
5. Installing a bottle holder EN-13
6. Smart Rack EN-13
6.1 Fix the Smart Rack EN-13
6.2 Remove the Smart Rack EN-14
TABLE OF CONTENTS

Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1 EN-3
I. Introduction
The Tailored Energy Concept T.E.C. opens up unprecedented possibilities
to adapt the energy supply to individual needs. One battery is optimally
integrated in the lower tube and the drive is supported in technical
demanding passages with the necessary thrust. For long tours the T.E.C.
Pack can be easily installed.
https://www.youtube.com/watch?v=zsbIYN_23uk
This user guide will help you to enjoy all the benets of your Focus T.E.C.
Pack and to use ist correctly.
GEFAHR
Prior to initial use, carefully read this manual. Familiarise yourself
with the meaning and depiction of safety information in the user
guide. Ensure to contact your cycle dealer in the event clarication is
required. Failure to comply with safety symbols and instructions can
cause electric shock, re, serious injury and/or damage to the cycle.
The manufacturer's liability and warranty are deemed null and void
for damage and injury caused by a failure to adhere to safety symbols
and instructions.
GEFAHR
Make sure your dealer has provided you with all of the documentation
that was delivered with the pedelec. BKeep the user guides for
informational and reference purposes in the future. The guides
must be passed on to all those using, looking after and repairing
this Pedelec. Refer to your dealer for mounting and adjustments not
described in the instructions. Otherwise uncertainties can arise that
could result in death, severe injuries and/or damage to the pedelec.
You can download this guide as PDFs from
our website: www.derby-cycle.com/en/
downloads/downloads.html.
I.I Explanation of the safety information symbols
DANGER
This symbol combined with the signal word “DANGER” indicates
a potentially dangerous situation. Failure to comply with this safety
instruction can result in death or very serious injuries.
WARNING
This symbol in conjunction with the signal word “WARNING”
indicates a potentially dangerous situation. Failure to comply with
this safety warning can result in serious injury.

EN-4 Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1
CAUTION
This symbol combined with the signal word “CAUTION” indicates
a potentially dangerous situation. Failure to comply with this safety
instruction can result in minor injuries.
IMPORTANT
This symbol combined with the signal word “IMPORTANT”
indicates a potentially dangerous situation. Failure to comply with
this safety instruction can result in damage to the pedelec and its
components.
This symbol indicates helpful tips, useful or important
information about the product or its additional uses. It does
not indicate a dangerous or harmful situation.
1. Delivery
T.E.C. Pack Box // AM170816501
T.E.C. Pack Box // AM170816501
➋
➌➌
➍
➎
➏
➐
➑
➊
➊ Rubber Band
DCW = 325917053
➋ T.E.C. Pack
DCW = 170817060
➌ Protection Rubber
Blue DCW = 325917079/90
Black DCW = 325917048/49
➍ Connector
DCW = 170817064
➎ Bottlecage Screws
DCW = 199117041
➏ Bone Rail Screws
DCW = 199117037
➐ Bone Rail
DCW = 325917060
➑ Smart Rack
DCW = 325917052

Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1 EN-5
3. Battery
3.1 Safety information
WARNING
Only use your Pedelec with the correct, original battery. Using other
batteries can result in explosions, serious burns and re. Malfunction
and limited service life can also entail.
Only use your Pedelec with the correct, original charger. Using other
chargers can result in explosions, serious burns and re. Malfunction
and limited service life can also entail.
Keep batteries away from sparks and res. Prevent batteries from
heating up too much. They can explode and cause serious burns and
res. Further consequences can include malfunctions and a limited
battery life. Keep batteries away from sources of heat (e.g. direct
sunlight and radiators). When charging the battery, ensure there is
adequate ventilation and observe the permitted ambient temperature
range: 0 - 40 °C. Do not extinguish a burning battery with water, only
the surrounding burning material. Fire extinguishers with metal re
powder (Class D) are more suitable. If it is possible to take the battery
safely outside, smother the re with sand.
2. Mount the Bone Rail
1. Use the both Bone Rail screws
(DCW = 199117037) to mount
the Bone Rail onto the bracket.
Tighten the M5 screws with
4 - 5 Nm.
for 1. Mount the Bone Rail
for 1. Mounted Bone Rail

EN-6 Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1
CAUTION
Batteries must not be immersed in water. This presents a risk of
explosion. Do not extinguish a burning battery with water, only the
surrounding burning material. Fire extinguishers with metal re
powder (Class D) are more suitable. If it is possible to take the battery
safely outside, smother the re with sand. But you need not be afraid
of the battery exploding under you when you ride the cycle through
rain. The battery is sealed to prevent moisture and spray water from
entering.
IMPORTANT
Batteries must not be subjected to mechanical impact. This poses a
risk of damage. A battery can still be damaged after a drop or impact
even if there are no visible signs of damage. A battery which looks ne
on the outside should therefore also be subjected to an inspection.
Please contact your cycle dealer.
Perform a ‘learning cycle’: A new, fully charged battery should be
run down once until the motor assist stops and without recharging in
between. In that way the battery ‘learns’ its capacity, and the actual
capacity will agree with the level indicated on the battery status
display. As soon as the battery enters Sleep mode, press the battery
button for one second. Then the learn cycle can be continued. Please
perform a learn cycle every six months or 5,000 kilometres. When the
battery becomes older and you do not repeat the cycle from time to
time, the dierence between actual battery capacity and charge level
display will become greater and greater.
WARNING
Batteries must not be destroyed, shredded, taken apart, opened up or
repaired. They can explode and cause serious burns and res. Contact
your cycle dealer for help if you have problems with the battery.
Damaged batteries must not be charged, used or transported.
» They can explode and cause serious burns and res.
» Gases can be released and irritate the airways. Ensure there is a
supply of fresh air and consult a doctor in the event of discomfort.
» Liquid can escape and cause skin irritation. Prevent contact with
it. In the event of accidental contact, wash o the liquid with
water. If the liquid gets into the eyes, ush out with plenty of
water and seek medical help.
Do not send batteries by post. Batteries are dangerous goods that
under certain conditions may explode, causing severe burns and res.
Only trained personnel may prepare and transport batteries. If you
have a complaint about a battery, please always go through your cycle
dealer. Dealers are able to have batteries collected free of chargeunder
hazardous goods regulations.

Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1 EN-7
3.1.2 Range
Various factors determine how far you can go with your battery:
When you go on a long trip it is worth taking a spare battery
or battery charger with you.
Ride prole: You need the most power in the highest ride prole. The range
becomes shorter.
Vary the assist modes you use. If there is a tailwind when
going downhill or on the level, you can still go fast with a
lower assist mode.
Tyre pressure: If the tyre pressure is too low it is harder for the tyres to
rotate. The drive unit needs to provide more assistance and the range
decreases.
Riding style: A low pedalling speed combined with high gears results in
high power consumption.
Change down in good time to maintain constant cadence,
especially when starting.
Your tness level: The tter you are, the less assistance you will need.
IMPORTANT
Only use the battery to operate this pedelec, otherwise there is a risk
of damage to the device.
Batteries are subject to the dangerous goods regulations.
Private users are permitted to transport them on the
road without further conditions. When transported by
commercial third parties (such as by air, freight forwarders
and logistics rms), special requirements of packaging
and labelling must be observed. Please contact your cycle
dealer if you have any questions about transportation.
3.1.1 Storage
1. Store the battery in a dry, not excessively warm room. The battery
should not be exposed to direct sunshine. The recommended storage
temperature range is 18 to 23 °C.
IMPORTANT
The battery should not be stored in a fully charged state. A charge
level of 50–70% is ideal. Since the battery loses charge very slowly,
you should only recharge it when only one or two LEDs come on, but
after six months at the latest.

EN-8 Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1
3.2 Technical details
Type DCW-04 lithium ion battery, external (T.E.C. pack)
Position Down tube
Nominal capacity 10,5 Ah
Power 378 Wh
Nominal voltage 36 V
Weight 2100 g
Charge time* approx. 3 h.
Charge cycles 1100
Cell Li-Ion
Permissible ambient
temperature in operation
-10 to +40 °C
Permissible ambient
temperature when charging
0 to 40 °C
Storage temperature -10 to +50 °C
Recommended storage
temperature
18 to 23 °C
* With a 4 A charger, until battery is fully charged (95% battery capacity).
Total weight: The lower the total weight supported by the bike, the easier
it will be to ride.
Outside temperatures: The lower the outside temperatures (e.g. cold in
winter), the shorter the range.
Route selected: You need to pedal harder when cycling uphill or against
strong head wind. This is registered by the power sensor, which in turn
requires the motor to work harder.

Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1 EN-9
3.3 Overview and functions
3.3.1 Overview
Display panel
Power jack
Locking button
3.3.2 Display eld
Battery
button
On the outside of the battery there is a display
panel with ve LEDs and a battery button. The LEDs
show percentage values. The LEDs light up when
you press the battery button. The number lighting
up, and how, provides information on the battery.
3.3.3 Battery charge level
1. Press the battery button for two seconds. The LEDs light up.
Display Description Battery charge level
100 ¢¢¢¢¢ Five LEDs light up 100 – 81 %
80 ¢¢¢¢ Four LEDs light up 80 – 61 %
60 ¢¢¢ Three LEDs light up 60 – 41 %
40 ¢¢ Two LEDs light up 40 – 21 %
20 ¢One LED lights up 20 – 0 %

EN-10 Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1
3.3.4 Inserting the battery
1. Hold battery at docking bar.
for 1. Hold at docking bar
2. Place battery on the docking
bar whilst simultaneously
pushing downward until it
clicks into place.
for 2. Place on the docking bar and simultaneously push
downwards
3.3.5 Removing the battery
1. Press the locking button
whilst simultaneously
pushing the battery upwards,
until it can be removed.
for 1. Press the locking button and slide the battery
upwards
3.3.6 Fix the connector
1. Connect the T.E.C. Connector
with the power jack of the
battery.
2. Connect the T.E.C. Connector
with the socket on the frame

Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1 EN-11
First, the external battery discharges. Accordingly the
battery state of the external battery rst appears on the
display. When the external battery is empty the motor
support switches o. The T.E.C. Connector between battery
and socket on the frame must be released. The pedelec goes
o and must be switched on about the -button again.
3.3.7 Remove connector
1. For easy transport plug in the
T.E.C. Connector on bottom
side of the toptube.
for 1. Plug in the T.E.C. Connector
for 1. Safe transport of the Connector

EN-12 Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1
3.4 Fault
Description Cause Remedy
The battery cannot be
recharged.
a) The power plug of the charger is not securely inserted into the
electrical outlet.
a) Disconnect the power plug of the charger. Reconnect it, and then repeat the recharging
operation.
a) Charging plug of the charger is not securely inserted into the
battery.
b) Disconnect and then reconnect the charging plug of the charger. Then repeat the
charging process.
c) Damaged battery. c) Damaged batteries must not be charged or used for any other purpose.
The battery may have to be replaced.
d) Charger defective. d) This may have to be replaced.
The battery gets hot. The temperature of the battery may have exceeded the operating
temperature range.
Stop charging, wait for a while and then start charging again. If the battery is too hot to
touch, it may indicate a problem with the battery.
An abnormal odour can be
detected.
The battery may be defective. Stop using the battery immediately.
Smoke is coming out from the
battery.
The battery may be defective. Stop using the battery immediately.
The battery quickly loses its
charge.
The battery may be at the end of its service life. Replace the battery with a new one.
The range appears too short The range depends on:
» Ride prole
» Assist mode
» Tyre pressure
» Riding style
» Physical condition
» Overall weight
» Outside temperatures
» Battery capacity
» The route selected
a) There are many reasons why the range may seem low.

Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1 EN-13
5. Installing a bottle holder
To install a bottle holder, you need the Smart Rack. Follow these steps:
1. Fix the bottle holder with the
two bottle holder screws on
the Smart Rack. Tighten the
M5 screws with 4 - 5 Nm.
for 1. Mount the bottle holder
6. Smart Rack
6.1 Fix the Smart Rack
1. Place the Smart Rack with the
mounted bottle holder on the
Bone Rail.
for 1. Place the Smart Rack on the Bone Rail
4. Charger
Please refer to chapter 8 of the "Owner's Manual Shimano
E8000" for information on the safety and function of the
charger. Error messages that may occur on the charger can
be found in chapter 9.3 of the manual.
4.1 Charging the battery
Connect the power cable to the battery charger.
1. Connect the charging cable to the charging socket on the battery (it
clicks into place).
2. Plug the mains connector into a socket. The green LED on the charger
ashes rapidly at a constant rate . The button on the crossbar
lights up blue.
3. The charger switches o once the battery is fully charged. The green
LED on the charger is continually on . The button on the crossbar
lights up blue.
If the battery now stays on the charger, it regularly checks
whether the battery is still fully charged. The LED on the
charger then starts to ash green again. After checking and
ascertaining that the battery is full, the charger switches
back to “light continually”.
4. Remove the power cable from the socket after completing the charging
process.
5. Remove the charging cable from the battery charging socket on the
battery.

EN-14 Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1
2. a) Slide the Smart Rack from
back to the Bone Rail till it
clicks. b) The Smart Rack is
locked.
for 2. a) Slide the Smart Rack from back to the Bone Rail.
for 2. b) The Smart Rack is locked.
6.2 Remove the Smart Rack
1. To remove the Smart Rack,
press the release button and
push the Smart Rack forward
at the same time.
for 1. Remove the Smart Rack

Notizen/Notes
Anleitungen, Service-Heft und Konformitätserklärungen
zum Download als PDF:
User guides, service book and declarations of conformity
are available for download in PDF format at:
www.derby-cycle.com/de/downloads/downloads.html
Finden Sie Ihren Fachhändler in Ihrer Nähe:
Find dealers:
www.focus-bikes.com

EN-16 Additional Guide | T.E.C. PACK for Shimano Steps E8000 Version 1
DERBY CYCLE WERKE GMBH
Siemensstraße 1-3
49661 Cloppenburg, Germany
www.derby-cycle.com
© Copyright, Nachdruck, Vervielfältigung und Verbreitung, auch auszugsweise, nur mit Genehmigung der Derby Cycle Werke GmbH.
Druckfehler, Irrtümer und technische Änderungen vorbehalten.
© Copyright, reprinting, reproduction and distribution, even in part, only with the permission of Derby Cycle Werke GmbH.
Subject to misprints, errors and technical alterations.
www.focus-bikes.com
1973k001800
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