Formax CT-20 Guide

8/2021
Assembly, Operation & Parts Manual
First Edition
CT-20
Conveyor Stacker

SPECIFICATIONS
POWER 110 VAC 60 HZ
FUSE 1 AMP / 110V
BELT SPEED VARIABLE, 0 TO 100 FT PER MINUTE
DIMENSIONS WITH TRAY 45.5” L x 12.5” W x 25” - 34” H (from top of deck to the oor)
Capacity Up to 450 #10 Envelopes*
WEIGHT 94 LBS
1
UNPACKING
INSPECT FOR SHIPPING DAMAGE, MISSING PARTS AND PROPER OPERATION. REPORT SHIPPING
DAMAGE TO THE CARRIER IMMEDIATELY. SAVE THE SHIPPING CARTONS AND MATERIALS IN CASE
THEY ARE NEEDED TO FILE A SHIPPING CLAIM OR FOR FUTURE SHIPPING USE.
1. Check the outside of the carton for visible damage. Make note of any damage on the carrier’s receiving
report.
2. Open the carton.
3. Carefully remove the contents and inspect the unit for paint and structural damage.
4. Carefully check for missing parts. If damage or missing parts are noted, contact your Sales Representative
immediately. Save cartons and packing materials. They may be required to substantiate a damage claim or to
return a damaged unit.
*Capacity will vary based on thickness
SPECIFICATIONS 1
UNPACKING 1
CONTENTS 2
ASSEMBLY 3
SETUP AND OPERATION 4
PARTS 6
TABLE OF CONTENTS

COMPONENTS
2
2
3
4
6
1. Infeed plate
2. Stacker wheel assembly
3. Sequence stacking tray
4. Infeed guides
5. Thumbscrews
6. Infeed roller brackets
7. Conveyor
8. Stand
1
7
8
Front
Rear
Operator side
Non-Operator side

3
ASSEMBLY
1. Mount the conveyor to the stand. Turn the
conveyor up on the non-operator side and
remove the four center screws from the bottom
plate of the conveyor. Place the conveyor
ontop of the stand and align the holes. Use
the removed button head screws to mount the
conveyor to the stand.
2. Mount the Infeed Plate. Remove the three
button head screws from the front of the
conveyor and use them to mount the infeed
plate to the front of the conveyor.
3Mount the Infeed stacker wheel brackets.
Remove the four button head screws located
on the bottom side of the conveyor closest to
the front. Use the romoved screws to mount
the brackets.
3. With the brackets in position mount the infeed
stacker wheels to the bracket with the provided
thumbscrews.

4. Mount the infeed guides to the operator and
non-operator side of the conveyor with the
thumscrews provided.
The guides should be mounted so that the
ared edge is facing out and towrd the front of
the conveyor.
5. Mount the Sequesnce Stacking Tray. Remove
the ve button head screws from the rear of
the conveyor and use them to mount the tray
to the rear of the conveyor. The top of the tray
should be ush with the top of the conveyor.
4

5
SETUP AND OPERATION
1. Connect the cord to the conveyor and plug it
into the wall outlet.
2. Set the height of the conveyor to match the
outfeed of the printer/feeder. Carefully loosen
the two knobs on either side of the conveyor
stand to raise or lower the stand height, a
second person may be required. The top of
the conveyor should sit below the exit of the
printer when rolled into position.
3. Turn the black power switch to the on position.
The blue runout button will light up when the
power is in the on position.
4. Setting the stacking shingle. Use the speed
control knob to adjust the tightness of the
shingle stack. Slower speeds will create a
tighter shingle, faster speeds will increase the
shingle spacing. Adjust the stacker wheels in
or out to accomodate the envelope comong
out of the printer. Closer for smaller media
and further out for larger media.
Press and hold the blue runout button to
neatly gather media off the conveyor.
Runout Button Speed Control Power
Stacker WheelsShingle Distance

PARTS
6

7
CONVEYOR PARTS
1
2
26 25
24
17
35 34 32,33
27
2316
39
2018
30
28
22
29
19
3840 36,37
3 15 14
4 5,6,7 8 9,10
9 13
12
11
31
21

8
ITEM PART # DESCRIPTION QTY
1 375-5699 SCREW 10-32 X 1/4 BUTTON HD CA 19
2 360-2316 BOTTOM PAN, 36” N/P 1
3 360-3079 INFEED PLATE, CT20 1
4 320-0011 WEIGHTED STACKER WHEEL, OFP 2
5 361-8136 STACKER WHEEL ARM 2
6 380-5538 ** OPX ** NYLON PELLET 2
7 376-0077 10-32 Set Screw 4
8 332-0187 ROD, INFEED-OUTFEED WHEELS 1
9 372-0124 HAND KNOB 10-32 6
10 377-0078 NYLON WASHER .385x.75x.031 > 4
11 360-3062 SEQ TRAY CT20 STACKER 1
12 360-3081 REAR SIDE GUIDE, CT20 1
13 360-3080 FRONT SIDE GUIDE, CT20 1
14 360-3083 REAR INFEED BRACKET, CT20 1
15 360-3082 FRONT INFEED BRACKET, CT20 1
16 360-2404 DECK LF/RT 36” N/P 1
17 369-0050 TRANSPORT BELT 35” CONVEYOR 1
18 311-0023 PUSH BUTTON SWITCH 1
19 372-0061 CONTROL KNOB 1
20 319-0031 REMOTE POT 1
21 311-0051 TRAVEL/PHOTO-EYE SWITCH 1
22 360-1575 BRACKET, MOTOR 36” 1
23 365-0181 MOTOR PULLEY 22 X L037 .250 BORE 1
24 365-0167 PULLEY DRIVEN 1
25 365-0173 TIMING BELT,70 GRV,X.375 W,1/5 PT 1
26 313-0043 MOTOR 12 VDC 1
27 310-0134 PHOTO EYE W/ HARNESS 1
28 395-0751 STACKER SPOOL ASSY. WITH TIMING PULLEY 1
29 360-1586 BRACKET, SHAFT 1
30 395-0829 IDLER SHAFT ASSY 1
31 390-1424 P.C.B. 12 VDC MOTOR CONTROL 120 Volt 1
32 317-0006 FUSE HOLDER 1
33 317-5183 1 AMP FUSE 110 Volt 1
34 319-1052 AC POWER OUTLET 1
35 319-0096 IEC POWER INLET 1
36 310-0327 MOTOR HARNESS 1
37 310-0328 LINE VOLTAGE HARNESS 1
38 490-0022 MODULATED BEAM PCB 1
39 360-1580 BRACKET,RLR ADJUST 36' 1
40 395-0750 STACKER SPOOL ASSY. WITH OUT TIMING PULLEY 1
CONVEYOR PARTS

2
4
5
4
7
5
10
9
8
3
1
6
10
9
9
STAND PARTS

ITEM PART # DESCRIPTION QTY
1 360-3053 STAND, OUTER SLEEVE 1
2 360-3054 STAND, INNER PANEL 1
3 360-3055 STAND, BOTTOM 1
4 381-0175 PUSH IN RETAINER, TEXTURED 8
5 381-0174 PUSH IN RETAINER 8
6 372-0059 CASTOR 4
7 323-0041 END CAP 1 in x 1/4 DIA. 4
8 372-0127 HAND KNOB, 1/2 - 13 STUD 2
9 377-2611 WASHER 1/4 SPLIT 12
10 375-2802 1/4-20 X 1 HALF SCREW 12
10
STAND PARTS