Fortador Volt Pro User manual

2
NOTE
Before starting, read this operating manual carefully in order to avoid improper use or situa-
tions that may be dangerous for people, animals or objects. The manufacturer shall bear no
responsibility and shall exclude the possibility to apply guarantee terms in the following cases:
Any misuse or use in improper conditions, any damage resulting from normal wear-out or
aging, inappropriate application, neglect, improper operation or storage, exposure to mois-
ture, arbitrary modication or repair, improper installation, using wrong power supply source,
operator errors, failure to obey this operating manual, or any other events for which the man-
ufacturer cannot be blamed, including any loss or damage in transport.

3
Note ..............................................................................................................................................................................2
Contents.......................................................................................................................................................................3
Introduction.................................................................................................................................................................5
Technical specication and description of the machine ....................................................................................6
Description of the machine......................................................................................................................................7
Safety requirements..................................................................................................................................................8
Unpacking .................................................................................................................................................................10
Before each start-up...............................................................................................................................................11
How to install and use the machine for the rst time.....................................................................................12
Cleaning ....................................................................................................................................................................14
Washing.....................................................................................................................................................................16
Control panel functions .........................................................................................................................................18
Switch-o procedure..............................................................................................................................................20
Maintenance plan....................................................................................................................................................22
FAQ.............................................................................................................................................................................23
List of spare parts, and the machine’s exploded view drawings...................................................................30
CE Attestation of conformity ...............................................................................................................................37
Transport...................................................................................................................................................................38
Final remarks............................................................................................................................................................39
CONTENTS

5
Thank you for purchasing FORTADOR VOLT PRO / VOLT DUAL industrial steam cleaner. The
FORTADOR brand is an eect of our long-standing experience, and a response to our Cus-
tomers’ needs. The technology conned in the state-of-the-art enclosure provides for higher
capacity and performance as well as lower failure rate than ever before.
The solutions used, which only occur in FORTADOR steam cleaner, make it possible to make
the machine operation easier and faster. The 5-inch touch display keeps the user inform on
the status of uids (water, detergents) inside the machine, and on the running pressure of the
boiler. The highest quality of the components and low energy consumption provide for even
faster return on investment.
This model is a unique steam device on the market that allows for working without any ex-
haust fumes. Two independent boilers guarantee the highest power and reliability. The
Fortador VOLT PRO / VOLT DUAL is powered by three phases and features the proprietary
ECO PRO® system of reducing energy consumption.
The VOLT PRO model is a MULTI TASK device, which enables two operators to work inde-
pendently. It operates a steam cleaner and at the same time washes using steam with a deter-
gent. It features an integrated professional dry / wet extractor manufactured by the renowned
Ghibli & Wirbel company.
The VOLT DUAL model is like a strong man, which enables to work independently by two oper-
ators. It simultaneously cleans two cars using steam with a detergent.
INTRODUCTION
Manufacturer and Maintenance Service Provider
www.fortador.com

6
Power supply 400 V, 50 / 60 Hz
Power 10,4 kW
Protection class IPX4
Working pressure 12 bar
Maximum pressure 14 bar
Steam temperature max. 140º C
Boiler temperature max. 190º C
Boiler capacity 2 x 4 litres
Water tank capacity 15
Detergent tank no.1 capacity 10
Detergent tank no. 2 capacity 5
Noise level 60-74 dB
Dimensions (W x L x H) 50 x 98 x 78 cm
Weight 65 kg (without uids
and accessories)
TECHNICAL
SPECIFICATION
AND DESCRIPTION
OF THE MACHINE
Technical data
Technical data are placed at the rating plate at the rear wall of the cover in the
area marked with the red frame. When contacting our Service Dept., please al-
ways refer to your machine’s serial no. from the rating plate.

7
1. Detergent and water tanks
2. Boiler no. 1 (cleaning – in Volt Pro, washing – in Volt Dual)
3. Boiler no. 2 (washing – in both versions)
4. Hydraulic line, washing – solenoid valve, valve
5. Pressure sensor (presostat)
6. Heaters
1
3
5
7
9
8
2
4
6
11
14
13
15
12
10 16 17
10. Washing hose power supply socket
11. Cleaning hose connection – quick coupling
12. Cleaning hose connection – safety quick coupling, valve
13. Water drain – valve
14. Detergent 2 drain – valve
15. Detergent 1 drain – valve
16. Boiler 1 steam drain – valve
17. Boiler 2 steam drain – valve
7. Detergent 1 and detergent 2 pumps
8. Water lter
9. Water pumps
DESCRIPTION
OF THE MACHINE

8
SAFETY
REQUIREMENTS
The FORTADOR steam cleaner is an industrial machine that must not be operated by persons who are not aware of hazards
associated therewith.
Guidelines and recommendations contained in this Manual must be properly understood and obeyed if the condition of the
machine proper and safe operation of is to be fullled.
Just as in case of most mechanical machines, all relative safety precautions must be observed while operating and servicing
the machine. Failure to observe this Operating Manual and recommendations contained in it may lead to injury or damage to
the machine or other objects situated nearby. At the same time, it must be borne in mind that it is not possible to present any
exhaustive guidelines or recommendations, which would make it possible to completely eliminate risks during its operation
or maintenance, and while handling or using chemical products that this machine has been designed to process. In case of
special applications and working conditions, some additional safety precautions can turn out to be necessary, which are not
discussed in this document. In such non-discussed cases, the user should obey generally adopted safety rules.
Before starting and operating the machine, please read this Operating Manual thoroughly.
This Operating Manual should be stored for later use or for the successive owner.
This machine heats up to high temper-
atures! Protective gloves and protec-
tive goggles must be worn while oper-
ating the machine.
During operation, hearing protectors
must be worn!
Never use the machine without wear-
ing protective boots.
USE PROTECTIVE
GOGGLES
USE PROTECTIVE
BOOTS
USE PROTECTIVE
GLOVES
USE HEARING
PROTECTION
IMPORTANT:

9
• Prior to each start-up, check residual-current circuit-
breaker for proper operation in line with the procedure
as described in the “before each start-up” chapter. It is
forbidden to operate the machine with faulty residual-
current circuit-breaker, as it may pose a threat of
electric shock!
• Do not submerge the machine or any of its components
in water or any other uids.
• It is strictly forbidden to use the machine in explosive
areas.
• Never use the machine close to toxic / hazardous
substances.
• Never install the machine on temperature-sensitive
foundations.
• Do not leave the machine in places exposed to the forces
of nature.
• Do not operate machine buttons / valves using excessive
force.
• The machine should be installed on stable level ground.
Make sure that its front wheels are secured during
operation.
• Never block the gun’s trigger.
• Never leave the machine working unattended.
• Do not direct steam jet towards electronic devices.
• While washing your car, make sure that the nozzle is
more than 10 cm away from the surface.
• When not in use, the machine should be switched o and
drained.
• Use only good quality fuel diesel. Use of any fuel
other than diesel, or any fuel that is contaminated or
diluted, may result in damage to the burner and loss of
guarantee.
• Remember that the hose bending radius can never be
lower than 10 cm. Bending the hose to a tighter radius
results in teon breaking, and, in consequence, in hose
damage.
• Operating pressure can be dangerous for people and
animals.
• Operators should be sober, adult, and trained in machine
operation and maintenance.
• Spare parts cannot be dierent than those
recommended and manufactured by the manufacturer.
• In case power supply cable is damaged, it must be
replaced by an authorised service-provider under pain of
loss of guarantee.
• Water tank must be lled with tap water only. Do not
add any detergents, chemicals, or descaling agents to the
water tank.
• Do not use distilled water!
• Before starting the machine, check if its operational
openings are free from dirt.
• It is only allowed to use original hoses and guns.
• Do not start the machine if its electrical cable or any
other part is damaged.
• Do not operate the machine in the rain or when it is wet.
• Never tilt or topple the machine when switched on.
• Always switch o the machine before cleaning.
• Children are absolutely not allowed to contact the
machine.
• Be careful while working near children or animals.
• Do not use the machine when damaged or when its
power supply cable shows any signs of damage. In case
the machine fails to work the way it should, if it fell or
got damaged or was left outdoors or ooded, contact
our service dept.: [e-mail]
• Do not try to pull or lift the machine by its power supply
cable or hose.
• Watch for hoses, guns, lters, and seals. As consumables,
they are covered by limited guarantee only.
• Never direct steam towards people or animals.
• Keep the machine away from naked ame, radiators,
ovens or any other heat sources.
• Do not use the machine in any conned, insuciently
ventilated areas. Its fumes may pose a threat to your
health.
• Do not operate the machine in an environment with very
high humidity of the air and/ or highly dusted areas.
• When in operation, the machine should not be moved.
• The machine should be connected to electrical
installation that is provided with reliable earthing.
It is forbidden to operate the machine connected to
electrical installation no earthing, as it may pose a
threat of electric shock!

10
Vacuum cleaner with accessories,
1 set (in Volt Pro version only)
Short lance, 1 piece
Cleaning hose (1 piece in Volt Pro
version, 2 pcs in Volt Dual version)
Dual washing hose, 1 piece
(in Volt Pro version only)
Repair kit
115 cm
77 cm
92 cm
UNPACKING
Packaging dimensions
1.Carefully remove the machine from its packaging.
2.Check if the machine has not been damaged while being
shipped.
3.Check if its standard equipment is complete. We
recommend to keep the packaging.
STANDARD ACCESSORIES

11
residual-current
circuit-breaker

In order to provide for the machine’s proper and safe opera-
tion, this procedure should be conducted before it is started.
1.Check if your hoses have been properly connected.
2.Make sure that your valves work properly.
3.Re-ll the water tank.
4.Make sure that your hoses and guns are not damaged.
5.Do not put any heavy objects on hoses, and do not drive
your car on them.
6.Make sure that your steam supply valves are closed if you
do not use your gun for a longer time (10 minutes).
7.Check residual-current circuit-breaker operation by
pressing the Test button marked with a red square (the
machine should switch OFF). Operating the machine
with faulty residual-current circuit-breaker is strictly
prohibited.
8.Before starting the machine the operator should always
check cleanness and tight the cover of water and diesel
lter.

12
Wrong Right
Re-ll the WATER tank and DETERGENT tank. Use only pure
tap water (max. 15 l) or water with Lamborghini softener (to
extend the lifetime of your boiler and all hydraulic assem-
blies).
Connect the hoses to quick couplings. Make sure that quick
couplings are properly installed.
Connect the machine to a 400 V socket and turn the emer-
gency stop ring clockwise.
3
2
1
Touch the left button to start the machine. The machine
will begin to automatically ll the boiler with water, and the
heater will be activated as soon as the minimum water level
is reached.
4
HOW TO INSTALL AND USE
THE MACHINE FOR THE FIRST TIME
FORTADOR VOLT PRO / VOLT DUAL machine starting procedure.

13
Make sure that hoses are connected correctly. Activate
steam supply valves from the boiler to the hoses. Hold the
gun trigger pressed until steam starts to come out. Pres-
sure will drop for a moment. When the 12 bar pressure is
reached, the machine is ready to work.
After 2-7 minutes, the pressure will
reach 12 bar. Such message will be dis-
played on the screen.
Valve open
Valve closed
5
6

14
Holding the gun in both hands, press the trigger. Note: high
pressure results in gun recoil when its trigger is pressed. Be
careful!
Work using both hands. Pull the hose, do not pull the gun!
While moving from one area to another, never pull the gun,
as this may lead to the connection of the hose with the gun
or the gun itself getting damaged.
Do not pull the gun by the hose!
Direct the steam jet towards the surface being cleaned,
making sure to keep a safe distance of 10 cm between the
gun nozzle and the surface being cleaned.
2
3
1
In order to remove heavy soiling, it may be required to use
some detergent together with steam jet. Before activating
this function, re-ll the DETERGENT tank with detergent di-
luted in water in proportions as described in the detergent
label. NOTE: Failure to obey this sequence may lead to de-
tergent pump getting damaged!
It is not recommended to
use high-foam and acid pH
reaction formulations.
4
CLEANING

15
On the screen, activate Detergent
feeding, using the button that is
marked with the orange arrow.
Upon completion of work, close the steam supply valves to
the hoses, remove the steam that remains inside hoses by
pressing the gun’s trigger, and then disconnect the hoses
from the machine, and proceed in line with the “Switch-O
Procedure” Section.
5
6

16
Re-ll the DETERGENT 1 tank with the washing agent dilut-
ed in water in proportions as described on the detergent
label. It is not recommended to use high-foam and acid pH
reaction cleaning detergents.
Remove the cloth lter from the vacuum cleaner.
Connect vacuum cleaner to the machine socket.
Connect 3 washing hose adapters:
• suction pipe to vacuum cleaner;
• steam hose to quick connector no. 11;
• electric plug to socket no. 10.
1
2
3
4
(only in Volt Pro version)
WASHING

17
Test your gun functions. Gun button functions:
• Trigger used to eject steam or steam with detergent
no. 1 (if the detergent-disposing button is pressed).
• Monostable button used to start detergent
no. 1 feeding.
• Steam feeding ON/ OFF button.
• Vacuum cleaner ON/ OFF button.
5
Start washing, making sure to move your washing gun only
from top to bottom (for a vertical surface) or towards you
(for a horizontal surface), dispensing the detergent all the
time to provide for best washing eects.
While washing, your vacuum cleaner should be kept switched
on all the time, so that it can draw in the condensed steam
from the surface being washed.
Upon completion of washing, empty your vacuum cleaner
container, disconnect the hose from the machine, and pro-
ceed as in the “Switch-O Procedure” Section.
6
7
8
Detergent 1
Feed
Vacuum
cleaner
Steam

Steam
feeding

18
Main screen
Indicator
of current
pressure
in cleaning
boiler
Indicator of current
pressure in washing
boiler (PRO version),
in cleaning boiler
(DUAL version)
Short keystroke:
machine switch-on /

long keystroke
(3 seconds):
maintenance screen
Screen presenting status of detergent
feeding.
short keystroke:
detergent-disposing

long keystroke
(3 seconds):
worked hours count
display screen
short keystroke:

long keystroke (3 seconds):
serial no. display screen
Water level
indicator
Water pump
work status
indicator
Water pump
work status
indicator
Heater
work status
indicator
Heater
work status
indicator
Detergent 1 level
indicator (washing)
Detergent 2 level
indicator (cleaning)
Green background of indicators
means that the uid level is sucient.
When indicators are shown with a red
background, it means that uids are
missing and that they should be re-
lled to continue operation.
Indicator of water
level in cleaning
boiler
Indicator of water
level in washing boiler
(VOLT PRO version),
in cleaning boiler
(VOLT DUAL version)
Back to main screen
Boiler water level indicator shows
the current water level (L – Low, M –
Medium, H – High) by backlighting the
relative indication in yellow.
When the water pump or burner is in
operation, its relative indicator will be
back-lit in yellow.
CONTROL PANEL
FUNCTIONS
Maintenance screen

19
Boilers mode
display screen
Serial no. display screen
Worked hours count
display screen

20
11
14
13
15
12
10 16 17
Switch o the machine using the red
button ON / OFF, and then disconnect
it from its power supply. NOTE: Fail-
ure to observe this sequence may
result in damage to the machine’s
controller.
Disconnect the hoses, clean them and roll them up, being
careful not to exceed the allowable bending radius (min. 10
cm); NOTE: Bending the hose to any radius that is tighter
than allowed will result in its damage!
3
1
Place the machine so that the boiler draining outlet is di-
rected into the open space. Carefully open valves no. 17
and 18, paying special attention to the steam that is coming
from the outlet. High-pressure steam jet may lead to serious
burns!
Drain the boiler completely, leaving valve no. 17 and 18 in its
open position. This valve can only be closed just before you
start your work.
4
5
2Close the steam supply valves to the hoses (no. 13), press
the gun’s trigger to release any steam that still remains in-
side hoses.


as presented herein.