Franke Flair User manual

FrankeKaffeemaschinenAG CH-4663Aarburg Hotline:[phone] Fax:[phone]
Franke Coffeemachine Flair
Servicemanual
Coffee fullyautomaticmachine
FrankeCoffee Systems

TD-100339.doc
1Securityadvice / Table of contents
2Technicaldata/Dimensions
3Generalinstallationandoperating instructions
4Subassemblyunits
5Assemblyunits controller /Wiring electricaldiagram / Fluidsystemsdiagram
6Menuinstructions/ Service menu
7Settingsforabettercoffee
8Troubleshooting / Service
9Service information
10 Miscellaneous

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Safetywarnings
These service instructions are intended forauthorized Franke service technicians only!
The installation, setting, repairand maintenance work featured intheseService
Instructions is to be carried out by a trained Franke Service Technicianonly, using
original Franke spare parts.
Hazard! Danger of electrocution!
Caution!Disconnect theappliance fromthe mains before opening!
Isolate live parts against accidental contact, e.g. coverwithaninsulatingmat!
Ifyou dohave tooperate the appliance in theopenedstate,observe the following
warningsandinstructions.
WARNING! Riskof injury due totrapping orcrushing!
Caused by appliance components moving, e.g. duringfunctiontests!
WARNING! Riskof burninjuries!
Fromhot components suchas the waterboiler, valves and watersupply lines; also from
underthe waterand milkdispensers!
Note:Riskof damage tocomponents causedbyelectrostatic discharge!
Do not bringany live objects into contact withthe electronic board!
Protect the electronic board against electrostatic discharge!

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Tableof Contents
1.Securityadvice,table ofcontents 3
2.Technicaldata,dimensions9
2.1.Technical data9
2.2.Dimensions10
3.Generalinstallation andoperating instructions11
3.1.Installationinstructionsforpermanent watermains connection11
3.1.1.Security advice 11
3.1.2.Permanent watermains connectioninthe watertank11
3.1.3.Assembly instructions12
3.1.4.Assembly12
3.1.5.Commissioning13
3.1.6.Cleaningthe control unit14
3.1.7.De-scalingthe electronic unit manually15
3.2.Installationinstructionsfordrainage connection16
3.2.1.Assemblingthe drainage16
3.3.Operatinginstructions18
3.4.Addenda to the operatinginstructions18
3.4.1.Insertingproduct tags18
4.Subassemblyunits19
4.1.Drip tray and grounds container19
4.1.1.Drip tray19
4.1.2.Contacts fordrip tray19
4.1.3.Grounds container19
4.2.Coffee dispenserwithfrotherhead 20
4.2.1.Coffee dispenser20
4.3.Housing21
4.3.1.Removingthe rearpanel 21
4.3.2.Removingthe side panels 22
4.3.3.Removingthe watertankand base 22
4.3.4.Removingthe housingcover23
4.3.5.Openingthe housingfront panel25
4.4.Coffee grinder26
4.4.1.Mode ofoperation26
4.4.2.Settingthe grindingdegree ofthe grindingmechanisms27

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4.4.3.Settingthe amount ofground coffee 27
4.4.4.Grindingcorrection27
4.4.5.Replacinga grinder28
4.4.6.Installinga grinder29
4.4.7.Technical data29
4.5.Brewingassembly 30
4.5.1.Mode ofoperation30
4.5.2.Dismantlingthe brewingassembly31
4.5.3.Replacingpistonuppero-rings31
4.5.4.Furtherdismantling32
4.5.5.Assemblingthe brewingassembly 35
4.6.Encoder39
4.6.1.Mode ofoperation39
4.6.2.Removingthe encoder39
4.7.Flowmeter40
4.7.1.Mode ofoperation40
4.7.2.Replacingthe flowmeter40
4.7.3.Technical data40
4.8.Pumps 41
4.8.1.Mode ofoperation41
4.8.2.Replacinga pump41
4.8.3.Technical data41
4.9.Membrane controllerand bimetallic thermostat42
4.9.1.Mode ofoperation42
4.9.2.Replacingthe membrane controller42
4.9.3.Bimetallic thermostat 42
4.9.4.Mode ofoperation42
4.9.5.Technical data42
4.10.Coffee/hot waterthermoblock43
4.10.1.Mode ofoperation43
4.10.2.Replacingthe thermoblock43
4.10.3.Technical data 43
4.11.Steamthermoblock44
4.11.1.Mode ofoperation44
4.11.2.Replacingthe thermoblock44
4.11.3.Technical data 44

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4.12.Thermal link45
4.12.1.Mode ofoperation45
4.12.2 Replacingthe thermal linkforcoffee/hot waterand steam45
4.12.3.Technical data 45
4.14.Coffee/hot waterand steamtemperature sensors46
4.14.1.Mode ofoperation46
4.14.2.Replacingthe temperature sensorforcoffee/hot waterand steam46
4.15.Pressure control valve47
4.15.1.Mode ofoperation47
4.15.2.Replacingthe pressure control valve forcoffee/hot watercircuit 47
4.15.3.Technical data 47
4.15.4.Replacingthe overpressure valve forsteamcircuit 48
4.15.5.Mode ofoperation48
4.15.6.Technical data 48
4.16.Solenoid valves (No.2-6)49
4.16.1.Replacingsolenoid valves 49
4.16.2.Technical data 49
4.16.3.Replacingthe electromagnetic coil forthe drainage valve49
4.16.4.Technical data 49
4.17.Coffee dispensermicroswitch50
4.17.2.Replacingthe micro switch50
5.Controlsystemsubassembly/ Wiring electrical/ Fluidsystemsdiagram51
5.1.Front panel control system51
5.1.1.Mode ofoperation51
5.1.2.Replacingthe front panel control system51
5.2.Powerprint board53
5.2.1.Mode ofoperation53
5.2.2.Replacingfuse 53
5.2.3.Replacingthe powerprint board53
5.2.4.Technical data53
5.3.Transformer54
5.3.2.Replacingthe transformer54
5.3.3.Technical data54
5.4.Interference eliminator55
5.4.1.Mode ofoperation55
5.4.2.Replacingthe interference eliminator55

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5.4.3.Technical data55
6.Menu instructions Service menu56
6.1.Overviewofkey assignments 56
6.1.1.Functionofkeys 1 1856
6.1.2.Products code 57
6.1.3.Key combinations57
6.2.Service menu 59
6.2.1.OperatingTerminal3000 59
6.2.2.Compatibility ofTerminal3000 59
6.2.3.InstallingTerminal3000 59
6.2.4.DeinstallingTerminal3000 60
6.2.5.Troubleshooting60
6.2.6.Switchingonthe printer60
6.3.Operatingelements61
6.4.1 card type 3 applications62
6.5.Parametersettings62
6.6.Workingwiththe Terminal300073
6.7.Appendix77
6.7.1.Errorcode list77
6.7.2.Work code list78
7.Settingsforabettercoffee 80
7.1.Settingthe quality ofthe coffee80
8.Troubleshooting / Service82
8.1.Display messages andmeasures82
8.2.Fault messages onthe display 83
8.3.Service84
8.3.1.Service instructions forbrewingunit 84
9.Service information (technicalinformation)
10.Miscellaneous

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Explanation of symbols andconventions
•Designates instructions /information
Designates actions to be taken
- Designates considerations and reference to otherchapters
USUnited States ofAmerica
JPJapan
ULUnderwriterLaboratories

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2. Technicaldata,Dimensions
2.1.Technical data
Franke Coffee machineFlair
Type:F 2MHDCE2
Performance2 grinders, hot water, steamdispenserand integrated milk
froth/Cappuccinatore (CE2)
Beancontainer:2 containers each250g
Grounds container: 40 cakes; option:grounds chute
Power supply
Voltage:230VAC /50Hz Fuse:10APower: 2.2kW
Voltage UL(US):120VAC /60Hz Fuse:15APower: 1.35kW
Voltage Japan:100VAC /50Hz Fuse:15APower: 1.25kW
Voltage:230VAC /60Hz Fuse:15APower: 2.6kW
Capacityperday approx.of100 cups
2 cups /minute:Espresso, Coffee, Cappuccino
3 dl /minute:Hot water
1 cups /minute:Warmmilk
1 glass /minute:Macchiato
Water supply
Connection:5.5 litre (1.45 gallons)side watertank
As option:Permanent connectionto watermains inwatertankand the
fixed drain*
Residual water: 1.5 litre (0.4 gallons)drip tray withmonitoring.
Optionalinstallations*
•Permanent connectionto watersupply
•Coffee grounds chute (holes incounter/drill diameter=90mm)
•Drainage (holes incounter/drill diameter=50mm)
•Beancontainers each500gand lockable
Asfor therest thelocalregulationsarebinding!
(*Not available intheUS)

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2.2. Dimensions
Dimensions
Dimensions (WxDxH):423 x542 x523mm (17x21 x21 inches)
Weight:approx.20kg (45 lbs)net

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3.Installation andoperating instructions
3.1.Installation instructions forpermanentwater mains connection*
3.1.1. Securityadvice
•The permanent watermains connectionis to be installed and connected by a specialist!
•To avoid short-circuits, make sure the watersupply lines and powercables are not in
contact withorrouted past a heat source; contact would cause themto melt.
•Ifa valve leaks orifotherwaterconnections are used, turnoff the watersupply and
contact a specialist.
•Do not cleanthe machine orany ofits parts ina dishwasher.
•Always turnoff the permanent watermains connectionovernight; turnoff the water
supply ifthe machine isnot to be used fora longerperiod oftime.
3.1.2.Permanentwatermainsconnection in the watertank*
The kit (Art.No.1P315 005)comprises:
-Electronic unit (1)(clip),forregulatingand monitoringthe waterlevel inthe water
tank
-Connectingcable (2)forthe machine s internal 12 VDC powersupply
-Control unit (3)(valve block)
-OperatingInstructions, withmaintenance notes(not shown)
Internalpowersupply
(*Not available intheUS)
Elektronic-
unit
(1)
Connectingcable(2)
Control unit(3)

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3.1.3.Assemblyinstructions
•Make sure the control unit (3)is installed withthe housingat the top!
•Make sure the hose is installed without tensile load!
•To protect the machine against scaling, use a de-scalingfilterifthe waterhardness is
above 10°dKH!
3.1.4.Assembly Securing theelectronicunit
Suspend into rearpanel(cut-out)ofwater-
tankhousing
Connecting the PTFEpipeline
Fromelectronic unit (1)
pluginto plug-inconnection(d)ofcontrol
unit (3)
as faras the stop
Connecting the water
Make sure watervalve(b)oncontrol
unit (3)is off; shut it off ifnecessary
Connect waterconnection(a)to water
mains withhousingofcontrol unit (3)at
the top
Connecting the cable
Fromelectronic unit (1)connect with
connector(e)ofcontrol unit (3)
e
d
c
b
a

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Connecting the internalpower supply
Connect connectingcable (2)to electronic
unit (1)
Plugconnectorofconnectingcable (2)on
rearpanel ofmachine, as illustrated
3.1.5. Commissioning
•Caution!Ifthe red LEDis lit, checkthe following:
-Is the electronic unit correctly inplace inthe watertank?
-Waterlevel (waterlevel must not exceed halfthe watertank.)
-Scale build-up ofthe electronic unit; de-scale ifnecessary
Process Response of the LEDon the electronic
unit
AThe microswitchopens the valve ofthe
electronic unit. LEDoff
BThe watertankfills up withwaterand
the operatingfloat switches the valve
off once the level is reached.
LEDoff
CIfthe operatingfloat jams, e.g.due to
scale build-up, the waterlevel
continues to rise until the safety float
switches the valve off.
LEDon
(1)
(2)

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3.1.6.Cleaning the controlunit(valve block)
Cleaning the waterconnection filter
Turnoff watersupply at watervalve(b)
Remove coverand takefilterout
Cleanfilterunderrunningwater
Insert filterand close cover
Turnwatervalve (b)backon
b

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3.1.7. De-scaling the electronic unit(clip)manually
•The coffee machine canbe de-scaled directly usingthe machine de-scaling
programme, as described inthe Operatinginstructions under<<Machine
care/cleaning/de-scaling>>.Before youcanstart the de-scalingprogramme, you
need to disconnect theelectrical connectiononthe rearpanel and remove the
electronic unit. Turning offthe watersupply
Turnoff watersupply at watervalve(b)
Removing the electronic unit
Unplugconnectingcable (2)onrearpanel
Remove coverfromwatertank
Take out electronic unit (1)fromwatertank
Remove and cleanwatertankifnecessary
De-scaling the electronic unit
•To de-scale, poura bottle ofready-made
special de-scalingagent
(Art.No.1P315 430)into
a container>700 ml, e.g. a litre measure.
Dip electronic unit into containerseveral
times (to achieve rinsingeffect); leave for
approx.60 mins to take effect
Next rinse containerthoroughly withclean
waterto remove all de-scalingresidue
Dip electronic unit into containerseveral
times to rinse, thenfit backinto watertank
Turnwatervalve(b)backon
•Make sure the electronic unit automatically
switches off the watersupply!
b
(1)
(2)

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(a)
(b)
3.2.Installation instructions fordrainageconnection*
3.2.1.Assemblingthe drainage
The drainage kit comprises:
-1 tankvalve pressure spring(Art.No.1P315 019)
-1 valve body, black(Art.No.1P315 020)
-1 O-ring6.02 x2.62 mm(Art.No.1P315 018)
-1 drainage hose, black(Art.No.1P315 197)
Preassembly
•Tool required:drill, drill bit D=10mm
Remove drip tray withdrip plate from
machine
Drill opendrainage openingprovided
usingD=10 mm drill bit, and burr
Securing thevalve anddrainage hose
Fit tankvalve pressurespring(a)to valve
body (b)
Insert valve body inwards through
borehole indrip tray withtankvalve
pressure springalready fitted to valve
body
Fit O-ringfrominside ofdrip tray (photo)
(*Not available intheUS)

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Remove plastic coverfrombase ofgrounds
containerhousing
Tilt machine backand secure inthat
position
Connect drainage hose to connecting
piece as faras the stop
Place machine upright again
Enablingthe driptray
•The trip tray canbe enabled usinga PCand
the CustomerCard orvia the menu onthe
Terminal3000.
OpenPCprogram(CustomerCard); in:
èRead out data
èSet tabs <<Set Coffee>> and
è<<Special Tray>> to <<ON>>
èSave data
orwithTerminal3000
èpress <<read coffee>>;
èpress <<configcoffee>>; and scroll with
cursorkey to
è<<Special tray/off>>
èpress <<ENTER>>;
èscroll withcursorkey to
è<<Special tray/on>>
èpress <<ENTER>>;
èscroll withcursorkey to
èpress <<write coffee>>;