Franke Swiss Mambo Installation manual

Programming Instructions Typ G
Swiss Mambo
Softwareversions up from G 2.00; G3.01
Date: Mai 1998
Visum: BJ
Franke Kaffeemaschinen AG
CH-4663 Aarburg
Tel.: *41 0)62 787 37 37
Fax: *41 0)62 787 30 10
www.km.franke.ch

Coffee-MachineG
CONTENTS
1. Programmingkeyboard
1.1 Generalview
1.2 Accessintoprogramparameters
1.3 Exitfromtheprogrammingtreestructure
1.4 Inputkey
2. Maingroupsintheprogrammingtree
structure
2.1 Installation
2.1.1 Explanationsoftheinstallationmaingroup
2.2 Service
2.2.1 CalibrationoftheGrinder
2.3 Programparameters
2.4 Counters
2.5 Set-up
3. Settingparametersintheprogrammingtree
structure
4. Additionalprogrammingpossiblitieswiththe
SoftwareG.301
5. Concisedescriptionofthespecialoptions
MANUAL 2/1

Coffee-MachineG
1. Programming keyboard
1.1 General view
MANUAL 2/2
Inlet for
ground coffee
Coffee beans container
Cup storage space
Control panel
Coffee outlet with
integrated Cappucinato
re
Coffee cake container
Grate
CLEAN
ON
OFF
678910
11 12 13
System Chipcard
Steam tube
H
ot water outlet

Coffee-MachineG
1.2 Access into program parameters
User:
The"Adjust-Card"allowsfastandimmediateaccesstoadjustandoptimizeproduct
parameters,suchaswaterquantity,grindquantity,steam-timeandmilkquantityfor
Cappuccino,coffeebrewingtemperatureandpricingforinternaldatacentral.
Procedure:
1. Insert"Adjust-Card"
2. Keeppressingbutton+untildesiredoptionisshownindigitaldisplay
3. Confirmdesiredoptionwithbutton--
4. Pressdesiredproductbutton
5. Pressbutton+toincreaserespectivelybutton--todecreasedata
6. Remove"Adjust-Card",alldataisstored
Service:
1. Pluginprogrammingkeypadonmainboard
2. Accessprogrammingmodeby
- TurncoffeemachineoffwiththeON/OFFbutton
- Pressbutton"OK",keepitpressed
- TurnmachinebackonwiththeON/OFFbutton
- EnterServiceCode-No.21onkeypad(ServiceCode)
3. PressbuttonOKtoaccessdesiredparameter
1.3 Exit of the programming tree structure
END RepeatedactuationoftheENDkeytakesusbackuptheprogrammingtree
untiltheprogrammingmodeisleftandthenormaloperatingmodestarted.
OFF Exitfromtheprogrammingmodeisalsopossiblebyswitchingoffthewhole
machine.
MANUAL 2/3

Coffee-MachineG MANUAL 2/4
1.4 Input keys
NEXT Whenthiskeyisactuatedwe
moveontothenextpro-
grammingstep.
BACK SimilarfunctiontotheNEXT
keytomovebackonestepin
theprogrammingtreestructure.
OK Thiskeyisusedtoconfirman
input,toaccessamaingroup
oftheprogrammingtreestruc-
tureorcertainprogramstepsto
startaprocedure.
END ActuationoftheENDkeyexitsfromthecurrentstep.Theprogram
indicatormovesonemaingrouphigher.
ALT Thiskeyisusedtodisplaytheoldvalueagainifawronginputhas
beenmadeandtheOKkeyhasnotbeenactuated.Italsohasvarious
functionsinconnexionwiththedefinitionofthewaiters'keysand
clearingthecountertables.
. Thedotkeyisusedtoinputnumericalvalueswithdecimalplaces,
whenproductnamesaretobeselectedfromatable(programpara-
meters)andwhenthecounterreadoutaretobeprintedoutona
reportprinter.
Inputofdigit Enteradigitbymeansofthekeyboardincludingthedecimalpoint.
Iftheinputiscorrect,confirmwiththeOKkey.
Iftheinputisincorrect,theBACKkeycanbeusedtomovebackone
placeortheALTkeytorecallthepreviousdisplaycontent.
AninputmustthereforebeterminatedeitherbyOKorbyALTbefore
wecanmoveonfurtherinthetree.

Coffee-MachineG
2.1 Installation
Inthismaingroupwe
havethepossibilityto
activateallactuators
manually.Inthedis-
playwillappeara
smallmenu.Bypres-
singthecorrespon-
dingnumericpadthe
desiredactuatoris
activated.
MANUAL 2/6
2.1.1 ExplanationsoftheINSTALLATIONmaingroup
Scaldhead 1:UP Thepistonmovesupaslongasthekeyisactuated.Switch-offis
noteffectedbeforethemechanicalendstopisreached.
2 : DN Thepistonmovesdownaslongasthekeyisactuated.Once
again,noswitch-offiseffectedbeforetheendstopisreached.
3: INIT Actuationofthekey3triggersareferencecycle.Thepistonruns
downtothelowerendstop,changesitssenseofrotationand
runsuptothetopendstop.
end ok
back next
back next
back next
MOTORS
1: PU 2:ML 3:MR
TEA / STEAM 1:VT
2:VS 3:VW 4:HT
INSTALLATION
back next
COFFEE 1
1:WD 2:VC 3:HC 4:ON
SLIDE
1:SL 2:SR
back next
FILLING
1:COFFEE 2:TEA
OUTPUT 2
REL 1 - 7
back next
SCALD HEAD
1:UP 2:DN 3:INIT
1: COFFEE TEMP 85.2
ok
end
back next
OUTPUT 2
REL 8 - 14
CAPPUCCINO
1:VC 2:VR 3:VL
back next

Coffee-MachineG MANUAL 2/7
Itthentravelstothebasicposition.Thisreferencecycleenables
thepistonitselftomeasurethegeometryofthebrewingassem-
blyandsetitstopandbottompoints,togetherwiththeposition
ofthestopswitch.
Slide 1:SL Theleftslideisactivated(Y10)aslongasthekeyispressed.
2:SR Therightslideisactivated(Y11)aslongasthekeyispressed.
Motors 1 : PU Activationofthepumpmotor(M2).
2 : ML Activationoftheleftgrindingmill(M3).
3 : MR Activationoftherightgrindingmill(M4).
Coffee 1 : VC Activatesthecoffeevalve(Y1).
2 : HC Therelayontheoutputcardandthepowerrelay(K1)forthe
heatingsystemofthecoffeeheater(E1)areactivated.
Cappuccino 1 : VC ValveCappu(Y20)isactuated
2:VR ValveCappu(Y30)isactuated
3:VL ValveCappuAir(Y21)isactuated
Temp.display 1:COFFEETEMP Actualtemperaturedisplayed;
Operationofthekey1:Coffeeheateron.
Tea/Steam 1 : VT Valvetea1(Y4)isactuated.
2 : VS Thesteamoutletvalve(Y6)isactuated.
3 : VW Activationofthesteamfeedvalve(Y5).
4 : HT Therelayontheoutputcardandthepowerrelay(K2)forthe
heatingsystemoftheteaheater(E2)areactivated.
Filling 1:COFFEE Thepump(M2)andthecoffeevalves(Y1/Y2)areactiva-
ted.Thisenablesthesystemtobefilled.1.Operationof
thekey1:Thepistonisgoingdowntotherinsingposition.
2.Operationofthekey1:Filling.
2:TEA Thepump(M2),thesteamvalve(Y6)andthevalvetea
(Y4)areactivated.

Coffee-MachineG MANUAL 2/8
Output2 Key1: Y21 = Coffeeoutletinfront.
Key2: Y22 = Commonoutlet.
Relay1- 7: Key 1 = Relay 1
Key 7 = Relay 7
Relay8-14: Key 1 = Relay 8
Key7 = Relay 14
ok
SERVICE
SERVICE
DATE
DATE
28.02.91
ok
end
end
SERVICE
TELEFONE
ok
end
next
back Maximal 20 digits
TELEFONE
062.43.31.31
ok
end
next
back
next
back
SERVICE
ERROR HISTORY
08 PROBE
Table with 20 places
02 CONTAINER FULL
ERROR HISTORY
clear it < ok> ?
old
ok end
no Data erased
Data erased
SERVICE
CHECK
ok
end
next
back CHECK
20875 / 30000
SERVICE
CHIPCARD
DOWNLOAD= ok
back
ok
ok
DOWNLOADING
2.2 ervice
Thismaingroupisconsideredasahelpfortheserviceengineer.Itconsistofthe
followingpossibilities:
-Dateoflastservice
-Telephonenumberofservicecenter
-ServicechecknumberofpistonmovementsACTUALNUMBERS/SETTING
-Errorhistoryofthelast20failures

Coffee-MachineG
Calibrationofgrinders
Ifinthemaingroup"SETUP"under
"MILLOPTIONS"the"CLAFTER
CHECK"isseton2,itisnecessaryto
calibrate the grinders prior to the
"MILLCHECK".
Eachgrinderhastobecalibratedonly
once!
Adjustdegreeoffinenessofgrind
before calibration to +/- 1/2 scale
setting.Ifaconsiderableadjustmentis
maderepeatcalibration.
MANUAL 2/10
next
back
next
back
next
back
COFEE
MILLQUANT 3.25
next
back COFFEE
MILL C H EC K
COFFEE
CAL-> O K
A
Grinder isshorter
activated
WEIGHT_
Input of weight of
ejected coffee cake.
Key OK
no
yes Weight= 0 ?
Grinder islonger
activated
WEIGHT_
no
yes Weight= 0 ?
Input of weight of
ejected coffee cake.
Key OK
no
yes
Key OK ?
MILLCHECK
CAL-> OK
( N EXT )
pressOK

Coffee-MachineG
Default-
facts
from
Tree Parameter Function Min Max E-prom Remarks
SERVIC DATE Date of last service
TELEPHONE Telephone no. of service
station
20 digits
00000.00.
00.00 99999.99.
99.99
SERVICE
CHECK Automatically reminder to the
operator to call the service for
a check-up
030000 0
ERROR
HISTORY List of errors with 20 places
(ring buffer)
CHIPCARD DOWNLOAD with card
Datas on card
PROGR
PARA
METER
Coffee
PRODUCT Group of product
0 = empty key 1 = COFFEE 0 to 2
NAME Select name of product out of
table with dot key See
Man 3/3
CUPS Numbers of cups 199 1
PRICE Price unit per cup 09999.99 0
CYCLES Numbers of cycles 199 1
PREINFUSION Preinfusion
00 = OFF
35 (example)
3 = 3.0 sec. waiting
5 = 0.5 sec. water injection
0 1 0
PUMP Pump on/off for this key
0 = OFF 1 = ON 0 1 1 1 only
when free
in SETUP
PRESS 0 = Function off
Ground will be pressed
1 = Coffee ground will be
pressed first, then piston
automatically retracts
2 = Brew coffee
Piston stops in cleaning-
position
40 - 255 = OFF-set function
Piston stops before
pressing
0255 0
CAPPU 0 = Without common outlet
(in front)
1 = With common outlet
steam
and coffee at the same
time
2 = With common outlet,
first coffee, then steam
3 = With common outlet,
first steam, then coffee
0 3 0
MILK Proportion milk to froth 0100 10
CAPPU TIME Actuation time steam valve 0.1 99.9 1seconds
MANUAL 2/14
3. Parameters in Programming Tree

Coffee-MachineG MANUAL 2/15
Default-
facts
from
Tree Parameter Function Min Max E-prom Remarks
PROGR
PARA
METER
Coffee
MILLTIME OR
MILL QUANT Mill time / Mill quantity 012 s
18 g 0.1 time (s)
weight (g)
MILLTIME 2 OR
MILL QUANT 2 Second milltime or quantity when
mixture 012 s
18 g 0time (s)
weight (g)
MILL CHECK Quantity of Mill check press OK
key
WATER QUANT Quantity of water 0500 10 ml
WATER CHECK Quantity of water check with
coffee press OK
key
ENABLE Clearing price of SEND CODE 063 0only when
SEND code
SEND CODE Code to be transmitted by
SEND CODE 099 0 to 12 only when
SEND code
PROGR
PARA
METER
Tea
PRODUCT Group of product
0 = empty key 2 = TEA 0 to 2
NAME Name of product from the table
with point-key
PORTION Mode of tea
0 = free flow 1 = dosed 010 to 1
CUPS Numbers of cups for price 099 1
PRICE Price unit per cup 09999.99 0
WATER QUANT Quantity of water 0180 0sec.
WATER CHECK Water quantity check press ok key
ENABLE 063 0only when
SEND
SEND CODE Code to be transmitted by
SEND CODE 099 0 to 12 only when
SEND code
PROGR
PARA
METER
Steam/
Cappu
PRODUCT Group of product
0 = empty key 3 = STEAM 030 to 2
NAME Name of product with point-key
Price Price unit 09999.9 0
Milk permanent 0 = Start-Stop function
1 = Key funciton 010
Cappu 0 = Steam trough steam tube
1 = Steam trough Cappu 010
Time Time for steam 099.9 0
MILK 0100 10
Enable Enable by send code 063 0
Send code Sending code by send code 099 0
Rinse
key Cycles Number of cycles (Rinse) 199 1
Water Quantity of water 0500 100 ml
Cycles Number of cycles (Cleaning) 393

Coffee-MachineG MANUAL 2/16
Default-
facts
from
Tree Parameter Function Min Max E-prom Remark
SETUP LANGUAGE
LANGUAGE Dialogue language
0 = English
1 = German
2 = French
3 = Spanish
021
DEVICE
SELF 0 = NORMAL, 1 = SELF 010
LOCK LEVEL 0 = No locking of boilers
1 = Coffee, tea, steam
interlocked
2 = Heaters, grinders, pump,
piston motor interlocked
3 = Coffee, grinder interlocked
031 see
Install
In-
struction
page 2
CLIENT
(only for
machines
without
Chipcard)
Categorie of client
1 = Access authorization 0
2 = Access authorization 1
3 = Access authorization 2
131 SERVIC
without
chipcard
TRAIN 0 = Normal machine
1 = Train-machine 0
CONFIG
MILL Numbers of mills
1 = Mill left side
2 = Mill left side and right side
122
COFFEE Coffee
0 = Coffee OFF
1 = Coffee ON
011
TEA/STEAM Tea
0 = No tea
1 = Tea
2 = Steam
3 = Tea/Steam/Cold water
4 = Tea / Steam unlocked
042
PUMP
PUMP
COFFEE Coffee
0 = Without pump
1 = With pump
011
PUMP
TEA/STEAM Tea
0 = Without pump
1 = With pump
011
HEATER
HEATER Temperature coffee heater 60 99.9 86.0 °C
Heater Temperature coffee boiler 60 99 86 °C

Coffee-MachineG MANUAL 2/17
Default-
facts
from
Tree Parameter Function Min Max E-prom Remarks
SETUP MILL OPTIONS
CL AFTER
CHECK Measuring of the coffee quantity
0 = No ejection after check
1 = Ejection after check
2 = Measuring with scald head in g
0 2 1
AUTO MILL 0 = without AUTO MILL
1 = with AUTO MILL 0 1 0
NUM PARAMS
PRESS TIME Dewatering time after brewing
process 09.9 1.0 sec.
ERROR WATER Minimum water quantity in 10 s 199 3ml
WATER CREDIT Credit for water softener 19999 6000
GROUNDS MAX Max. numbers of coffee cakes
0 = No monitoring 10 999 100
SC HEAD
MAX Increment lowest position of piston
BK-init 800
SC HEAD MIN Position of ejection BK-init 200
COFFEE OPTIONS
CAPPU 0 = Without common outlet
1 = With common outlet 0 1 0
COFFEE
TIMEOUT 0 = OFF
0 - 255 = After XX seconds, the
extraction cycle will be terminated
0255 0
MILL MIX Mill mix
0 = Without mill mix
1 = With mill mix
0 1 0
COVER FREE 0 = Related to buttons
1 = Not related to buttons 0 1 0
CLEAN
CYCLES 0 = OFF
0 - 9999 = After the desired
number, the display will show
"PLEASE CLEAN"
09999 0
BUZZER 0 = OFF
1 = Switch off the machine by key
switch. Now, the message
"PLEASE CLEAN" will appear on
the display if the function before
was not cleaning
0 1 0
AUTO CLEAN Automatical cleaning cycle
0 = No function
X = Single cycle of rinse after X
minutes
060 10
ADD RINSE 1 0 = Without rinse request
1 = Rinse request after start 0
SYSTEM
WARM UP 0 = OFF
1 = Piston warm up (after 3 min.)
2 = Only temperature increase
3 = Temperature increase and
piston warm-up
0 3 0
TEMP PLUS Input-possibility 1 - 10°C 110 1
TIME PLUS Input-possibility 1 - 30 minutes 1301
Time Plus Input-possibility 1-30min 1 30 1

Coffee-MachineG MANUAL 2/18
Default-
facts
from
Tree Parameter Function Min Max E-prom Remarks
SETUP OTHEROPTIONS
SOFTENER Watersoftenersystem
0=Withoutwater softenersystem
1=Watersoftener connected
0 1 0
PRINTER Tape printer
0 = Without printer
1 = With printer LF
2 = With printer CR LF
0 2 0
CYCLES
INC Incrementofproducttouch
0 = Increment locked
1 = Increment possible
0 1 1
MONEY Numbers of figures after the
command
0 = without 1 = 0,0 2 = 0,00
0 2 2
ADD
STEAM 0000=OFF
0410 (example)
04 =Number of seconds of time
delay between cappuccino
intervals
10=1secondsincreaseof steam
time
OOOO 9999 O41O
EXTERNALDEVICES(notused)
WAITER
SYSTEM Waiteraccountingsystem
1 = Coin validator
(without Chipcard)
2 = CCI/CSI (without Chipcard)
3 = CCI/CSI + Coin validator
(without Chipcard)
4=KAS+Chipcard
5 = only Chipcard
063 0
WAITER
KEY Waiterkey
0 = No key for internal counter
1-63 = With waiter key
063 0
KEY X
(1-10) ClearkeyX
0=Keylocked
1-255 = Key codeX cleared
0255 0

Coffee-MachineG MANUAL 2/19
4. Additional programming possiblities with the Software G .301
Default-
facts
from
Tree Parameter Function Min Max E-prom Remarks
SETUP FAST BREWING SYSTEM
FAST BREWING
SYSTEM 0 = Fast brewing system 0ff
1 = Fast brewing system On 0 1 0 Pregrinding
GRINDER 1 = Left grinder
2 = Right grinder
3 = Left and right grinder
1 3
OTHER OPTIONS
WATERTANK 0 = Control of alternate
Watertank OFF
1 = Control of Watertank by
level switches ON
0 1 0 Reset of Water amount
1 Empty tank of refilling
1 Press Clean key
Automatic Water amount
counter no more possible if
"Watertank" = 1
PROGR
PARA
METER
Coffee
VALVE Y21 0 = Y21 switched off
1 = Y21 switched on 0 1 0 Breakfast
BREAKFAST Wateraddition max 80% 0 80 0
MILK
QUANTITY in % 0100 0CT2-Version
0% = Foam
100% = Milk
SYSTEM 0 = Fast brewing system off
for this key
1 = Fast brewing system
with grinder of "set-up/fast
brewing system/grinder"
2 = Fast brewing system
with grinder referin to key
programmation
0 2 0 Pregrinding

Coffee-MachineG MANUAL 2/20
5. oncise description of the special options
Grindingand Whenthisoptionisselected,thequantitytobegroundisrequested
twice.
mixing Whilecoffeeproductionisinprogress,theleftandrightmillsare
activatedforMILLQUANT1and2.
Brewing Theproductionofbrewedcoffeeiseffectedinaccordancewiththe
followingcycle:thebrewingpistonstopsatthetopmostbrewing
positionandthegroundcoffeeisnotcompressed.Whenthebrewing
valveisopenedthewatercirculatesthroughtheloosegroundcoffee;
theresultisacoffeebrew.
Increment The"Manualincrement"optionprovidesthefollowingpossibilities(for
(Repetition) coffee).Iftheproductkeyisactuatedrepeatedlyduringproductionof
thecorrespondingbeverage,thesekeyactuationsarememorizedand
theproductrepeatedaccordingly.However,ifthekeyispressedmore
thantentimes,themachineswitchesovertocontinuousoperation,
i.e.theselectedproductisrepeatedcontinuously(uptoamaximumof
99cups).PressureontheCLEANkeyterminatesthecycleafterthe
currentcuphasbeenfilled.
Self-service Whenthemachineisprogrammedfor"self-service",operationofthe
coveronthefilleropeningtriggersacleaningcycle.
05.1998 1L 301'046
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