Franklin Water Treatment PIF1D Series Quick start guide

Franklin Water Treatment, LLC
12630 US Highway 33 N
Churubusco, IN 46723
Phone [phone] Fax [phone]
PIF1D InstructionManual 230405AF.docx
PIF1D Series
Backwashing Air Injection Iron Filter System
Installation Instructions and Owner’s Manual

1
Pre-installation Instructions
Page 2
Media Types
Page 2
General Installation
Page 4
Bypass Valve
Page 5
Installation Instructions
Page 6
General Operation
Page 10
Maintenance
Page 11
Troubleshooting Guide
Page 13
Specifications
Page 16
Component Parts Breakdown
Page 17
Component Parts List
Page 18
Control Valve Breakdown
Page 19
Control Valve Parts List
Page 20
Installation Fittings
Page 21
Ten Year Limited Warranty
Page 24
Table of Contents

2
Description of the filter system:
The PIF1D system includes an aeration tank, filtration tank (with gravel and distributor) and a backwashing air draw
control valve, valve sump, tank heads, connecting piping, bypass valve and plumbing adapters. Filtration media used
with the PIF1D system may be of the following types:
PART
MEDIA
VOLUME
PACKAGE
SHIP. WT.
NUMBER
TYPE / APPLICATION
(CU. FT.)
(LBS.)
A10
ACTIVATED CARBON TASTE &
ODOR REDUCTION
1.00
BAG
29
A05P
0.50
PAIL
14
ACC10
CATALYTIC CARBON
TASTE & ODOR REDUCTION
1.00
BAG
29
ACC05P
0.50
PAIL
14
B10
BIRM
IRON REDUCTION
1.00
BAG
41
B05P
0.50
PAIL
20
C05P
CALCITE
SELF LIMITING ACID NEUTRALIZER
0.50
PAIL
45
FA10
FILTER –AG
SUSPENDED SOLIDS REDUCTION
1.00
BAG
24
FA05P
0.50
PAIL
12
IP05
IRON PRO
IRON REDUCTION & PH ELEVAITION
0.50
PAIL
49
IP05M
IRON PRO M-BED
IRON REDUCTION & EXTRA PH
ELEVATION
0.50
PAIL
47
OXY05P
STANDARD OXY MEDIA
IRON REDUCTION
0.50
PAIL
16
K10
KATALOXLIGHT
SULFUR & IRON REDUCTION & PH
ELEVATION
(Higher BW flow rate required!)
1.00
BAG
65
K05P
0.50
PAIL
35
QFS05P
QUARTZ FILTER SAND
0.50
PAIL
51
(.45mm x .55mm)
SEDIMENT REDUCTION
(Higher BW flow rate required!)
Z05P
ZEOLITE
SUSPENDED SOLIDS &
SEDIMENT REDUCTION
(Higher BW flow rate required!)
0.50
PAIL
25
A8042
GREENSAND PLUS
CATALYTIC MEDIA FOR OXIDATION
APPLICATIONS
(Higher BW flow rate required!)
0.50
BAG
44
Successful Application
Any filter media may havespecific limitations and/or requirements for successful application. Consult with technical
services when selecting filter media for this system and the specific application.
Time of Regeneration
Periodically the control valve will go through a backwash cycle. This cycle is factory preset to 1:00 A.M. flushing the
accumulated sediment and/or precipitant to the drain. After the backwashing process the unit is now prepared for the
next period of service.
Pre-installation Instructions

3
Water Supply
This filter will function properly when the water supply is furnished by a jet pump, submersible pump, variable
speed (constant pressure) pump or community water supply. As with all other filter systems, however, it is
imperativethatthewellpumpprovidesenoughflowrateforthefiltertoadequatelybackwash. Toensuresufficient
backwash flow rate, the following pumping rate test should be performed prior to installing the PIF1D. Backwash
flow rate required may vary from the installed DLFC depending on the media used with the filter.
1. Make certain no water is being drawn in the house.
2. Open spigot nearest pressure tank.
3. When well pump starts, close spigot and measure time (in seconds) to refillpressure tank (well pump
turns back off). This is Cycle Time.
4. Using a container of known volume, draw water from pressure tank and measure how many gallons
until the pump turns back on again. This is Draw Down.
5. Calculate pumping rate by dividing draw down by cycle time and multiplying by 60.
Draw Down (gallons)
X
60
=
Pumping Rate (gallons per minute)
Cycle Time (seconds)
Example: Draw down is 8 gallons
Cycle time is 65 seconds
Location Considerations
The proper location to install the PIF1 will ensure optimum filter performance and satisfactory water quality. The
following factors should be considered in selecting the location of this system.
1. The PIF1D must be installed after the pressure tank (private well system only).
2. The system should be installed as close as possible (preferably within 15’) to an adequate floor or
laundry drain capable of handling the backwash cycle volume and flow rate (refer to unit
specifications). An air gap should be provided between the PIF1 drain line and plumbing drain.
3. All water conditioning equipment should be installed at least 10’ prior to the water heater. Water
temperatures exceeding 100°F can damage the internal components of the control valve and filter
tank. An expansion tank may need to be installed in the line to the water heater to allow for thermal
expansion and comply with local plumbing codes.
4. Water pressure must not exceed the range of 25 - 100 psi.
5. The system must not be subject to freezing temperatures.
6. The control valve requires 115/120 V, 60 Hz electricity from an outlet that is not wired to a switch.
7. Never install a cartridge type filter prior to the PIF1D. A 5 micron cartridge filter should be installed
after the PIF1D system and prior to any water softener. This will prevent restricting the water flow
and pressure available for backwash and capture very fine oxidized iron particles.
8. Appliances requiring extended periods of continuous or high flow water use (i.e. geothermal heat
pumps, swimming pools, lawn irrigation, outside hose bibs, etc.) should bypass the filter.
8 gallons
X
60
=
7.4 gpm (gallons per minute)
65 seconds
Pre-installation Instructions (cont.)

4
GENERAL INSTALLATION & SERVICE WARNINGS
The water conditioner is not designed to support the weight of plumbing.
Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be
used on black “O” Rings. This will allow ease of installation and decrease chance of rolling from the bypass and
tank connections. Avoid any type of lubricants, including silicone, on red or clear lip seals.
Do not use pipe dope or other sealants on threads. Teflon®tape may be used as required. Teflon®tape is not
used on any connection where “O” Ring seals are used
The nuts and caps are designed to be unscrewed or tightened by hand or with the special plastic Service
Wrench, (CV3193, not included). If necessary, pliers can be used to unscrew the nut or cap. Do not use a pipe
wrench to tighten nuts or caps. Do not place screwdriver in slots on caps and/or tap with a hammer.
NOTE: If the plumbing system is used as the ground leg of the electric supply, continuity should be maintained
by installing ground straps around any non-conductive plastic piping or bypass used in the installation.
Make sure the filter is not installed backwards. The filter will not function properly if installed backwards and filter
media may be forced into the service lines. Arrows molded into the valve body and red handles of the bypass
indicate the direction of flow.
The PIF1D has a check valve (OV32) installed in the inlet of the controlvalve. This check valve will prevent hot
water expansion in the plumbing. An expansion tank must be used on the water heater supply line to
allow for thermal expansion.
All local plumbing codes must be followed.
Typical Installation
General Installation
Water Heater
UntreatedWater
UntreatedWater for
geothermal heat pumps,
swimming pools, lawn
irrigation, hosebibs etc.
Filtered Hard Water
PIF1D Iron Filter
Softener
Brine Tank
PressureTank
(well system only)
Tank
Treated Water
GroundingStrap
Expansion Tank

5
The bypass valve is used to isolate the control valve from the plumbing system's water pressure in order to
perform control valve repairs or maintenance. The 1" full flow bypass valve incorporates four positions including
a diagnostic position that allows a service technician to have pressure to test a system while providing untreated
bypass water to the building. Be sure to installbypass valve onto main control valve, before beginning plumbing
or make provisions in the plumbing system for a bypass. The bypass body and rotors are glass filled Noryl®
and the nuts and caps are glass filled polypropylene. All seals are self-lubricating EPDM to help prevent valve
seizing after long periods of non-use. Internal "O" Rings can easily be replaced if service is required. The
bypass consists of two interchangeableplug valves that are operated independently by red arrow shaped
handles. The handles identify the direction of flow. The plug valves enable the bypass valve to operate in four
positions.
1. Normal Operation Position: The inlet and outlet handles point in the direction of flow
indicated by the engraved arrows on the control valve. Water flows through the control
valve for normal operation of a water softener or filter. During the regeneration cycle this
position provides regeneration water to the unit, while also providing untreated water to
the distribution system (Fig. 2).
2. Bypass Position: The inlet and outlet handles point to the center of the bypass. The
system is isolated from the water pressure in the plumbing system. Untreated water is
supplied to the building (Fig. 3).
3. Diagnostic Position: The inlet handle points toward the control valve and the outlet
handle points to the center of bypass valve. Untreated supply water is allowed to flow to
the system and to the building, while not allowing water to exit from the system to the
building (Fig. 4) .This allows the service technician to draw brine and perform other tests
without the test water going to the building.
NOTE: The system must be run through a rinse cycle before returning the bypass valve
to the normal position.
4. Shut Off Position: The inlet handle points to the center of the bypass valve and the outlet
handle points away from the control valve. The water is shut off to the building. The water
treatment system will depressurize upon opening a tap in the building. A negative pressure
in the building combined with the softener being in regeneration could cause a siphoning
of brine into the building. If water is available on the outlet side of the softener it is an
indication of water bypassing the system (Fig. 5)
Figure 2 - Service
Figure 3 - Bypass
Figure 4 - Diagnostic
Figure 5 –Shut Off
Bypass Valve

6
STEP 1: Unpack filter unit, making sure to remove entire contents of the shipping container prior to disposal.
STEP 2: Placethe tanks intheuprightposition. Usetheprovided wrenchtoremove the fillport cap from the
filter tank (See Figure 6a, page 7) by turning it counter-clockwise.
STEP 3: If media is not already loaded, use the provided funnel to pour filter media(s) into the filter tank. If
using multiple filter media types, load in the order of heaviest (most dense) to lightest (least dense).
At least 14” of space MUST be left empty at the top of the filtertank to allow formedia bed expansion
during backwash and to prevent filter media from being discharged into the aeration tank.
STEP 4: Use a garden hose or bucket to fill the media tank with water.
IMPORTANT: Carbon, Filter Ag, Zeolite and Greensand Plus must be soaked for at least 2
hourspriortosubmittingittofullbackwashflowratetopreventlossofmediatoaerationtank.
STEP 5: Clean fillport threads to remove any filtermedia. Lubricatethe fillport cap o-ring with silicone grease.
Replace the fillport cap using the provided wrench.
STEP 6: Shutoffallwaterat mainsupply. Onprivatewellsystem,turnoffpowertopumpanddrainpressure
tank. Make certain pressure is relieved from complete system by opening nearest faucet to drain
system. SHUT OFF FUEL / ELECTRICAL SUPPLY TO WATER HEATER.
STEP 7: Plumb the water supply line to the unit's bypass valve inlet, located at the right rearas youface the
unit. There are a variety of installation fittings available. They are listed under Installation Fitting
Assemblies, pages21-23. Whenassemblingtheinstallationfittingpackage(inletandoutlet),connect
the fitting to the plumbing system first and then attach the nut, split ring, and "O" Ring. Heat from
soldering orsolventcements may damage the nut, split ring, or "O" Ring. Solder joints should be cool
and solvent cements should be set before installing the nut, split ring, and "O" Ring. Avoid getting
solder flux, primer, and solvent cement on any part of the "O" Rings, split rings, bypass valve, or
controlvalve.Ifthebuilding'selectricalsystemisgroundedtotheplumbing,install acoppergrounding
strap from the inlet to the outlet pipe. Plumbing must be done in accordance with all applicable local
codes. MAKE CERTAIN WATER ENTERS THROUGH INLET AND DISCHARGES THROUGH
OUTLET.
STEP 8: Apply thread tape to DLFC Assembly. Remove drain line flow control (DLFC) retainer clip (Figure
6b, Page 7) and remove the DLFC assembly from the valve body, (Figure 6b, Page 7). Apply thread
tapetothreads.Slidedrainfittingcompressionnutontoprovideddraintubingandplacethetubeinsert
insidetheendofthe tubing. Insert tubingendwithinsertintodrainelbowandtightenthecompression
nut onto the thread taped elbow. Reinsert DLFC assembly into the valve body, making certain it is
FULLY inserted before replacing the retaining clip.
STEP 9: Install drain line. Use the provided ½” I.D. polyethylene tubing (DO NOT USE FLEXIBLE VINYL
TUBING!) to run drain line from control valve DLFC fitting (Figure 6b, Page 7) to floor drain or sump
pitcapableofhandlingthebackwashrate of the filter(refertospecificationsandflowrateonpage 17)
or discard the compression fitting and use the ¾” NPT fitting to connect a rigid pipe drain line . If
backwash flow rate is greater than 7.5 gpm, use existing NPT connector with rigid drain line. There
must be an air gap at the end of the drain line to prevent siphoning of wastewater. Length of drain
line should be 15’ or less. AVOID OVERHEAD DRAINS.
Installation Instructions

7
Installation Instructions (cont.)
FIGURE 6b: Top View of Control Valve
Meter
Union
Nut
Refill Elbow
Injector
Housing
Control
Valve
Cover
Drain Elbow 3/4” MNPT
with Compression Nut
3/4” FNPT & Tube Insert
for 5/8” OD Drain Tube
(Retainer Clip not shown)
Refill Elbow
Retainer Clip
Air Screen &
Stem Adapter
FIGURE 6a: Tank Positioning and Fillport Location
Fillport Cap
Filter Tank
Aeration Tank
Outlet to service
Inlet from water supply
Bypass Valve
(in service position)

8
STEP 10: With the bypass valve handles in the bypass position (Figure 3, Page 5), turn on water
supply. Turn the inlet bypass valve handle to the diagnostic position (Figure 4, Page 5) and
allow the filter to pressurize. NOTE: the INLET and OUTLET knobs turn clockwise to close the
port to the filter and counter-clockwise to open the portto the filter. Check for leaks and correct
as needed. Return the inlet bypass valve handle to the bypass position.
STEP 11: Programcontrolvalve. Plugthetransformerofthecontrolvalveintoanuninterruptedelectrical
outlet (not wired to a switch) and use the buttons on the front of the control valve to adjust the
initial settings.
A) SET THE TIME OF DAY
1. Press the “CLOCK” button
a. The upper left of the display will show “TIME SET HOUR”
b. The hour will flash
2. Press the “UP”or “DOWN”buttons (triangle pointing up or down) until the correct
combination of hour and “AM” or “P M” is reached to match the current time.
3. Press the “NEXT” button
a. The upper left of the display will show “TIME SET MINUTES”
b. The minutes will flash
4. Press the “UP”or “DOWN”buttons until the minutes match the current time.
5. Press the “NEXT” button to return to the main display
B) Enter Programming: Press “NEXT” and “UP” (triangle pointing up) buttons simultaneously for
3 seconds.
1. Days Between Regeneration:
a. The upper left of the display will show “DAYS BETWEEN REGEN SET”
b. A number will flash (default 3)
2. Using the “UP”or “DOWN”(triangle pointing up or down) buttons, set the number of
days (default 3) between regenerations. NOTE: more frequent regeneration may
be required depending on the quality of the water.
3. Regeneration Time: Press the “NEXT” button
a. The upper left of the display will show “REGEN TIME HOUR SET”
b. The hour will flash
4. Regeneration Hour: Using the“UP”or “DOWN”buttons, set the combinationof hour of
day and “AM” or “PM”.Make sure the filter is not regenerating at the same time with
any other water treatment equipment.
5. Press the “NEXT” button
a. The upper left of the display will show “REGEN TIME MINUTES SET”
b. The minutes will flash
6. Regeneration Minutes: Using the “UP”or “DOWN”buttons, set the minutes portion of
the time when regeneration should occur.
7. Exit Programming: Press the “NEXT” button to return to the main display
Installation Instructions (cont.)

9
STEP 12: Initiate Manual Regeneration (Backwash Cycle): With the bypass valve in the bypass position,
press and hold the “REGEN” button 3 seconds or until the word “BACKWASH” appears in the upper
left of the display. The drive motor will run briefly, and a count-down timer will appear in the lower
right the display. There will bean audible release of pressure to the drain.
IMPORTANT: Carbon, Filter Ag, Zeolite and Greensand Plus must be soaked for at least 2
hours prior to submitting it to full backwash flow rate to prevent loss of media to the aeration
tank.
STEP 13: Unplug the transformer from the electrical outlet to keep the PIF1D in backwash for an extended
time to purge any air and remove media “fines” (very small particles of media).
STEP 14: Slowly turn the INLET knob of the bypass, counterclockwise, to a point approximately 1/3 of the way
between “Bypass” and “Service” positions (Figure 2, Page 5) to release the remaining air from the
tanks. Water should begin to flow (slowly) to the drain.
STEP 15: Once the airis purged, gradually turn the INLET knob of the bypass valve counterclockwiseuntil itis
fully in “Service” position (Figure 2, Page 5). Then turn the OUTLET knob of the bypass valve
counterclockwise until it is fully in the “Service” position (Figure 2, Page 5). and leave the control
valve in “Backwash” position for at least 10 minutes or until water flowing from the drain line
runs clear; whichever is longer.
STEP 16: Regenerant Draw Cycle: Plug the transformer into the electrical outlet. Press the
“REGEN” button to advance the control valve to the “REGENERANTDRAWDN” cycle. Another
count-down timer will appear in the time-of-day position, “REGENERANT DRAW DN” will be
shown in the upper part the display.
STEP 17: Complete Manual Regeneration: Allow the regeneration to complete and the filter will return
to service mode automatically.
STEP 18: TURN ON FUEL / ELECTRICAL SUPPLY TO WATER HEATER.
RECOMMENDED: Retain the media funnel for future replenishment of filter media.
NOTE: If the PIF1D filter is loaded with any self-sacrificing media like Calcite or Iron Pro and the pH is
less than 7, mark the media level on the side of the filter tank by shining a bright light through the tank to
see its level. Replenish the media in the mineral tank when the level drops by more than three inches.
General Operation
Installation Instructions (cont.)

10
USER DISPLAYS
When the system is operating, one of several displays may be shown. Pressing NEXT will alternate between the
displays. One of the displays is the current time of day. The second display shows days to a regen/gallons
remaining (depending on how it is programmed). Days To A Regen is the number of days left before the system
goes through a regeneration cycle. Capacity remaining is the number of gallons that will be treated before the
systemgoesthrougharegenerationcycle.Thethird displayiscurrentflowingal/min.Theusercanscrollbetween
the displays as desired by pushing NEXT or display will scroll automatically. When water is being treated (i.e.
water is flowing through the system) the word "GPM" flashes on left side of display when other than flow rate is
displayed. User screens will continuously scroll, switching views every 3 seconds. If the screens are manually
scrolled, this screen will remain constant for 5 minutes then continue to scroll. The conditional screens will take
precedence over the scrolling and the conditional conditions will apply. To manually reduce capacity, press down
button while capacity remaining or days to a regen is displayed.
MANUAL REGENERATION
Sometimes there is a need to regenerate the system sooner than when the system calls for it, usually referred to
as manualregeneration. Theremay be a periodof heavy water usage because of guests or aheavylaundry day.
Toinitiate a manual regeneration at the preset delayed regeneration time, press and release “REGEN”. The words
“REGEN TODAY” will flash in left corner of display as it scrolls through displays to indicate that the system will
regenerate at the preset delayed regeneration time. If you pressed the “REGEN” button in error, pressing the
button again will cancel the request. To initiate a manual regeneration immediately, press and hold the “REGEN”
button for five seconds. The system will begin to regenerate immediately. The request cannot be cancelled. You
must cycle all the way through the cycles to make it stop. PLEASE NOTE: This will reset the meter. Note: If the
salt tank does not contain salt, fill with salt and wait at least two hours before regenerating. If two regenerations
aredesired within 24 hour period, press /releaseREGEN button. REGEN TODAY will flash on screen. Press and
hold REGEN button until valve initiates an immediate regeneration.

11
1) If your unit contains activated carbon, youshould replace the carbon and gravel underbed at least every
three years. Replacement may be required soonerif the taste and odor being removed begins to reappearin
the treated water or you experience increasing pressure drop that is not resolved by increasing the frequency
of backwashing.
2) Filter Ag, Zeolite and Filter Sand will last indefinitely. It may be necessary to replace them if you experience
increasing pressure drop that is not resolved by increasing the frequency of backwashing orif water quality
diminishes due to contaminant bleed through.
3) Iron Pro media or calcite will need replenished with neutralizer media (N05, MPH30 or C05P) regularly in low
pH water. Mark the side of the mineral tank at installation so the drop in media level may be monitored by
shining a bright light behind the mineral tank. Add mediaif the level has dropped by more than three inches.
4) Greensand Plus or KataloxLight should be replaced when iron reappears in the treated water and
backwashing does notimprove the waterquality or excessive pressure loss is experienced.
5) Verify the unit draws air during the REGENERANT DRAW cycle at least every 12 months. Clean orreplace
the air check valve (OV15HT) and/or the injector (CV3010-1I) and/or injector screen (CV3177-01), if needed.
TO REPLENISH OR REBED MEDIA:
1) Pressure must be relieved on the system by placing the Bypass Valve in the “Bypass” position (Figure 3,
Page 5) and initiating a manual regeneration (section 3, page 10).
2) Unplug the Control Valve fromthe electrical outlet to prevent it from advancing automatically.
3) If rebedding the unit, disconnect the filter tank fillport head at the union nuts. If the unit onlyneeds topped up
with neutralizer media, DO NOT disconnect the fillport head.
4) If rebedding the unit, unscrew the filtertank head from the mineral tank and remove the distributor tube. If the
unit only needs topped up with neutralizer, DO NOT remove the fillport head, just unscrew the fillport cap of
the fillport head instead.
5) Siphon water from Mineral Tank (IF REBEDDING ONLY! Remove existing media and gravel).
6) IF REBEDDING ONLY! Rinse Mineral Tank and replace distributor, making certain that the
distributor basket sits in the center of the tank bottom.
7) If rebedding the unit, cover thetop of the distributortube. Usea funnel to pour filter media(s) into the mineral
tank. (IF REBEDDING ONLY! Begin loading the tank with the gravel underbed. Filling the Mineral
Tank 1/3 with water before loading gravel will cushion the fall and ensure even distribution of the
gravel and media. If using multiple filter media types, load in the order of heaviest {most dense} to
lightest {least dense}.) 14” of space MUST be left empty at the top of the mineral tank to allow for media
bed expansion during backwash and to prevent filter media from being discharged through the drain line.
8) Use a garden hose or bucket to fill the media tank with water.
9) Clean tank or fillport threads to remove any filter media. If filter tank fillport was removed, uncover distributor
tube and reinstall fillport head by threading it securely onto the mineral tank. models that were only topped up
with neutralizer only need the fillport cap replaced. O-ring seal; HAND TIGHTEN or use provided wrench
ONLY in both cases!
Maintenance

12
10) If filter tank fillport head was removed, reattach at the union nuts.
11) IMPORTANT! Carbon, Filter Ag, Zeolite and Greensand Plus must be soaked for at least 2 hours
prior to submitting it to full backwash flow rate to prevent loss of media to drain.
12) Initiate Manual Regeneration (Backwash Cycle): With the bypass valve in the bypass position, press and
hold the “REGEN” button 3 seconds or until the word “BACKWASH” appears in the upper left of the display.
The drive motor will run briefly, and a count-down timer will appear in thelower right the display. There will be
an audible release of pressure to the drain.
13) Unplug the transformer from the electrical outlet to keep the PIF1D in backwash for an extended time to
purge any air and remove media “fines” (very small particles of media).
14) Slowly turn the INLET knob of the bypass, counterclockwise, to a point approximately 1/3 of the way between
“Bypass” and “Service” positions (Figure 2, Page 5) to release the remaining air from the tanks. Water should
begin to flow(slowly)to the drain.
15) Once the air is purged, gradually turn the INLET knob of the bypass valve counterclockwise until it is fully in
“Service” position (Figure 2, Page 5). Then turn the OUTLET knob of the bypass valve counterclockwise until
it is fully in the “Service” position (Figure 2, Page 5). and leave the control valve in “Backwash” position
for at least 10 minutes or until water flowing from the drain line runs clear; whichever is longer.
16) Regenerant Draw Cycle: Plug the transformer into the electrical outlet. Press the “REGEN” button
to advance the control valve to the “REGENERANT DRAW DN” cycle. Another count-down timer will
appear in the time-of-day position, “REGENERANT DRAW DN” will be shown in the upper part the
display.
17) CompleteManualRegeneration: Allowtheregenerationtocomplete andthefilter willreturntoservice
mode automatically.
Maintenance (cont.)

13
PROBLEM
CAUSES
SOLUTIONS
Excessive pressure drop
through filter
A) Filter not
backwashing
B) Filter not
backwashing
frequently enough
for water condition
C) Filter bed loaded
with sand
D) “Cementing” or
“Channeling”
E) Drain Line restricted
F) Control Valve
plugged with debris
1) Check if display is blank, see “Blank
Display” section of Page 14.
2) Check if display has an error
message, see “Error Code” section of
Page 16.
3) Verify drive motor is connected to
circuit board connector J1 (labeled
“MOTOR”) and is not faulty
4) Ensure uninterrupted power supply
5) Increase Backwash frequency
6) Verify sediment being removed is less
dense than the filter media and install
a “Spin-Down” type sediment filter
ahead of the PIF1 to remove well sand
7) Verify adequate pumping rate for
backwash
8) Probe media bed to check for
“Cementing”
9) Check drain line for restriction: frozen,
plugged, kinked, exceeds 15’,
overhead installation, flexible drain
line, drain line diameter too small
10) Disassemble and clean control valve
Contaminant not being
properly removed
A) Leaking bypass
valve
B) Internal valve leak
C) Distributor tube not
seated properly in
control valve
D) Water usage flow
rate exceeds filter
specifications
1) Verify bypass valve is in service
position
2) Replace piston and seal assemblies
3) Verify distributor tube seated securely
in control valve body
4) Verify actual water usage flow rates
against system specifications
5) Increase length of backwash and rinse
cycles
Media raises pH too high
A) Filter is brand new
or newly re-bedded
B) Wrong media used
1) Give the unit time for the pH to
stabilize
2) Re-bed the unit with a less aggressive
media
Media fails to raise pH
sufficiently
A) Water usage flow
rate is too high to
provide adequate
contact time
B) Media bed is
“Cemented” or
“Channeled”
1) Verify actual water usage flow rates
against system specifications
2) Verify adequate pumping rate for
backwash
3) Check drain line for restriction: frozen,
plugged, kinked, exceeds 15’,
overhead installation, flexible drain
line, drain line diameter too small
4) Re-bed with a more aggressive media
Filter fails to remove iron
A) pH too low (< 7)
B) Insufficient air head
C) Iron level or
demand flow too
high
1) Add MpH Adder to filter tank or install
soda ash injection system before iron
filter
2) Install/replace inlet check valve,
replace air check valve and/or injector,
replace seals & spacers
3) Plumb a second unit in parallel
Troubleshooting

14
PROBLEM
CAUSES
SOLUTIONS
Loss of media
to drain
A) Air in system
B) Insufficient soak
time before first
backwash after
installing media
1) Ensure wellsystem has proper air
elimination control
2) Check media level and adjust if
necessary
Media in service lines
A) Unit is installed
backwards
B) Distributor basket
is broken
C) Insufficient gravel
under bed
1) Re-plumb the water lines so that the
supply side of the line is connected to
the inlet of the bypass and the service
side is connected to the outlet.
2) Replace distributor.
3) Add gravel to tank, manually
backwash
Howling or whistling noise
during regeneration
A) Inadequate drain
line diameter or
drain line restricted
1) Reconfigureor replace drain line
Continuous flow of water
to drain
A) Loss of electrical
power during
regeneration
B) Debris in control
valve
C) Internal leak in
control valve
1) Ensure electrical outlet is functioning
2) Disassemble and clean control valve
3) Replace seals and/or piston
Filter backwashes at
wrong time of day
A) Clock is not set
properly
B) Power outage
C) Incorrect control
valve programming
1) Reset the clock (page 8)
2) Verify control valve programming
(page 8)
Display is blank
A) Control valve circuit
board needs reset
B) Transformer is
unpowered,
unplugged or
defective
C) Defective circuit
board
1) Hold “NEXT” and “REGEN” buttons
for 3 seconds
2) Remove battery, unplug power for 5
seconds, plug back in, replace dead
battery.
3) Verify transformer is plugged into an
electrical outlet that has power and
transformer cable (black, 4 pins) is
plugged into controlvalve connector
J4 (labeled “POWER”)
4) With transformer plugged into
electrical outlet, use a volt meter to
test the 2 outer pins (furthest left and
furthest right) of connector J4 on the
control valve circuit board. Should be
approximately 15 volts DC. Replace
transformer if defective.
5) Replace circuit board if needed
Troubleshooting (cont.)

15
ERROR CODE:
CAUSES
SOLUTIONS
1001 –unable to
sense motor
movement
A) Drive motor not
inserted fully to
engage pinion or is
defective
B) Circuit board not
properly snapped
into drive bracket
C) Center reduction
gear reflector dirty
1) Re-insert motor, check for broken wires,
verify motor plugged intoconnector J1
(labeled “MOTOR”) on control valve circuit
board and reset control valve (hold “NEXT”
and “REGEN” buttons for 3 seconds)
2) Re-seat circuit board into drive bracket and
reset control valve
3) Clean reduction gear reflectors (page 19)
1002 –unexpected
motor stall
A) Obstruction in
control valve
B) Main drive gear too
tight
C) Improper voltage
delivered to circuit
board
1) Remove piston and seal assemblies for
inspection and repair or replacement and
reset control valve (hold “NEXT” and
“REGEN” buttons for 3 seconds)
2) Loosen main drive gear and reset control
valve
3) Verify proper voltage is being supplied to
circuit board (see Solution 4 under “Display
is Blank” section, page 14)
1003 –motor ran too
long, cannot find next
cycle position
A) Motor failure during
regeneration
B) Obstruction in
control valve
C) Drive bracket not
snapped in place
properly
1) Re-insert motor, check for broken wires,
verify motor plugged intoconnector J1
(labeled “MOTOR”) on control valve circuit
board and reset controlvalve (hold “NEXT”
and “REGEN” buttons for 3 seconds)
2) Remove piston and seal assemblies for
inspection and repair or replacement and
reset control valve
3) Re-seat drive bracket assembly and reset
control valve
1004 –motor ran too
long, timed out trying
to reach home
position
A) Drive bracket not
snapped in place
properly
B) Center reduction
gear reflector dirty
1) Re-seat drive bracket assembly and reset
control valve (hold “NEXT” and “REGEN”
buttons for 3 seconds)
2) Clean reduction gear reflectors (page 19)
1006–MAV/SEPS/
NHBP/AUX MAV
motor ran too
long,looking for park
position
A) Control valve not
programmed for
ALT oFF
B) Obstruction in
control valve
1) Enter cycle programming leveland verify
second parameter is set to ALT oFF
2) Remove piston and seal assemblies for
inspection and repair or replacement and
reset control valve (hold “NEXT” and
“REGEN” buttons for 3 seconds)
1007–MAV/SEPS/
NHBP/AUX MAV
motor ran too short
looking for park
position
A) Control valve not
programmed for
ALT oFF
B) Obstruction in
control valve
1) Enter cycle programming leveland verify
second parameter is set to ALT oFF
2) Remove piston and seal assemblies for
inspection and repair or replacement and
reset control valve (hold “NEXT” and
“REGEN” buttons for 3 seconds)
Troubleshooting (Error Codes)

16
Description
PIF1D-1054
PIF1D-1054-15
PIF1D-1248
PIF1D-1465
Filter Media Volume, cu. ft.
1.0
1.5
2.0
2.5
Gravel Underbed, lbs.
20
25
25
30
Operating Flow Rate, gpm
Continuous
@ 5 gpm/ft2of media surface area
3
4
5
5
Service
@ 10 gpm/ft2of media surface area
5
8
9
11
Peak
@ 18 gpm/ft2of media surface area
10
14
17
19
Backwash
@ 10 gpm/ft2of media surface area
NOTE: some medias may require
a higher BW rate (in parenthesis)
5.3
(9)
5.3
(9)
7.5
(11)
11
(15)
Water Usage
Gallons
(Gallons at higher BW flow)
98
(157)
98
(157)
133
(189)
157
(221)
Service Pipe Size, in.
Standard
1
1
1
1
Tank Diameter x Height, in.
10 x 54
10 x 54
12 x 48
14 x 65
Minimum Space Required, in.
Width
28
28
30
39
Depth
16
16
17
18
Height
71
71
65
83
Approx. Ship Wt., lbs., Less Media
71
71
80
102
(with IP media)
(169)
(219)
(276)
(396)
Factory default settings: Filtering type, 8 minute backwash, 14 minute regenerant
draw, 8 minute rinse, 3 days between regenerations.
All models include: CV3007 –1” MNPT elbow adapters and QFNCR4-2 –¾” compression
fittings for PEX, CPVC and copper.
SPECIFICATIONS

17
3
9
1
4
5
6
7
8
6
A
B
C
D
Component Parts Breakdown
2

18
Ref #
Part Number
Description
A
OR323
O-Ring, -323
B
C102
Connector Nut
C
DTC204-8
Dual Tank Connector (PIF1D-1054, PIF1D-1054-15 &
PIF1D-1248)
DTC204-15
Dual Tank Connector (PIF1D-1465)
D
C101
Split Ring Retainer
1
PIF1D-10-15A-VLV-W-BP
Complete Control Valve, includes backtube assy &
bypass valve with fittings (PIF1D-1054 and PIF1D-1054-15)
PIF1D-20A-VLV-W-BP
Complete Control Valve, includes backtube assy &
bypass valve (PIF1D-1248)
PIF1D-30A-VLV-W-BP
Complete Control Valve, includes backtube assy &
bypass valve (PIF1D-1465)
2
PIF1D-10-15-VLV-W-BP-
Control Valve With Bypass & Fittings Only
(PIF1D-1054 and PIF1D-1054-15)
PIF1D-20-VLV-W-BP-
Control Valve With Bypass & Fittings Only
(PIF1D-1248)
PIF1D-30-VLV-W-BP-
Control Valve With Bypass & Fittings Only
(PIF1D-1465)
3
FP207
Distributor Head w/Fillport (fillport not used on aeration
tank)
4
FP207
Distributor Head w/Fillport
5
D100S-54
Distributor Tube, 1” x 54” (PIF1D-1054, PIF1D-1054-15)
D100S-48
Distributor Tube, 1” x 48” (PIF1D-1248)
D100S-65
Distributor Tube, 1” x 65” (PIF1D-1465)
6
MTP1054N
Mineral Tank, 10” x 54” (PIF1D-1054, PIF1D-1054-15)
MTP1248N
Mineral Tank, 12” x 48” (PIF1D-1248)
MTP1465N
Mineral Tank, 14” x 65” (PIF1D-1465)
7
Filter Media (Refer to page 2)
Refer to page 16 for qty required for each model number
8
QC20
20 pounds ¼” x 1/8” gravel (PIF1D-1054, PIF1D-1054-15,
PIF1D-1248)
QC50
50 pounds ¼” x 1/8” gravel (PIF1D-1465)
9
DTC204-8
Back Tube Assembly, includes 2 each o-rings (A), quick
release nuts (B), and retainers (D) and 1 back tube (C)
(PIF1D-1054, PIF1D-1054-15, PIF1D-1248)
DTC204-15
Back Tube Assembly, includes 2 each o-rings (A), quick
release nuts (B), and retainers (D) and 1 back tube (C)
(PIF1D-1465)
Component Parts List

19
Control Valve Breakdown