Fri-Jado Bake Star intelligent series User manual

WWW.FRIJADO.COM Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2008
VERSIONS
BS3i
BS5i
BS8i
BS10i
SERVICE MANUAL
BAKE STAR INTELLIGENT
BS5i
- NOTICE -
This manual is prepared for the use of trained Service Technicians and
should not be used by those not properly qualified. If you have attended
a trianing for this product, you may be qualified to perform all the proce-
dures in this manual.
This manual is not intended to be all encompassing. If you have not
attended a training for this product, you should read, in its entirety,
the repair procedure you wish to perform to determine if you have the
necessary tools, instruments and skills required to perform the procedure.
Procedures for which you do not have the necessary tools, instruments
and skills should be performed by a trained technician.
Reproduction or other use of this Manual, without the express written
consent of Fri-Jado, is prohibited.

Page 2 Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007

TABLE OF CONTENTS
Page 3
Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
General technical data .................................................................................................... 4
Technical Data .................................................................................................................................4
Control panel .................................................................................................................. 5
The Settings menu......................................................................................................... 14
Settings Menu.................................................................................................................................14
Manager Menu...............................................................................................................................15
Service Menu..................................................................................................................................16
Service parameters .........................................................................................................................17
Exploded views & Partlists ............................................................................................. 18
Bake Star - sheet work ....................................................................................................................18
Bake Star - electrics ........................................................................................................................19
Bake Star - fan assembly.................................................................................................................20
Electrical Diagrams........................................................................................................ 24
BS3i - circuit diagram .....................................................................................................................24
BS3i - wiring diagram .....................................................................................................................25
BS5i - circuit diagram .....................................................................................................................26
BS5i - wiring diagram .....................................................................................................................27
BS8i - circuit diagram .....................................................................................................................28
BS8i - wiring diagram .....................................................................................................................29
BS10i - circuit diagram ...................................................................................................................30
BS10i - wiring diagram ...................................................................................................................31
BS5i 9750W - circuit diagram .........................................................................................................32
BS5i 9750W - wiring diagram.........................................................................................................33
BSi - CPU board .............................................................................................................................33
BS8i 14600W - circuit diagram .......................................................................................................34
BS8i 14600W - wiring diagram.......................................................................................................35
BS10i 18800W - circuit diagram .....................................................................................................36
BS10i 18800W - wiring diagram.....................................................................................................37
BS3i 200V - circuit diagram ............................................................................................................38
BS3i 200V - wiring diagram ............................................................................................................39
BS5i 200V - circuit diagram ............................................................................................................40
BS5i 200V - wiring diagram ............................................................................................................41
BS8i 200V - circuit diagram ............................................................................................................42
BS8i 200V - wiring diagram ............................................................................................................43
BS10i 200V - circuit diagram ..........................................................................................................44
BS10i 200V - wiring diagram ..........................................................................................................45
Fan hood stacking kit......................................................................................................................46

GENERAL TECHNICAL DATA
Page 4 Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
GENERAL TECHNICAL DATA
This manual covers the Bake Star intelligent series bake-off ovens. The Bake Star intelligent comes
in various sizes with 3, 5 8 or 10 baking levels for standard 40x60 cm baking trays. The ovens are
also available in stacked versions of 3+3 3+5 and 5+5.
• BS3i–Bake-offovenwith3levels
• BS5i–Bake-offovenwith5levels
• BS3i–Bake-offovenwith8levels
• BS10i–Bake-offovenwith10levels
All of the information, illustrations and specifications contained in this manual are based on the
latest product information available at the time of printing.
STANDARD MODELS BS3i BS5i BS8i BS10i
Power 7880W 12750W 19100W 23300W
Fuses needed with power connection400V
3N~50…60Hz ( 3 phases with zero)
3x 16A 3x 20A 3x 32 3x 35
Fuses needed with power connection 230V
3~50…60Hz (3 Phases without zero)
3x 30A 3x 35A 3x 50A 3x 63A
Default mounted plug Ceeform 5poles 16A 32A 32A 63A
Default cable 5x2,5 qmm 5x4 qmm 5x4 qmm 5x6 qmm
Net weight 108 kg 136 kg 181 kg 212 kg
Gross weight 125 kg 155 kg 203 kg 234 kg
Hight 650 mm 850 mm 1150 mm 1350 mm
Width 910 mm 910 mm 910 mm 910 mm
Depth 740 mm 740 mm 740 mm 740 mm
SPECIAL MODELS 200V 3~ 50...60Hz BS3i BS5i BS8i BS10i
Power 7400W 12000W 17600W 21600W
Maximum current 28A 35A 54A 65A
Default cable 4 qmm 6 qmm 6 qmm 6 qmm
Tools
• Standardsetoftools.
• Metricwrenches,socketsandhexsocketkeywrenches.
• Multi-meterandACcurrentclampmeter.
• Temperaturetester.
• Insulationvaluetester(Megger).
• FieldServiceGroundingKit.
• Centringbush,mountingaccessoryforblower.
TECHNICAL DATA

PROGRAMMING INSTRUCTIONS
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Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
CONTROL PANEL
DISPLAY AND KEYS
SETTING THE BSI
Start/Pause key
OK/Enter key
On/Off key
Selection keys (3x)
Display
Door open key
Turning knob
Stop/Cancel key
Press and hold the On-Off key during
2 seconds. The display lights up and
the oven is ON.

PROGRAMMING INSTRUCTIONS
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Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
ADD A PROGRAM
Press program key.
Note: when a pin code has been set,
first enter the pin code and confirm
with OK.
Go to add program with turning knob
andconfirmwithOK.
Edit the program name with turning
knobandconfirmwith2xOK.

PROGRAMMING INSTRUCTIONS
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Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
ADD A PROGRAM
Select time table with turning knob and confirm
withOK.Setthetimeofthebakingstepand
confirmwithOK.
Select temperature table with turning knob and
confirmwithOK.Setthetemperatureoftheba-
kingstepandconfirmwithOK.
Program next baking step if necessary.
Program temperature HOLD if necessary. Select
next time table and set this on HOLD with tur-
ningknobandconfirmwithOK.
Select temperature table with turning knob and
confirmwithOK.
GotosaveprogramandconfirmwithOK.
PROGRAM START
Press operate key.
Select program with turning knob and confirm
withOK.
When no preheating is activated, process starts
and is indicated by means of a heating diagram.

PROGRAMMING INSTRUCTIONS
Page 8
Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
PRE HEATING
When pre heating step is activated in manager
menu, the oven will start up with pre heat pro-
gram after the program start. After reaching the
pre heat temperature the display will indicate:
LOAD PRODUCTS.
LOADING WITH PRODUCTS
Openthedoor(dooropenkey).
Load products into the oven.
Close the door.
Press “start”.

PROGRAMMING INSTRUCTIONS
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Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
PROGRAM STOP
Press cancel key.
Select YES with turning knob and confirm with
OK.

PROGRAMMING INSTRUCTIONS
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Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
OPTIONAL SETTINGS
- Interrupting an active program
- Editing a program
- Deleting a program
- Running test mode
- Demo mode
INTERRUPTING A PROGRAM
Press start/pause key. Heating and blowers stop.
Press start/pause key again to resume.
EDITING A PROGRAM
Press program key.
Note: when a pin code has been set, first enter
the code and confirm with OK.
Go to edit program with turning knob and con-
firmwithOK.
Now change the name if necessary and confirm
withOK.
Now change time and temperature if necessary.
ThengotosaveprogramandconfirmwithOK.

PROGRAMMING INSTRUCTIONS
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Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
DELETING A PROGRAM
Press program key.
Note: when a pin code has been set, first enter
the code and confirm with OK.
Go to delete program with turning knob and
confirmwithOK.
Now select the program to delete and confirm
withOK.
Select YES with the turning knob and confirm
withOK.
TESTING A PROGRAM
In test program you can runu a program and
you heve the possibility to change time and tem-
perature during the process.
Press program key.
Note: when a pin code has been set, first enter
the code and confirm with OK.
Go to test program with turning knob and con-
firmwithOK.
Now select the program to test and confirm with
OK.IfyoupresstheOKkeyduringtheprogram
you can change the settings.
GotosaveprogramandconfirmwithOK.New
settings are now saved.

PROGRAMMING INSTRUCTIONS
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Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
DEMO MODE
In the demo mode you can simulate a baking
cycle. This is used for exhibitions and the heater
will not switch on in this mode.
Go to the service menu and activate the access
code 4878.
Go to demo mode with the turning knob and
adjust this to YES.
Go to operate and select a program with the
turningknobandconfirmwithOK.
Start the program and now on the display the
program is simulated by means of a heating
diagram.

PROGRAMMING INSTRUCTIONS
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Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
SWITCHING THE OVEN OFF
Press and hold both keus On/Off and Settings
until the display light goes out and the oven is
turned OFF.

THE SETTINGS MENU
Page 14 Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
SETTINGS MENU
THE SETTINGS MENU
ON�-�OFF
ON�-�OFF
IN�MAIN�MENU's
IN�SUBMENU's
Navigate�by
arrows�up�and�down�or�the�dial.
Change�value�by
left�or�right�arrow.
Entering�Submenu�(>)�by
"right"�arrow�or�"OK"�button
Navigate�by
left�or�right�arrow
Change�value�by
up�or�down�arrow
or�the�dial
Confirm�and�leave�menu
with�"OK"�button
Leave�menu�without�change
with�"CANCEL"�button.
SETTINGS�MENU SW�1.16
MANAGER��MENU���---->
SERVICE��MENU ---->

THE SETTINGS MENU
Page 15
Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
MANAGER MENU
MANAGER��MENU SW�1.16
NO�-�1x�- YES
NO�- TIME
24HR�- AM/PM
DMY -�MDY
YES�-�NO
YES�-�NO�- Time
-30°C�...�+30°C�or�-54°F�...�+54°F
-50°C�....�+50°C�or�-90°F�...�+90°F
°C�-�°F

THE SETTINGS MENU
Page 16 Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
SERVICE��MENU SW�1.16 access�code�4878
MULTI�-�M�BAKE�-�STGi
1�....�10
YES�-�NO
YES�-�NO
SERVICE MENU

THE SETTINGS MENU
Page 17
Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2007
Parameter lijst BSi
I-control
SW1.16
SETTINGS MENU Default Possibilities
level 2 level 3
Light on on - off
Alarm signal on on - off
Set time Dutch time
Set date Actual date
Set contrast 75 0….120
Information softw. version
Manager ---> MANAGER MENU
Change pincode 0000
Temperature °C °C - °F
Preheat mode no no - 1x - yes
Preheat delta 0°C -50°C…+50°C or -90°F…+90°F
Auto-correct no no - time
Time format 24hr 24hr - am/pm
Date format DMY DMY - MDY
Set language English various
Irda interface no yes - no
Nafem option no no - "password"
Pulse times t1 0,5 sec. 0,1….10
t2 3 sec. 1….10
t3 0,1 sec. 0,1….1
Alarm delays t4 3 sec. 1….17
t5 1 min. 1….60
t6 auto open 3 sec. 1….120
Heater delta 0°C -30°C…+30°C or -54°F…+54°F
Fan values Fan spin right t9 45 10….90
Fan spin left t10 45 10….90
Fan pauze t11 10 1….90
Fan cool speed 3 1….5
Fan S values S spin right 10 10….90
S spin left 10 10….90
Pauze 15 10….90
Fan S speed 4 1….5
Auto door no time - no - yes
Service ---> SERVICE MENU
Device type Bake-1 Multi - Mbake - STGi
Correct factor 4x 1….10
auto off (t6) 120 min. no - 10 ….240
clean times Adding clnr (t1) 8 min. 0 10
Dry soak (t2) 10 min. 0….30
Wet soak (t3) 30 min. 0….60
Rinsing (t4) 4 min. 0….10
Drying (t5) 30 min. 0….60
Debug RS 232 no yes - no
Demo mode no yes - no
I/O test
SERVICE PARAMETERS

EXPLODED VIEWS & PARTLISTS
Page 18 Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2008
fri-jado
euro products
GB/ 2-03
Exploded view 01
30
40
28
28
18
15
6
1.1
1.1
1
1.1 1.3 1.4 1.5
1.6
1.7
1.8
1.8
1.9
1.9
1.11
32
33
31
1.2
2
6
6.1
1.1
1.4
6.2
20 20
5
7
3
25
19
19
16
17
9
21
“X”
“X”
“Y”
“W”
“Z”
“Y”
“W”
“Z”
26
35
4.2
4
4.6
4.1
4.2
4.4
4.5
1.4
1.1
1.2
8.1
1.1
1.1
6.1
1.1
1.4
6.2
4.3
8
8
9123---/0515
8.3
8.2
EXPLODED VIEWS & PARTLISTS
Bake Star - sheet work

EXPLODED VIEWS & PARTLISTS
Page 19
Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2008
fri-jado
euro products
GB/ 2-05
Exploded view 03
53 54
70
63
84
61.1
61
77
59
60
67
64-65
78
79
9
75-1
75-2
75-3
75-4
75-5
75-6
59
58
66
68
49-2
49-1 50
82
50-2
50-1
50-4
50-3
50-5
80-1
80-2
80
61
80-3
80-4
80-5
61-2
(61-3)
40
56
56
57
49
9123---/0515
Bake Star - electrics

EXPLODED VIEWS & PARTLISTS
Page 20 Service Manual Bake Star 3-5-8-10 intelligent form 9123665 rev. 08/2008
107-2
94 106
95
95.1
96
97
90
105
98-1
98-298-3
104
102
103
91
91.1
89
89
92
93
107-4
107-3 107
100 107-1
99-1
99-2
99-3
99
99-5
99-4
Bake Star - fan assembly