Fri-Jado Deli Multisserie with Grease Separator User manual

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Service Manual Deli Multisserie form 9123560 rev. 02/2017
SERVICE MANUAL
DELI MULTISSERIE
- NOTICE -
This manual is prepared for the use of trained Service Technicians and
should not be used by those not properly qualified. If you have attended
a trianing for this product, you may be qualified to perform all the proce-
dures in this manual.
This manual is not intended to be all encompassing. If you have not
attended a training for this product, you should read, in its entirety, the
repair procedure you wish to performto determine if you have the neces-
sary tools, instruments and skills required to perform the procedure.
Procedures for which you do not have the necessary tools, instruments
and skills should be performed by a trained technician.
Reproduction or other use of this Manual, without the express written
consent of Fri-Jado, is prohibited.
MODELS
Deli Multisserie with Grease Separator
Deli Multisserie with GS and condensor (shown).
Deli Multisserie with Grease Collector
Deli Multisserie with GC and condensor.

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Table of Contents
Service Manual Deli Multisserie form 9123560 rev. 09/2017

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Table of Contents
Service Manual Deli Multisserie form 9123560 rev. 092017
Versions
Version Issue date
dd/mm/yy
Remarks
0706 06/2007 First release
1112 6/1/2012 Significant overall update.
1201 13/1/2012 changes on pages 38,53,66,76 regarding addition of pcb of 3-way valve
1701 31/1/2017 Service instructions included
Error messages added in Trouble shooting
Exploded views extended
Electric diagrams updated
1704 10/4/2017 Grease container parts added on page 121
Soap and Rinse agent holder added on page 132
Several part numbers converted in “s” numbers
1709 11/9/2017 Rinse agent drawings page 83 and 138 adapted.
General technical data................................................................................................................ 6
Programming instructions.......................................................................................................... 8
Display and keys.........................................................................................................................8
Setting the Multisserie..................................................................................................................8
Add a program...........................................................................................................................9
Add a program.........................................................................................................................10
Program start............................................................................................................................10
Pre heating ...............................................................................................................................11
Loading with products ...............................................................................................................11
Program stop ............................................................................................................................12
Optional settings.......................................................................................................................13
Interrupting active program .......................................................................................................13
Edit a program .........................................................................................................................13
Delete a program .....................................................................................................................15
Test program ............................................................................................................................15
Hidden possibilities ...................................................................................................................16
Switching off the Multisserie .......................................................................................................16
The USB feature in the 9172552 board......................................................................................17
USB communication and screen options .....................................................................................17
Software upgrade......................................................................................................................17
Saving and loading files ............................................................................................................18
Saving and loading cookbooks ..................................................................................................19
Saving and loading parameters ................................................................................................19
Saving error history and/or haccp logs .......................................................................................20
Default parameters version 3.77................................................................................................21
Default parameters version 6.00.06...........................................................................................23
Cleaning Program Multisserie ....................................................................................................25

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Table of Contents
Service Manual Deli Multisserie form 9123560 rev. 09/2017
Service Procedures .................................................................................................................... 26
Access to the Heater compartment .............................................................................................26
Exchanging the shaft seal ..........................................................................................................27
disassembling the blowers .........................................................................................................27
Disassembling the shaft transit spacer.........................................................................................28
assembling the shaft transit spacer. ............................................................................................29
assembling the blowers .............................................................................................................29
assembling the blowers (continued)............................................................................................31
exchanging a heating element ...................................................................................................32
Replacement of a lamp .............................................................................................................33
Disassembling the steam injection pipes and joints .....................................................................34
Disassembling the water valves..................................................................................................36
Cleaning or renewal of water sprayers .......................................................................................37
Exchanging the side post pipe and sprayers................................................................................38
exchanging the Rotor column and central sprayer pipes ..............................................................39
Exchanging the rotor motor .......................................................................................................40
Exchanging the rotor shaft .........................................................................................................40
exchanging vent parts ...............................................................................................................42
exchanging the PT1000 temperature sensors ..............................................................................44
exchanging the 3 way drain valve ..............................................................................................46
exchanging the emergency switch ..............................................................................................48
exchanging the doorswitches .....................................................................................................49
exchanging the doors and door parts.........................................................................................50
Exchanging soap injection parts.................................................................................................54
Electrical tests............................................................................................................................ 56
Measuring on the Blower circuit (From May 2014) .....................................................................56
Measuring on the Blower circuit (Untill May 2014, unless updated) ............................................59
Measuring on the 3 way valve....................................................................................................63
Measuring on the heaters .........................................................................................................66
Measuring on the illumination...................................................................................................67
Measuring on the Rotor motor ..................................................................................................67
Measuring on the Compressor..................................................................................................67
Measuring on the watervalves...................................................................................................68
Measuring on the airvalve (vent) ................................................................................................68
Measuring on the safety circuit...................................................................................................68
Measuring on the PT1000 sensors.............................................................................................69
Service Instructions................................................................................................................... 70
Service set CPU board 9172552s...............................................................................................70
Speed transformer upgrade kit 9190193s ..................................................................................74
Soap bottle cap.........................................................................................................................76
Service Set 9190131, Soap bottle cap ........................................................................................77
Service Set 9191292s, revision of soap mister ............................................................................78
Hinge repair kit 9190565..........................................................................................................81
Rinse Agent Kit 9190198s .........................................................................................................82
Repair of Blower motor connection block....................................................................................84
Conversion to new motor connection block.................................................................................85

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Table of Contents
Service Manual Deli Multisserie form 9123560 rev. 092017
Conversion to left controls .........................................................................................................86
Service kit 9190171, Doorgasket channel repair.........................................................................88
Service kit 9190173, mounting SS gutters...................................................................................92
Condenser Hood ....................................................................................................................... 95
General Description ..................................................................................................................95
Access to service parts ...............................................................................................................97
Exchanging parts ......................................................................................................................99
Trouble shooting Hood ............................................................................................................101
Troubleshooting...................................................................................................................... 102
Communication between the Electronic Boards .........................................................................103
Troubleshooting by Symptom ...................................................................................................104
Troubleshooting by Part / Function ...........................................................................................106
Exploded views & partlists..................................................................................................... 110
Electrical parts ........................................................................................................................110
Doors.....................................................................................................................................112
Water and steam system..........................................................................................................114
Blowers and heating................................................................................................................116
Rotor drive system ...................................................................................................................118
Drain and vent system .............................................................................................................120
Soap injection system ..............................................................................................................122
Underframe (untill ser nr. 100055089, september 2011) ........................................................124
Underframe (from ser nr. 100055090, October 2011)..............................................................126
Underframe (build-in)..............................................................................................................128
Chassis and sheet metal..........................................................................................................130
Underframe 2017...................................................................................................................132
Grease Separator....................................................................................................................134
Internal condenser ..................................................................................................................136
Rinse kit..................................................................................................................................138
Bake.......................................................................................................................................140
Fasteners ................................................................................................................................142
miscellanious ..........................................................................................................................143
Electrical diagrams.................................................................................................................. 146
Circuit diagram 1of 2 untill 2015............................................................................................146
Circuit diagram 2of 2 untill 2015............................................................................................147
Wiring diagram 1of 2 untill 2015 ...........................................................................................148
Wiring diagram 2of 2 untill 2015 ...........................................................................................149
Circuit diagram 1of 2 from 2016............................................................................................150
Circuit diagram 2of 2 from 2016............................................................................................151
Wiring diagram 1of 2 from 2016............................................................................................152
Wiring diagram 2of 2 from 2016............................................................................................153

Page 6 Service Manual Deli Multisserie form 9123560 rev. 02/2017
GENERAL TECHNICAL DATA
This manual covers the Fri-Jado Deli Multisserie ovens. All of the information, illustrations and specifica-
tions contained in this manual are based on the latest product information available at the time of prin-
ting.
Type Deli Mts. with GS Deli Mts. with GS and
IC
Deli Mts. with Bag in
Box
Deli Mts. with Bag in
box and IC
Net weight 390 kg 860 LBS 465 kg 1025 LBS 360 kg 794 LBS 435kg 959 lbs.
Gross weight 505 kg 1113 LBS 595 kg 1312 LBS 475 kg 1047 LBS 565kg 1246 lbs.
Height 74 1/4” 87 7/32” 74 1/4” 87 7/32”
Width 39 3/16” 39 11/16” 39 3/16” 39 11/16”
Depth 52” 52 13/16” 52” 52 13/16”
Voltage 208/120 V 208/120 V 208/120 V 208/120 V
Phase 3 (5wire) 3 (5wire) 3 (5wire) 3 (5wire)
Power 21.4kW 21.4kW 21.4kW 21.4kW
Breaker 80A (3 phase) 80A (3 phase) 80A (3 phase) 80A (3 phase)
Frequency 60Hz 60Hz 60Hz 60Hz
Warning: all electrical connections must comply with local codes.
Additonal Grease separator
Power n/a (Through Multisserie)
Water connection n/a (Through Water heater)
Drain 2”
Additional Water heater
Voltage 208V
Phase 2 (3 wire)
Power 2,9kW
Breaker 20A
Frequency 60Hz
Water connection n/a (G 3/4” through Multisserie (steam&rinse)
Water drain 2” Open connection (aerated)
TECHNICAL DATA

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General Technical Data
Service Manual Deli Multisserie form 9123560 rev. 02/2017
WATER REQUIREMENTS
Water connection Wash G 3/4” aerated
Water pressure Minimum 3 Bar at 15 ltr/min / 40 Psi at 4 Gallon / minute
Maximum 6 Bar at 15 ltr/min / 90 Psi at mimimum 4 Gallon / minute
Water temperature Maximum 70°C / 158°F
Acidity pH 7.0-8.0
Chlorides < 30 ppm
Water connection Steam
& Rinse (S&R) G 3/4” aerated
Hardness Maximum 2 Grains / Gallon (preferably zero!)
Temperatur range 20-250°C / 122-482°F
Ambient temperature Maximum 35°C / 95°F
Cleaning agent
Use sediment pre-filter or a strainer for the reduction of silica and other non-dissolved sediments plus
an active carbon pre-filter for the reduction of chlorine. In case of water hardness of 2 grains per gallon
or more, use a decalcifying filter for reducing calcium and put the by-pass on ZERO. Contact your local
water supplier for details regarding water quality.
Wiring 6AWG
(6 Gauge)
1 2 3 4 5 6 7
L1 L2 L3 N PE
Filtered water inlet
(Steam & Rinse)
G 3/4”
By pass on Zero!
Tap water
G 3/4” aerated
Not included:
- Mains cable.
- Waterfilter.
Included:
2 hoses 1,5 mtr (5 ft) G 3/4”
to G 3/4” 90° angled
Tap water inlet.
(Wash) G 3/4”
Warning: all plumbing connections must comply with local sanitary, safety and plumbing codes

Page 8
Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
DISPLAY AND KEYS
SETTING THE MULTISSERIE
PROGRAMMING INSTRUCTIONS
Operate tab
Program tab
Start / pause of pro-
gram
Switching ON
Press for 3 seconds
-Press 6 seconds for
key test.
Switching OFF
Press both keys for 3
seconds.
Settings tab
Combination of dial and
up - down - left - right keys
Stop / cancel
of program
-Rotor key for positioning
rotor
-Door open key in BSi
Confirmation or entering
of choice.
Press and hold the On/Off key during 2
seconds. The display lights up and the multis-
serie is ON.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
ADD A PROGRAM
Press program key.
Note: when a pincode has been set, first en-
ter the pincode and confirm with OK.
Add program by using the dial and confirm
with OK.
Edit the program name by using the dial and
press OK twice to confirm.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
ADD A PROGRAM
PROGRAM START
Select time table with the dial and press OK
to edit. Set the time of the cooking step and
press OK to confirm.
Repeat this for:
Temperature.
Fan speed.
Steam mode.
Steam quantity.
Vent position.
Note that the first column, the core probe
temperature, can be disabled in the service
menu!
Program next cooking step if necessary.
Program temperature HOLD if necessary.
• Select next time table and set this on
HOLD.
• Select temperature table and put in the
hold temperature.
Go to save program and press OK to confirm.
Press operate key.
Select program with the dial and confirm
with OK.
When no pre heating is activated, process
starts and is indicated by means of a moving
yellow circle.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
PRE HEATING
LOADING WITH PRODUCTS
When preheating step is activated in mana-
ger menu, the multisserie will start up with
the preheat program after the program start.
After reaching the preheat temperature the
display will indicate: load products.
Press rotor key to put the rotor in the good
position.
Load the multisserie with products
Close the door and press the start key.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
PROGRAM STOP
Press cancel key.
Select yes with the dial and confirm with OK.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
INTERRUPTING ACTIVE PROGRAM
OPTIONAL SETTINGS
EDIT A PROGRAM
Press start/stop key. Heating, blowers and
rotation stops.
Press start/stop key again to resume.
• Interrupting active program.
• Editing a program.
• Deleting a program.
• Running in test program.
• Demo mode.
Press program key.
Note: when a pincode has been set, first en-
ter the pincode and confirm with OK.
Go to edit program with the dial and confirm
with OK.
Now change the name if necessary and con-
firm with OK.
Now change time and temperature if neces-
sary. Then go to save program and confirm
with OK.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
2 minutes
2 minutes
2 minutes
0,1 second
0,1 second
5 seconds
3 seconds
Mode 0
Mode 1
Mode 2
0,1 second
Time.
In the first line (step), time is adjustable from 1 untill 240 minutes, or “PRE” (preheat).
In the second step, there is also a possibility to put the time on “HOLD”. The program will run
untill the <Stop> key is being pushed.
Temperature.
The temperature is adjustable from 0 untill 250°C (482°F).
Core probe.
The cooking step elapses when the adjusted temperature is reached.
Fan speed. (In Multisserie, STO and BSi)
The fan speed is adjustable in 1 and 2 (low and high speed).
Steam.
The Multisserie has a various steam possibility. 60 different quantities in
3 modes. It will be explained below.
Vent. (exhaust)
This valve can be closed or opened in each step. From 2017, this valve has been removed.
Explanation of the steam system.
Steam is made by dripping water on the blower turbines. The turbines throw the water on the
heaters and then it evaporates into steam.
The water quantity is controlled by one or more solenoïd valves. By shortly (0,1 second) opening
the solenoïd valve, small amounts of water come through. Shortly opening the solenoïd valve
is called a (steam) pulse. So far, it is the same for all units.
Programming steam in the Multisserie and the BSi.
The steam quantity in the cooking program can be adjusted from 1 untill 60 (pulses)in steps of
1. This can be done in 3 different modes.
The diagrams show examples of cooking steps of 2 minutes with a steam setting of 5 in the 3
different modes. (5 pulses in mode 0, 1 and 2)
Mode 0.
This mode is meant for Bake off products. Only a small
amount of steam is used at the beginning of the ba-
king step.
The 5 pulses come at the beginning of the step with
an interval of 3 seconds. The Pulse width and interval
are adjustable in the service parameter settings
Mode 1.
This mode is used in case a cooking step is needed
with a certain humidity during this step.
In this case the 5 pulses come per minute.
Mode 2.
This mode is the same as mode 1. Except for the first
pulse. This pulse is much larger.
This mode is used for very delicate products to ensure
that the oven cavity is filled up with steam in the first
seconds of the cooking process.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
DELETE A PROGRAM
TEST PROGRAM
Press program key.
Note: when a pincode has been set, first en-
ter the pincode and confirm with OK.
Go to delete program with the dial and con-
firm with OK.
Now select the program to delete and con-
firm with OK.
Select yes with turning knob and confirm
with OK.
In the test program you can run a program
and you have the possibility to change time
and temperature during the process.
Press program key.
Note: when a pincode has been set, first en-
ter the pincode and confirm with OK.
Go to test program with the dial and confirm
with OK.
Now select the program and confirm with
OK.
If you press the OK key during the program
you can change the settings.
Go to save program and confirm with OK.
New settings are now saved.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
SWITCHING OFF THE MULTISSERIE
HIDDEN POSSIBILITIES
Demo mode.
The controller has a so called “Demo Mode”. See parameter “demo mode” in the chapter
“parameter listings”.
In this demonstration mode, the heating of the unit is disabled and will si-
mulate the machine heating up, only through software. All other functions
are still active.
Continues rinse.
It is also possible to have a continues rinse.
To achieve this, the unit has to be set to “demo mode” first.
After that and switching the unit OFF and ON, the “ON/OFF” and “Pro-
grams” key have to be pushed together for 3 seconds.
Press and hold both keys On/Off and settings
until the display light goes out and the rotis-
serie is OFF.
Since software version 5.02.07, switching OFF
can be done with only the On/Off key.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
THE USB FEATURE IN THE 9172552 BOARD.
Mini USB port
USB port
• From the first release in November 2012, it was possible to upgrade
the sw version by means of a USB stick.
• From V5.00.14, recipes can be exchanged by means of a USB stick.
This is a temporary solution and will only function in case of the
same software version. (also the same device type).
• From V5.01.03, USB communication is available for saving and loa-
ding files, but also this was temporary.
• From V5.02.07, June 5th 2015, communication has been made more
convenient. Files form version V5.01.03 can be used in this version.
USB COMMUNICATION AND SCREEN OPTIONS
How to read out the software version (firmware).
1. Switch ON the unit. (push 3 sec.)
2. Push the <settings> tab.
3. Select “information”
4. Read out the version
SOFTWARE UPGRADE
Press <settings>.
There are three different options in this screen, “in-
formation”, “manager” and “service”.
To access the different sections, select an option using
the dial or up and down keys and confirm with <OK> .
To leave a section use the “cancel” key.
Note: The service section is by default protected with
the password (pin code) “4878”.
Note: The manager section can be protected by a
seperate password, this password can be set inside the
manager menu. It is possible to view this password
through the service menu.

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
Since software version V5.02.07 it is possible to load and save files on a USB stick
The possibilities are:
-Load and save cook book
-Load and save parameter file
-Save Error history
-Save HACCP log
All cook books (also called recipes or programs) that are saved come automaticly in a folder na-
med “PROGRAMS”, which is placed in the root of the USB stick.
All (external) cook books that need to be loaded into the unit, need to be placed in the same
“PROGRAMS” folder.
Saving and loading cookbooks has to be done in the Manager menu.
Saving and loading parameters and saving error history or haccp logs has to be done in the
Service menu.
For parameters, the folder “PARAMS” is used.
For error history and HACCP log, the folder “LOG” is used.
SAVING AND LOADING FILES
Updating systemsoftware (firmware).
• This software can be found and downloaded from the Frijado website and can also be sent
by e-mail as an attachment.
• It comes in a “zip” file with the version number of the software, for example “V5_01_03.
zip”. The file needs to be copied on a USB stick. (disk “STORE N GO (F:)” in the example)
• After unpacking it, the folder named “42-I+CPU” needs to be moved or copied to the root of
the USB stick as shown below.
After unpacking Move the “42-I+CPU” folder to the root.
Now proceed as follows:
1. Switch OFF the mains supply or pull the mains plug.
2. Connect the usb stick.
3. Switch the power back on or put the mains plug back in. You will see that the controller de-
tects the software and starts uploading
4. You will be asked to remove the stick and when done the unit switches off. ( the existing
parameters will remain).
5. In case the board has just been put into a unit, it has to be set to the right device type!!!!!
This has to be done in the service menu. Refer to the chapter “parameter settings.
V5_02_07
13
13
V5_02_07.bin
V5_02_07
V5_02_07.zip
V5_02_07
V5_02_07
V5_02_07.zip

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
USB stick
Insert the USB stick in the socket.
Push <settings> --> manager--> Pincode optional
SAVING AND LOADING COOKBOOKS
manager
information
service
SAVING AND LOADING PARAMETERS
information
service
manager
Loading in other unit
Explanation of file names and folders.
• The folder“PROGRAMS” is used for loading AND saving of recipes (cookbooks).
• This folder will be automaticly made when saving recipes.
• The name of the file can be choosen freely, for example “recfile”
• File extensions are related to the device type. Examples:
• .bs = Bake Star
• .mts = Multisserie
• .acr = Auto Clean rotisserie
Insert the USB stick in the socket.
Push <settings> --> service --> Pincode 4878
USB stick
Loading in other unit
Files in folder
Files in folder
or
or
or
or
PROGRAMS
PARAMS
PROGRAMS
PARAMS
PARAMS
PROGRAMS
PARAMS
PROGRAMS

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Programming Instructions
Service Manual Deli Multisserie form 9123560 rev. 02/2017
Explanation of file names
• The folder“PARAMS” is used for loading AND saving of parameters.
• This folder will be automaticly made when saving parameters.
• The name of the file can be choosen freely, for example “parfile”
• File extensions are related to the device type. For example “.mts” = Multisserie
SAVING ERROR HISTORY AND/OR HACCP LOGS
information
service
manager
Insert the USB stick in the socket.
Push <settings> --> service --> Pincode 4878
USB stick Files in folder
Explanation of file names
• eh141006 => error history, date October 6th, 2014
• hl 141010 => haccp log , date October 10th, 2014
• These files are placed in one folder, named “LOG” since sw V5.02.07. !!
LOG
PROGRAMS