Fri-Jado BS3i User manual

fri-jado
euro products
Bakestar intelligent
Technische handleiding
Service Manual
NL
GB
1-1
2-1

fri-jado
euro products
GB/-i- 9123627/0515
KEEP THIS MANUAL FOR FUTURE REFERENCE!
© 1999 Fri-Jado BV, Etten-Leur, The Netherlands
For the duration and the conditions of the guarantee we suggest you contact your supplier. You are also
referred to our general sales and delivery conditions that are available on request.
All liability for loss or injury resulting from the failure to follow these instructions or due to a failure to take the
normal precautionary measures or due to carelessness in actions, operation, maintenance or repair work if
not specifically described in this manual is rejected by the manufacturer.
Because of our constant efforts to improve our product it can occur that the details of your unit may differ from
what is described in this manual. For this reason these instructions serve only as a general guide for the
installation, use, maintenance and repair of the unit mentioned in this manual.
This manual was prepared with all due care, but the manufacturer cannot assume responsibility for any
possible errors in this manual or the consequences thereof.
Users are permitted to copy this manual for their own use.
All rights are reserved and no part of this manual may be reproduced and/or publicised in any manner what so
ever.

fri-jado
euro products GB/ 2-1
Table of contents
Table of contents
1
2
5
3
4
6
7
8
9
10
11
12
13
14
Foreword
Installation oven
Placement of the oven
2.2 Installation of the oven
2.1
Placing and connecting the ovens
5.1 Placing and connecting the Memory Excellent 4
5.2 Placing and connecting the Memory Excellent 5
5.3 Placing and connecting the Memory Excellent 8
5.4 Placing and connecting the Memory Excellent 10
5.5 Placing and connecting the Memory Excellent 2x4
5.6 Placing and connecting the Memory Excellent 2x5
5.7 Placing and connecting the Memory Excellent 4+5
Technical data
Overall dimension view
Control panel
Parameters
7.1 Calling up the parameter menu
7.2 Exit the parameter menu
7.3 Setting of the date and time
Service menu
8.1 Calling up the service menu
8.2 I/O systems function check
8.3 I/O status
8.4 Description I/O Memory Excellent
8.5 Read-out analogous inputs
8.6 Analogous input calibration
System parameters
9.1 Description system parameters
Internal temperature
10.1 I/O registration
10.2 Resetting the data
10.3 Changing the start-up text
10.4 Summary of access codes
CPU board
11.1 Fuse board
11.2 Replacing CPU board
Malfunctions
13.1 Malfunction analysis
13.2 Fault codes
13.3 Other codes
Exploded views
14.1 Exploded view 01
14.2 Exploded view 02
14.3 Exploded view 03
14.4 Partslist
Installation diagrams and flowcharts
14.1 Installation diagram Memory Excellent 5
14.2 Flowchart Memory Excellent 3
14.3 Flowchart Memory Excellent 5
14.4 Flowchart Memory Excellent 8
14.5 Flowchart Memory Excellent 10
2-2
2-3
2-3
2-3
2-5
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-4
2-4
2-12
2-13
2-13
2-13
2-13
2-14
2-14
2-14
2-16
2-16
2-17
2-17
2-18
2-19
2-22
2-22
2-22
2-22
2-23
2-24
2-25
2-28
2-28
2-29
2-29
2-30
2-30
2-31
2-32
2-33
2-36
2-36
2-37
2-38
2-39
2-40
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fri-jado
euro products
GB/ 2-2
1 Foreword
This manual is intended for the adjustment, maintenance and repair of the Memory Excellent.
Maintenance and repair to the Memory Excellent may only be undertaken by an authorised Fri-Jado
supplier or service organisation. Failing to observe this stipulation may endanger the guarantee of
your valuable oven.
Foreword
Each page of this manual bears a serial
number. If you have any queries about this
manual, please quote this number as this will
ensure that the correct information is obtained.
9123627/0515

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Installation of the oven
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2.1 Placement of the oven
The oven must be placed on a flat surface, e.g. a strong countertop or Fri-Jado euro oven base.
Make sure the oven is stable and cannot slide or fall.
2 Installation of the oven
Check the spaces at the top and bottom of the oven door. These
spaces should be the same height on both the left- and right-hand
sides. Any necessary adjustments can be made using the
adjustment knobs under the oven rests. If the rests are not properly
adjusted, one or more of the following problems may occur:
The door may jam. The door lock may not work properly.
The door lock could be damaged.
Leakage could occur along the rubber sealing. 700
Important
Make sure you leave sufficient space around the oven to easily remove or insert the baking
sheets.
If the base has (rotating) wheels, the floor on which it rests must be perfectly level. Any
moving of the base will result in an improperly-adjusted door.
2.2 Installation of the oven
The connecting cable for the oven must be equipped with an approved plug connection. If use is to be
made of a permanent connection, the connecting cable must be connected to a manual on/off switch
that is installed near the oven in a clearly visible manner.
The oven has a 5-core connecting cable. As a standard the cable is connected internally as
illustrated in figure 1.
For a 3-phase 230V~ circuit without neutral the oven must be connected according to figure 2.
Figure 1
Figure 2
1
1
L1
L1
L2
L2
L3
L3
N E
E
2
2
3
3
4
4
5
5
400V 3N~50...60Hz
230V 3~50...60Hz
Remove the plastic protecting layer from the oven and insert the baking sheets.
Now the oven is ready for use.

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euro products
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Technical data
3 Technical data
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Power connection 400/230V 3N~50…60Hz
Type BS 3 i / p BS 5 i / p BS 8 i / p BS 10 i / p
Power 8000W 13000W 19100W 23300W
Fuses needed with power connection
400V 3N~50…60Hz ( 3 phases with zero) 3x 16A 3x 20A 3x 32 3x 35
Fuses needed with power connection
230V 3~50…60Hz (3 phases without zero) 3x 30A 3x 35A 3x 50A 3x 63A
Stekker af fabriek Ceeform 5polig 16A 32A 32A 63A
Netto weight 108 kg 136 kg 181 kg 212 kg
Bruto weight 125 kg 155 kg 203 kg 234 kg
Hight 650 mm 850 mm 1150 mm 1350 mm
Width 910 mm 910 mm 910 mm 910 mm
Depth 740 mm 740 mm 740 mm 740 mm
Description belonging to the labels on the drawings.
Label Description
1Power cable lengte 2mtr. (3mtr. bij 10 laags model) *
2Watersupply "G" ¾ inch slang lengte 1,2 mtr. *
3Water drain hose slang lengte 2 mtr. *
4Exhaust pipe oven Ø 60mm
5Exhaust pipe hood Ø 180
7Space between the oven and a wall
8Location for ceeform socket
9Location for aired tap "G" ¾ inch
10 Location for drain pipe (40mm PVC)
* lenght are measured from the point at the rear of the oven where the hoses and cable come out.

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Placing
5 Placing and connecting the ovens
5.1 Placing and connecting the Bs3 i
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Placing
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5.2 Placing and connecting the Bs5 i
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5.3 Placing and connecting the Bs8 i
Placing
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Placing
5.4 Placing and connecting the Bs10 i
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5.5 Placing and connecting the Bs3 + Bs3
Placing
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Placing
5.6 Placing and connecting the Bs5 + Bs3
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euro products GB/ 2-11
5.7 Placing and connecting the Bs5 + Bs5
Placing
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Control panel
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euro products
GB/ 2-12
6 Control panel
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euro products GB/ 2-13
Parameters
7 Parameters
Only parameter settings for date and time can set by the user.
7.1 Calling up the parameter menu
7.3 Exit the parameter menu
7.2 Setting of the date and time
You can enter the parameter menu by means of a secret combination of buttons.
You exit the screen by using the same combination of buttons as when you entered the menu
Press the button until you hear the second beeping
sound, then you press the button followed by
the button.
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If the right combination has been used,
this screen will appear.
By using the and buttons you can scroll the
parameters.
By pressing the and buttons you can choose
between the various fields.
By pressing the and buttons the data-field
can be adjusted.
Every data-adjustment must be followed by pressing
the button.
CLOCK ADJUSTMENT
TIME : 11: 48: 00
DATE : 20 / 11 / 96
SETPOINTS
SETP. : 00
VALUE : 0001
LANGUAGE VERSION
By pressing the button, the clock adjustment screen is opened.

8 Service menu
8.1 Calling up the service menu
8.2 I/O systems function check
Service menu
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euro products
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In the service menu are settings that may only be adjusted by the service organisation.
Press the button until you hear a second beeping sound,
then press the button, followed by the button,
followed by the button.
You enter the service menu by means of a secret
combination of buttons.
If you have pressed the right combination, the screen will
indicate "SERVICE".
By pressing the and buttons you can choose
between the various fields.
In this screen the connection between the processor and the
various I/O boards can be checked.
Usually these counters do not count. If the screen shows
that one of the counters is counting, there is a serious
problem with the oven electronics. The oven must be
stopped immediately.
The counters in the screen have the following meaning:
OUT: aa-bb
INP: aa-bb
aa= Output driver off I/O module 1 defect.
bb= not used.
aa= Intput driver off I/O module 1 defect.
bb= not used.
I/O ERROR
I/O ERROR
OUT: 00-00 INP: 00-00
V&R: 00-00 LED: 00-00
KEY: 00-00 DSP: 00-00
OUT: aa-bb INP: aa-bb
V&R: 00-00 LED: 00-00
KEY: 00-00 DSP: 00-00
*SERVICE*

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I/O Systems function check
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V&R: aa-bb
LED: aa-bb
KEY: aa-bb
DSP: aa-bb
aa= Output driver ventilator module
bb= Clock on computer
defect.
defect.
aa= Led driver 1 front board defect.
bb= Led driver 2 front board defect.
aa= Keyboard scanning driver 1 front board defect.
bb= Keyboard scanning driver 2 front board defect.
aa= 7 segments display driver front board defect.
bb= 7 segments display driver front board defect.
I/O ERROR
I/O ERROR
I/O ERROR
OUT: 00-00 INP: 00-00
V&R: aa-00 LED: 00-00
KEY: 00-00 DSP: 00-00
OUT: aa-bb INP: aa-bb
V&R: 00-bb LED: 00-00
KEY: 00-00 DSP: 00-00
OUT: aa-bb INP: aa-bb
V&R: 00-00 LED: aa-bb
KEY: aa-bb DSP: aa-bb

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euro products
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8.3 I/O status
8.4 Description I/O Bake Star intelligent
O0 =
O1 =
O2 =
O3 =
O4 =
O5 =
O6 =
O7 =
U0 =
U1 =
U2 =
U3 =
U4 =
U5 =
U6 =
U7 =
T0 =
T1 =
T2 =
T3 =
T4 =
T5 =
T6=
T7=
I0=
I1=
I2=
I3=
I4=
N0=
N1=
N2=
N3=
N4=
Heater element
Steam valve
Ventilation valve
Cooling ventilator
Fan in Hood
Light on
Status led I/0 board 1
Ventilator speed 0
Ventilator speed 1
Ventilator speed 2
Ventilator direction
Ventilator change pulse
Ventilator direction change
Status led ventilator board
Door closed
Ventilation valve open
Ventilation valve closed
In this screen the actual status of the connected digital I/O is shown. These data are up-dated
continuously. This screen can be regarded as the matrix of all I/O points of an oven operating
system.
I/O status
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All digital outputs are on the left-hand side
of the screen.
All digital inputs are on the right-hand side of
the screen.
An active input or output is represented by means of “1”, an input or output that is not active is
represented by means of “-”.
Outputs I/O module 0
Outputs I/O module 1
Outputs ventilator module
> O
> U
> T
Inputs I/O module 0
Inputs I/O module 1
> I
> N
> P
-------------------
-------------------
-------------------
-------------------
-------------------
-------------------
0 1 2 3 4 5 6 7
0 1 2 3 4 5 6 7
01234567
O -----------
U -----------
T -----------
01234567
I -------------
N ------------
P ------------

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euro products GB/ 2-17
Read-out analogous inputs
8.5 Read-out analogous inputs
8.6 Analogous input calibration
Check in the screen READ-OUT ANALOGOUS INPUTS if the calibrated channel gives the correct
read-out, equal to the value of the position of the calibration plug.
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ANALOG INPUTS
ANALOG CALIBRATION
TEMP 1 : 0430
INTERNAL : 0033
CHAN : 0
Mode : 0
CALIBRATE : YES
In this screen the actual values of the analogous input
channels are shown.
In this screen the analogous input channel (TEMP1)can be
calibrated by using the PT 1000 calibration plug.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
Disconnect the plug from the PT 1000.
Connect the calibration plug.
Put the CHAN field on the channel number that has to
be calibrated and press "ENTER".
(0 = PT 1000 space sensor,
Switch the calibration plug into position 0
Put the MODE field on 0 and press "ENTER".
Put the CALIBRATION field on YES and press "ENTER".
Wait for the sound signal to confirm.
Switch the calibration plug in position 1.
Put the MODE field on 1 and press "ENTER".
Put the CALIBRATION field on YES and press "ENTER".
Wait for the sound signal to confirm.
Switch the calibration plug in position 2.
Put the MODE field on 2 and press "ENTER".
Put the CALIBRATION field on YES and press "ENTER".
Wait for the sound signal to confirm.
0
1
2
Position
This is 0.°C, 120°C en 250°C.
=
=
=
0000
1200
2500
PT 1000 calibration socket
“Temp 1” gives the actual oven temperature.
“Internal” gives the temperature in the electronics
compartment.
Both temperatures are given in 0,1°C

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9 System parameters Bake Star intelligent
Systeem parameters Bake Star intelligent
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SYSTEM SETPOINTS
SETP. : 30
VALUE : 0040
TEMPERATURE K FAC
These windows display a variety of parameters which
affect the proper working of the oven.
Be careful about making changes.
These are the parameters:
STP0: LANGUAGE VERSION 0
STP1: BUZZER MODE 1
STP2: PROGRAM CHANGE RANGE 89
STP3: PROGRAM CHANGE MODE 2
STP4: SERVICEPROG EDITMODE 0
STP5: VENTILATOR L [SEC] 119
STP6: VENTILATOR R [SEC] 119
STP7: VENTILATOR OFF [SEC] 1
STP8: VENT.STEP 1 L [SEC] 44
STP9: VENT.STEP 1 R [SEC] 44
STP10: VENTILATOR LOW SPEED 3
STP11: VENT.SPEED DOOR OPEN 3
STP12: S VENT LEFT [SEC] 10
STP13: S VENT RIGHT [SEC] 10
STP14: S VENT PAUSE [SEC] 15
STP15: S VENT MAX OVEN TEMP 150
STP16: S VENT SPEED 6
STP17: VENT.BOARD 2 PRESENT 01 at 8 and 10 tray
STP18: STEAM PULSE [10 mS] 10
STP19: STEAM PAUSE [SEC] 3
STP20: STEAM STOP [SEC]0
STP21: STEAM DELAY [0.1S] 3
STP22: STEAM START [0.1S] 10
STP23: VALVE LAST N TIM [M] 5
STP24: DOOR TIME LOAD [SEC] 120
STP25: DOOR TIME BAKE [SEC] 60
STP26: SWITCH OFF TEMP.[°C] 50
STP27: COOLING STEAM PULSES 0
STP28: COOLING STEAM TEMP. 120
STP29: COOLING DOOR TIME 20
STP30: TEMPERATURE K FAC 40
STP31: TEMPERATURE TI FAC 40
STP32: TEMPERATURE TD FAC 250
STP33: TEMPERATURE TS FAC 25
STP34: TEMPERATURE MIN.COR. 300
STP35: TIME CORR. K FAC 5
STP36: TIME CORR. TI FAC 4
STP37: TIME CORR. TD FAC 1
STP38: TIME CORR. TS FAC 30
STP39: TIME CORR. GAIN 10
STP40: TIME CORR. DELTA E 626
STP41: OVEN COOLED TEMP [°C] 10
STP42: MODEM PASSWORD CODE 0000
STP43: DOOR OPEN AUTOMATIC 00
STP44: DOOR OPEN DLY [0.1S] 30
The marked parameters are so called "user" parameters. The machine owner is able
to change these in a window next to the clock adjustment.