Fri-Jado TDR5 M User manual

WWW.FRIJADO.COM Installation Manual TDR5/8 form 9123825 rev. 07/2010
MODELS
TDR5 M
TDR8 M
INSTALLATION MANUAL
TDR - ROTISSERIE OVEN MODELS
- NOTICE -
This manual is prepared for the use of trained Service Technicians and
should not be used by those not properly qualified. If you have atten-
ded a trianing for this product, you may be qualified to perform all the
procedures in this manual.
This manual is not intended to be all encompassing. If you have not at-
tended a training for this product, you should read, in its entirety, the
repair procedure you wish to performto determine if you have the ne-
cessary tools, instruments and skills required to perform the procedure.
Procedures for which you do not have the necessary tools, instruments
and skills should be performed by a trained technician.
Reproduction or other use of this Manual, without the express written
consent of Fri-Jado, is prohibited.
Model TDR5 M Model TDR8 M

Page 2 Installation Manual TDR5/8 form 9123825 rev. 07/2010

TABLE OF CONTENTS
Page 3
Installation Manual TDR5/8 form 9123825 rev. 07/2010
Index .......................................................................................................................................................... 3
General technical data.............................................................................................................................. 4
Technical data ........................................................................................................................................ 4
Installation procedures............................................................................................................................. 5
Unpacking the unit................................................................................................................................ 5
Location.................................................................................................................................................. 7
Electrical supply ..................................................................................................................................... 7
Legs / Castors.......................................................................................................................................... 8
Tethering of the unit ............................................................................................................................. 8
Test run................................................................................................................................................... 9
Extraction of the rotisserie.................................................................................................................... 9
Instructions for operators...................................................................................................................... 9
Placing and connecting of the units...................................................................................................... 10
TDR 5 ................................................................................................................................................... 10
TDR 8 .................................................................................................................................................... 11
TDR 5 + TDR 5 ..................................................................................................................................... 12
TDR 8 + TDR 8 ...................................................................................................................................... 13
TDR 5 on base ...................................................................................................................................... 14
TDR 8 on base ...................................................................................................................................... 15
INDEX

Page 4 Installation Manual TDR5/8 form 9123825 rev. 07/2010
GENERAL TECHNICAL DATA
GENERAL TECHNICAL DATA
TECHNICAL DATA
This manual covers the TDR series rotisserie ovens. Ovens come in two sizes. Ovens will also
be delivered in stacked versions.
• TDR5–Ovenwithvespits(15to20chickens)
• TDR8–Ovenwitheightspits(32to40chickens)
Alloftheinformation,illustrationsandspecicationscontainedinthismanualarebasedon
thelatestproductinformationavailableatthetimeofprinting.
Type TDR 5 TDR 8
Power(W) 6600 10500
Fusesneededwithpowerconnec-
tion400V,3N~50…60Hz
(3phaseswithzero)
3x16A 3x16A
Fusesneededwithpowerconnec-
tion200or230V,3~50…60Hz
(3phaseswithoutzero)
3x20A 3x32A
Fusesneededwithpowerconnec-
tion230V,1N~50…60Hz
(1phasewithzero)
- -
Standardplugfromfactory5-pole
AccIEC309andCEE-form
16A
3P+N+E
16A
3P+N+E
Standardplugfromfactorysingle
pole
_ _
Netweight(kg) 130 185
Grossweight(kg) 152 216
Height(mm) 895 1050
Width(mm) 835 995
Depth(mm) 660 830
• Standardsetoftools.
• Metricwrenches,socketsandhexsocketkeywrenches.
• Multi-meterandACcurrentclampmeter.
• Temperaturetester.
• Insulationvaluetester(Megger).
• FieldServiceGroundingKit.

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Installation Manual TDR5/8 form 9123825 rev. 07/2010
INSTALLATION PROCEDURES
INSTALLATION PROCEDURES
• Unpackingoftheunit.
• Removethepalletundertheunitwiththehelpofaforklift.
• Puttheunitonhislocation.
• Checkifthereisenoughfreespacearoundtheunit(seeinstallationdrawing).
• Checktheelectricalsupply.
• Tetheringoftheunit.
• Makeatestrunon250°C.
• Giveinstructionstotheoperator.
UNPACKING THE UNIT
Immediatelyafterunpackingtheoven,checkforpossibleshippingdamage.Iftheovenis
foundtobedamaged,savethepackagingmaterialandcontactthecarrierwithin15daysof
delivery.

REMOVAL OF PALLET
Page 6 Installation Manual TDR5/8 form 9123825 rev. 07/2010
INSTALLATION PROCEDURES
Thestandardwaytoremovetherotisserieor
warmerfromapalletiswithaforklift.See
pictures.Opendoorandremovethedrawer.
Lifttheunitfrompalletandputtheunitin
itsplace.
Note: when lifting a stacked unit, always use
the drawer of the bottom unit.
Anotherpossibilityistodisassemblethepal-
let.ForthepalletoftheTDR8followthe
procedureontheillustration.

1 2 3 4 5 6
N
L1
1 2 3 4 5 6
L2L1 L3 N
1 2 3 4 5 6
L2L1 L3
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Installation Manual TDR5/8 form 9123825 rev. 07/2010
INSTALLATION PROCEDURES
Priortoinstallation,testtheelectricalservicetoassurethatitagreeswiththespecications
onthemachinedataplatelocatedontherightsidepanelnearthecontrols.Theconnecting
cablefortheunitmustbeequippedwithanapprovedplugconnection.Ifuseistobemade
ofapermanentconnection,theconnectingcablemustbeconnectedtoamanualon/off
switchthatisinstalledneartheunitinaclearvisiblemanner.
ELECTRICAL SUPPLY
IMPORTANT: Makesureyoulea-
vesufcientspacearoundthe
rotisserieorwarmertoeasily
removeorinserttherotor.Ifthe
basehas(rotating)wheels,the
ooronwhichitrestsmustbe
level.
LOCATION
Theovenmustbeinstalledonalevelsurface.Theinstallationlocationmustallowadequate
clearancesforservicingandproperoperation.
Theconnectingcablefortheunitmustbeequippedwithanapprovedplugconnection.If
useistobemadeofapermanentconnection,theconnectingcablemustbeconnectedtoa
manualon/offswitchthatisinstalledneartheunitinaclearvisiblemanner.
For a single-phase 200 V or 230 V ~ circuit with
neutral, the unit must be connected according to
the figure below.
For a 3-phase 400 V ~ circuit with neutral, the
unit must be connected according to the figure
below.
For a 3-phase 200 V or 230 V ~ circuit without
neutral, the unit must be connected according to
the figure below.
400 V, 3N ~ 50...60 Hz 200 V or 230 V, 1N ~ 50...60 Hz200 V or 230 V, 3 ~ 50...60 Hz

Page 8 Installation Manual TDR5/8 form 9123825 rev. 07/2010
INSTALLATION PROCEDURES
Eachovenandwarmerisfurnishedon50mmlegs.Stackedmodelsarefurnishedwith2swi-
veland2lockingswivelcastors.Acastor-equippedstandwithconvenientstoragedraweris
available;theovenismountedontopofthestand.
LEGS / CASTORS
TETHERING OF THE UNIT
(FormodelTDR5andTDR8unitswhenstackedorplacedonbasewithcastors)
Warning:Safetystandardsrequirethat,whenthisapplianceisproperlyconnectedtothe
electricalpowersupplyusingexibleconduit,adequatemeansbeprovidedtolimitmove-
mentoftheappliancewithoutdependingonortransmittingstresstotheelectricalconduit.
Thismeansthat,aspartoftheinstallation,thebaseorbottomunitofstackedmodelsmust
besecuredtothebuildingstructure(typicallyeitherwalloroor)tolimitthemovementof
theapplianceand,thus,helpingtopreventdamagetotheconduitduringcleaning,main-
tenanceandserviceoperations.
Atetherbracket,asshownonthedrawingbelow,isprovidedwiththebaseorstackingkit.
Basedontheroutingoftheexibleconduit,thebracketmustbeinstalledalongwiththe
castertoonecornerofthebaseusingthehardwareprovided.Theremainingopenholein
thecenterofthetetherbracketistobeusedtosecureoneendofthetether(locallysupplied
chain,cable,etc.).Theotherendofthetetheristobesecuredtoananchoringpointinthe
buildingstructure.
Note: Length of tether must be shorter than the flexible conduit to make sure that during
appliance movement, no stress is transmitted to the conduit.
Warning:Followinginstallation,checktoconrmthat,whentheapplianceismovedtothe
limitsofthetetherineachdirection,nostressistransmittedtotheelectricalconduit.

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Installation Manual TDR5/8 form 9123825 rev. 07/2010
INSTALLATION PROCEDURES
Afterinstallationoftherotisserieorwarmer,theoperatoroftheunithastobeinstructed.
Theinstructionhastocoverthefollowingsubjects:
• Programmingandoptions.
• Workingoftheunit.
• Freespaceofunitforcoolingofdrivemotorandblowers.
• Runthroughtheusermanual.
• Periodicalmaintenance:
 o Cleaningoffanplateeverymonth.
 o Cleaningoffansonblowereverymonth.
• Howtoreactforinformationorservicecalls.
INSTRUCTIONS FOR OPERATORS
Theovenmustbeburnedintoreleaseanyodoursthatmightresultfromheatingthenew
ovensurfaces.Operatetheovenatmaximumtemperaturesettingof250°Cfor30minutes
andthewarmeron100°C.Smokewithanunplaesantodourwillnormallybegivenoffdu-
ringthisburn-inperiod.
TEST RUN
Althoughanextractionhoodisnotprescribed,itcouldbedesiredthatahoodisplacedover
therotisserie.TheTDR8producesabout10m³watervapourandtheTDR5about6m³.
Whenplacingtherotisserieunderanextractionhoodyouhavetoconsiderthefollowing
guidelines:
-Theminimumcapacityoftheextractionhoodhastobe800m³/h
-Theextractionhoodhastoextendminimumby20cmonallsidesoftherotisserie
-Theextractionhoodhastohaveafreehight,abovetherotisserie,ofaminimumof30cm
-Therotisseriehastobeaccessibleforservicepurposes
EXTRACTION OF THE ROTISSERIE

Page 10 Installation Manual TDR5/8 form 9123825 rev. 07/2010
PLACING AND CONNECTING
Description belonging to the lables on the drawings
Label Description
1 Power cable, length 2,2 meters *
2 Exhaust opening
3 Space between a rotisserie and a wall or ceiling
4 Location for socket
*) length is measured from the point where the cables coms out of the unit
TDR 5
PLACING AND CONNECTING OF THE UNITS