Fri-Jado FJ 1000 User manual

WWW.FRIJADO.COM Installation Manual STG5/7 STW5/7 form 9123653 rev. 04/2010
INSTALLATION MANUAL
FRI-JADO FJ 1000
STG - ROTISSERIE OVEN MODELS
STW - WARMER MODELS
- NOTICE -
This manual is prepared for the use of trained Service Technici-
ans and should not be used by those not properly qualified. If
you have attended a trianing for this product, you may be quali-
fied to perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have
not attended a training for this product, you should read, in its
entirety, the repair procedure you wish to performto determine
if you have the necessary tools, instruments and skills required
to perform the procedure. Procedures for which you do not have
the necessary tools, instruments and skills should be performed
by a trained technician.
Reproduction or other use of this Manual, without the express
written consent of Fri-Jado, is prohibited.
Model STG7 P Model STW7
* Fri-Jado produced Programmable Rotisseries and Warmers with serial numbers starting with 1000
MODELS FJ1000*
STG5 P
STG7 P
STW5
STW7

Page 2 Installation Manual STG5/7 STW5/7 form 9123653 rev. 04/2010

INDEX
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Installation Manual STG5/7 STW5/7 form 9123653 rev. 04/2010
Table of contents
Index .......................................................................................................................................................... 3
General technical data.............................................................................................................................. 4
Technical data U.S. standard models .................................................................................................... 4
Technical data U.S. special models........................................................................................................ 4
Installation procedures............................................................................................................................. 5
Unpacking the unit................................................................................................................................ 5
Removal of pallet................................................................................................................................... 5
Location.................................................................................................................................................. 6
Electrical supply ..................................................................................................................................... 6
Legs / Castors.......................................................................................................................................... 6
tethering of the unit ............................................................................................................................. 7
Test run................................................................................................................................................... 8
Extraction of the rotisserie.................................................................................................................... 8
Instructions for operators...................................................................................................................... 8
Placing and connecting of the units ........................................................................................................ 9
STG 5 ...................................................................................................................................................... 9
STG 7 .................................................................................................................................................... 10
STG 5 + 5 .............................................................................................................................................. 11
STG 7 + 7 .............................................................................................................................................. 12
STG 5 + STW 5 ..................................................................................................................................... 13
STG 7 + STW 7 ..................................................................................................................................... 14
STG 5 on base....................................................................................................................................... 15
STG 7 on base....................................................................................................................................... 16
STW 5.................................................................................................................................................... 17
STW 7.................................................................................................................................................... 18
STW 5 on base...................................................................................................................................... 19
STW 7 on base...................................................................................................................................... 20

X
Y
G
Z
G
X
Y
G
ZX
Y
G
Z
G
X
Y
G
Z
Page 4 Installation Manual STG5/7 STW5/7 form 9123653 rev. 04/2010
GENERAL TECHNICAL DATA
The STG and STW rotisserie ovens and warmers feature full view tempered glass doors, both
front and back, and quartz lighting that promotes visual appeal and stimulates customer inte-
rest.
All of the information, illustrations and specifications contained in this manual are based on the
latest product information available at the time of printing.
Type STG 5 STW 5 STG 7 STW7
Power 6100W 2500W 9500W 3300W
Fuses needed with power connection
208 V, 3 ~ 60 Hz (3 phases without
zero)
3x 20 A - 3x 35 A 3x 15 A
Fuses needed with power connection
208 V, 1N ~ 60 Hz (1 phase with zero)
_1x 15 A _ _
Standard plug from factory NEMA 15-30P NEMA 6-15P NEMA 15-50P NEMA 15-15P
Stacked STG/STW cabinets: each cabinet comes with separate power cord!!
Net weight 269 lbs. 220 lbs. 399 lbs. 331 lbs.
Gross weight 350 lbs. 269 lbs. 478 lbs. 363 lbs.
Height 34 1/4” 34 1/4” 40 3/8” 40 3/8”
Width 32 9/16” 32 9/16” 38 13/16” 38 13/16”
Depth 25 5/8” 25 5/8” 33 1/2” 33 1/2”
Type STG 5 STG 7 STW7
Power 6100W 9500W 3300W
Fuses needed with power connection
208 V, 1N ~ 60 Hz (1 phase with zero) 1x 35 A 1x 60 A 1x 15 A
Stacked STG/STW cabinets: each cabinet comes with separate power cord!!
Standard plug from factory NEMA 6-50P n/a ( fixed wiring ) NEMA 6-20P
Tools
• Standardsetoftools.
• Metricwrenches,socketsandhexsocketkeywrenches.
• VOMwithACcurrenttester(anyVOMwithasensitivityofatleast20,000ohmspervoltcan
be used).
• Insulationvaluetester(Megger).
• Temperaturetester.
• TL84919FieldServiceGroundingKit.
GENERAL TECHNICAL DATA
TECHNICAL DATA U.S. SPECIAL MODELS
TECHNICAL DATA U.S. STANDARD MODELS

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INSTALLATION PROCEDURES
INSTALLATION PROCEDURES
• Unpackingoftheunit.
• Removethepalletundertheunitwiththehelpofaforklift.
• Puttheunitonhislocation.
• Checkifthereisenoughfreespacearoundtheunit(seeinstallationdrawing).
• Checktheelectricalsupply.
• Tetheringoftheunit.
• STG:Loadaprograminthememoryandmakeatestrunon482°F.
• STW:Makeatestrunon210°F.
• Giveinstructionstotheoperator.
UNPACKING THE UNIT
Immediately after unpacking the oven, check for possible shipping damage. If the oven is found
to be damaged, save the packaging material and contact the carrier within 15 days of delivery.
REMOVAL OF PALLET
The standard way to remove the rotisserie or
warmer from a pallet is with a fork lift. See
pictures. Open door and remove the drawer.
Lift the unit from pallet and put the unit in
its place.
Note: when lifting a stacked unit, always use the
drawer of the bottom unit.
Another possibility is to disassemble the pal-
let. For the pallet of the STG 7 and STW 7
follow the procedure on the photo.

208V, 3~60Hz 208V, 1N~60Hz
Page 6 Installation Manual STG5/7 STW5/7 form 9123653 rev. 04/2010
INSTALLATION PROCEDURES
Each oven and warmer is furnished on 1 1/2” legs. Stacked models are furnished with 2 swivel
and 2 locking swivel castors. A castor-equipped stand with convenient storage drawer is availa-
ble; the oven is mounted on top of the stand.
LEGS / CASTORS
Prior to installation, test the electrical service to assure that it agrees with the specifications on
the machine data plate located on the right side panel near the controls. The connecting cable
for the unit must be equipped with an approved plug connection. If use is to be made of a per-
manent connection, the connecting cable must be connected to a manual on/off switch that is
installed near the unit in a clear visible manner.
ELECTRICAL SUPPLY
For a 1-phase 208 V ~ circuit with neutral,
the unit must be connected according to the
figure below.
For a 3-phase 208 V ~ circuit without neutral,
the unit must be connected according to the
figure below.
IMPORTANT: Make sure you leave
sufficient space around the rotis-
serie or warmer to easily remove
or insert the rotor. If the base has
(rotating) wheels, the floor on
which it rests must be level.
LOCATION
The oven must be installed on a level surface. The installation location must allow adequate
clearances for servicing and proper operation.

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INSTALLATION PROCEDURES
TETHERING OF THE UNIT
(For model STG(W) 5 and STG(W) 7 units for fixed wiring and stacked or placed on bases with
castors)
Warning: Safety standards require that, when this appliance is properly connected to the elec-
trical power supply using flexible conduit, adequate means be provided to limit movement of
the appliance without depending on or transmitting stress to the electrical conduit. This means
that, as part of the installation, the base or bottom unit of stacked models must be secured to
the building structure (typically either wall or floor) to limit the movement of the appliance
and, thus, helping to prevent damage to the conduit during cleaning, maintenance and service
operations.
A tether bracket, as shown on the drawing below, is provided with the base or stacking kit.
Based on the routing of the flexible conduit, the bracket must be installed along with the caster
to one corner of the base using the hardware provided. The remaining open hole in the center
of the tether bracket is to be used to secure one end of the tether (locally supplied chain, cable,
etc.). The other end of the tether is to be secured to an anchoring point in the building struc-
ture. Note: Length of tether must be shorter than the flexible conduit to make sure that during
appliance movement, no stress is transmitted to the conduit.
Warning: Following installation, check to confirm that, when the appliance is moved to the
limits of the tether in each direction, no stress is transmitted to the electrical conduit.

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INSTALLATION PROCEDURES
The oven must be burned in to release any odours that might result from heating the new oven
surfaces.Operatetheovenatmaximumtemperaturesettingof482°Ffor30minutesandthe
warmeron210°F.Smokewithanunplaesantodourwillnormallybegivenoffduringthisburn-
in period.
TEST RUN
Although an extraction hood is not prescribed, it could be desired that a hood is placed over
the rotisserie. The STG 7 produces about 350 cf water vapor and the STG 5 about 200 cf. When
placing the rotisserie under an extraction hood you have to consider the following guide lines:
- The minimum capacity of the extraction hood has to be 500 cfm
- The extraction hood has to extend minimum by 8” on all sides of the rotisserie
- The extraction hood has to have a free hight, above the rotisserie, of a minimum of 12”
- The rotisserie has to be accessible for service purposes
EXTRACTION OF THE ROTISSERIE
After installation of the rotisserie or warmer, the operator of the unit has to be instructed.
The instruction has to cover the following subjects:
• Programmingandoptions.
• Workingoftheunit.
• Freespaceofunitforcoolingofdrivemotorandblowers.
• Runthroughtheusermanual.
• Refertothestoryboard,trainingguideandlaminatedsheetwithpre-programmedpro-
grams (only for Wall-mart).
• Periodicalmaintenance:
o Cleaning of fan plate every month.
o Cleaning of fans on blower every month.
• Howtoreactforinformationorservicecalls.
INSTRUCTIONS FOR OPERATORS

Description belonging to the lables on the drawings
Label Description
1 Power cable, length 70” *
2 Exhaust opening
3 Space between a rotisserie and a wall or ceiling
4 Location for socket
*) length is measured from the point where the cables coms out of the unit
PLACING AND CONNECTING OF THE UNITS
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Installation Manual STG5/7 STW5/7 form 9123653 rev. 04/2010
PLACING AND CONNECTING
34 1/4
1 15/16
STG 5

40 3/8
1 15/16
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PLACING AND CONNECTING
STG 7

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PLACING AND CONNECTING
STG 5 + 5

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PLACING AND CONNECTING
STG 7 + 7

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PLACING AND CONNECTING
STG 5 + STW 5

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PLACING AND CONNECTING
STG 7 + STW 7

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Installation Manual STG5/7 STW5/7 form 9123653 rev. 04/2010
PLACING AND CONNECTING
STG 5 ON BASE

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PLACING AND CONNECTING
STG 7 ON BASE

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PLACING AND CONNECTING
STW 5
34 1/4
1 15/16

40 3/8
1 15/16
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PLACING AND CONNECTING
STW 7

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PLACING AND CONNECTING
STW 5 ON BASE

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PLACING AND CONNECTING
STW 7 ON BASE