Fri-Jado FJ 1000 User manual

USA
WWW.FRIJADO.COM Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
MODELS FJ1000*
Programmable controls STG5 P
STG7 P
Warmers STW 5
STW 7
SERVICE MANUAL
FRI-JADO FJ 1000
STG - ROTISSERIE OVEN MODELS
STW - WARMER MODELS
* Fri-Jado produced Programmable Rotisseries and Warmers with serial numbers starting with 1000
- NOTICE -
This manual is prepared for the use of trained Service Technici-
ans and should not be used by those not properly qualified. If
you have attended training for this product, you may be quali-
fied to perform all the procedures in this manual.
This manual is not intended to be all encompassing. If you have
not attended training for this product, you should read, in its
entirety, the repair procedure you wish to perform to determine
if you have the necessary tools, instruments and skills required
to perform the procedure. Procedures for which you do not have
the necessary tools, instruments and skills should be performed
by a trained technician.
Reproduction or other use of this Manual, without the express
written consent of Fri-Jado, is prohibited.

Page 2 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
PAGE

Page 3
Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
TABLE OF CONTENTS
Versions
Version Issue date
dd/mm/yy
Remarks
01/2012 05/01/2012 Switch, castors and electric diagrams adjusted.
03/2014 01/03/2014 Textual changes. Troubleshooting adapted. Exploded views modified.

Page 4 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
Index .......................................................................................................................................................... 4
General technical data.............................................................................................................................. 6
Technical Data U.S. Standard Models ................................................................................................... 6
Technical Data U.S. Special Models....................................................................................................... 6
Programming instructions for the STG5 / STG7 and STW5 / STW7....................................................... 7
Optional settings for the STG5 and STG7 ............................................................................................... 9
Removal and replacement of parts for the STG5 and STG7 ................................................................ 11
Right or left side panel........................................................................................................................ 11
Top cover .............................................................................................................................................. 11
Knob ..................................................................................................................................................... 12
Operating panel................................................................................................................................... 12
Electric panel........................................................................................................................................ 13
Display .................................................................................................................................................. 13
Panel and keypad assembly ................................................................................................................ 14
Namepanel........................................................................................................................................... 14
Power and I/O board ........................................................................................................................... 14
Quartz lamp ......................................................................................................................................... 15
Main switch.......................................................................................................................................... 15
High limit thermostat.......................................................................................................................... 16
Contactor.............................................................................................................................................. 16
Heating element.................................................................................................................................. 17
Blower motor....................................................................................................................................... 17
Blower motor bottom rotisserie (stacked STG).................................................................................. 18
PT500 sensor......................................................................................................................................... 18
Drive motor.......................................................................................................................................... 19
Door adjustment (left side) ................................................................................................................. 20
Door inside........................................................................................................................................... 20
Door outside ........................................................................................................................................ 21
Removal and replacement of parts for the STW 5 and STW 7 ............................................................ 22
Blower motor....................................................................................................................................... 22
Thermometer ....................................................................................................................................... 22
Thermostat........................................................................................................................................... 23
Main switch.......................................................................................................................................... 23
Heating element.................................................................................................................................. 24
Halotherm lamp................................................................................................................................... 24
Electrical tests and service procedures.................................................................................................. 25
Heating element test........................................................................................................................... 25
Contactor, drive motor and blower test............................................................................................. 25
PT500 Sensor test................................................................................................................................. 26
Keypad test .......................................................................................................................................... 27
Changing Quartz light functions ........................................................................................................ 27
Control location................................................................................................................................... 28
INDEX

Page 5
Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
TABLE OF CONTENTS
General troubleshooting list.................................................................................................................. 29
Troubleshooting the STG 5/7 Rotisseries ............................................................................................ 29
Troubleshooting the STW 5/7 warmers .............................................................................................. 30
Analytic troubleshooting list ................................................................................................................. 31
Servicing and repairing of the rotisseries STG 5/7P ........................................................................... 31
Servicing and repairing of the Warmers STW 5/7.............................................................................. 35
Exploded views & partlists..................................................................................................................... 36
STG 5 P - sheet iron work .................................................................................................................... 36
STG 5 P - components .......................................................................................................................... 38
STG 5 P - doors ..................................................................................................................................... 40
STG 7 P - sheet iron work .................................................................................................................... 42
STG 7 P - components .......................................................................................................................... 44
STG 7 P - doors ..................................................................................................................................... 46
STW 5 - sheet iron work ...................................................................................................................... 48
STW 5 - components............................................................................................................................ 50
STW 7 - sheet iron work ...................................................................................................................... 52
STW 7 - components............................................................................................................................ 54
Electrical diagrams.................................................................................................................................. 56
STG 5 P circuit diagram........................................................................................................................ 56
STG 5 P wiring diagram....................................................................................................................... 57
STG 5 P wiring diagram (till serial number 100050804) .................................................................... 58
STG 7 P circuit diagram........................................................................................................................ 59
STG 7 P wiring diagram....................................................................................................................... 60
STG 7 P wiring diagram (till serial number 100050804) .................................................................... 61
STW 5 circuit diagram.......................................................................................................................... 62
STW 5 wiring diagram......................................................................................................................... 63
STW 7 circuit diagram.......................................................................................................................... 64
STW 7 wiring diagram......................................................................................................................... 65

Page 6 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
GENERAL TECHNICAL DATA
GENERAL TECHNICAL DATA
This manual covers the STG series rotisserie ovens and the STW series warmers starting with
serial number #1000 (called FJ1000 from here). Ovens and warming cabinets come in two sizes.
Ovens and cabinets will also be delivered in stacked versions.
• STG5–Ovenwith5spits(15to20chickens)or5baskets(15chickens).
• STG7–Ovenwithsevenspits(28to35chickens)or7baskets(28chickens).
• STW5Warmingcabinetfor25to30chickens.
• STW7Warmingcabinetfor35to40chickens.
All of the information, illustrations and specifications contained in this manual are based on the
latest product information available at the time of printing.
Type STG 5 STW 5 STG 7 STW7
Power 6500W 2800W 10200W 3500W
Fuses needed with power connection
208 V, 3 ~ 60 Hz (3 phases without
zero)
3x 20 A - 3x 35 A 3x 20 A
Fuses needed with power connection
208 V, 1N ~ 60 Hz (1 phase with zero)
_1x 15 A _ _
Standard plug from factory NEMA 15-30P NEMA 6-15P NEMA 15-50P NEMA 15-20P
Stacked STG/STW cabinets: each cabinet comes with separate power cord!!
Net weight 269 lbs. 220 lbs. 399 lbs. 331 lbs.
Gross weight 350 lbs. 269 lbs. 478 lbs. 363 lbs.
Height 34 1/4” 34 1/4” 40 3/8” 40 3/8”
Width 32 9/16” 32 9/16” 38 13/16” 38 13/16”
Depth 25 5/8” 25 5/8” 33 1/2” 33 1/2”
Type STG 5 STG 7 STW7
Power 6100W 9500W 3500W
Fuses needed with power connection
208 V, 1N ~ 60 Hz (1 phase with zero) 1x 35 A 1x 60 A 1x 20 A
Stacked STG/STW cabinets: each cabinet comes with separate power cord!!
Standard plug from factory NEMA 6-50P n/a ( fixed wiring ) NEMA 6-20P
Tools
• Standardsetoftools.
• Metricwrenches,socketsandhexsocketkeywrenches.
• Multi-meterandACcurrentclampmeter.
• Temperaturetester.
• Insulation value tester (Megger).
• FieldServiceGroundingKit.
TECHNICAL DATA U.S. STANDARD MODELS
TECHNICAL DATA U.S. SPECIAL MODELS
X
Y
G
ZX
Y
G
Z
G
XY
G
Z
X
Y
G
Z
G

THERMOMETER
THERMOSTAT DIAL
Temperature Display
Program indicators
Program keys
Buzzer key
Probe key
Temperature key
Up-Down key
Time key
Time Display
Temperature hold indicator
Second step indicator
First step indicator
Start / Stop
Rotor key
Time of day
Program end
Second cooking step
First cooking step
Temperature hold process
8888888410 0030
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Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
PROGRAMMING INSTRUCTIONS
PROGRAMMING INSTRUCTIONS FOR THE STG5 / STG7 AND STW5 / STW7
DISPLAY AND KEYS
SETTING THE STG
When the main switch is turned to “1” the
display lights up and the rotisserie is ON.
SETTING THE STW
Turn thermostatdial to desired temperature

888410 88881040 888p01 888815pr
888p01 8888prog 888000 88880040
888410 88880040 888000 88880030
Page 8 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
PROGRAMMING INSTRUCTIONS
SETTING ACTUAL TIME 15 PROGRAMS
Press and hold Time of
day key
Press Up or Down key
Release Time of day key
After the unit is swit-
ched-on the time display
indicates: 15PR
Key 1:
1x = program 01
2x = program 06
3x = program 11
Key 2:
1x = program 02
2x = program 07
3x = program 12
ENTERING A PROGRAM
Select Program number
Press both Up and Down
keys during 2 seconds
FIRST COOKING STEP (TIME)
Press Cooking process
key
Cooking symbol lights
up
Press and hold the Time
key
Press Up or Down key
SECOND COOKING STEP (TIME)
Press Grilling process key
Grilling symbol lights up
Press and hold the Time
key
Press Up or Down key
FIRST COOKING STEP (TEMPERATURE)
Press and hold the Tem-
perature key
Press Up or Down key

888355 88880030 888185 88880000
888185 88880000 888000 88880040
888380 88880046 888p01 88881055
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Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
PROGRAMMING INSTRUCTIONS
Press Temperature Hold
process key
Temperature Hold sym-
bol lights up
Press and hold the Tem-
perature key
Press Up or Down key
Press Start / Stop key
On indicator lights up
Press Rotor key to start
turning the rotor
Press Rotor key again to
stop
Load the rotisserie with
products
SECOND COOKING STEP (TEMPERATURE) TEMPERATURE HOLD
Press and hold Tempera-
ture key
Press Up or Down key
LOADING PROGRAM
Press program number
to load pre-set values
PROGRAM START & LOADING
INTERRUPTING ACTIVE PROGRAM
Press Rotor key
Heaters and front lamp
switch off
Rotor stops
On indicator is blinking
Process time in hold
OPTIONAL SETTINGS FOR THE STG5 AND STG7
SET ADDITIONAL BUZZER SIGNAL
Select a pre-defined
program
Press and hold Buzzer
key
Press Down key

888p01 88881030 888410 88880040
888390 88880035 888prh 88880059
888185 88880046
Page 10 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
PROGRAMMING INSTRUCTIONS
Select a pre-defined
program
Press and hold the Pro-
gram end key
Press Up key
Press and hold Tempera-
ture or Time key
Adjust temperature or
time with Up or Down
key
SET PROGRAM END TIME DISPLAY SET TIME & TEMPERATURE
Select a pre-defined
program
Press Cooking, Grilling
or Temperature hold key
No time indictaion for
Temperature hold
Visible during process or
program selection
ADJUSTING ACTIVE PROGRAM PREHEAT INDICATION
Under 40°C (104°F) the
display shows PRH
TEMPERATURE PROBE (OPTIONAL)
Press the Rotor key
Insert the probe in the
meat up to the core
Press Temperature sen-
sor key; after 20 seconds
the temperature reading
swtiches off
INDICATIONS DURING PROCESS
• Processindicatorsshowsactualprocess
after completion indicator switches off
• Timedisplayshowsremainingprogram 
time which is the sum of the remaining
cooking and grilling time
• Temperaturedisplayindicatesactual
temperature in the grill. Under 40°C
(104°F) the display shows PRH (preheat)
• Whenremainingtimereaches0,the
process indicators and the On-indicator
switches off

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Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
WARNING: Disconnect the electrical power to the machine at
the main circuit box. Place a tag on the circuit box indicating
the circuit is being serviced.
1. Remove the screws that secure the panel
to the frame.
2. Remove the panel.
3. Reverse the procedure to install.
1. Remove the left side panel according
prior procedure.
2. Remove the screws securing both large
and small top covers.
3. Remove the top cover. (Lift at left side and
remove to the left).
4. Reverse the procedure to install.
Note: STG 5 has an optional special top cover
for access to the circulation blower. Standard
no cover for the blower.
REMOVAL AND REPLACEMENT OF PARTS FOR THE STG5 AND STG7
RIGHT OR LEFT SIDE PANEL
TOP COVER

Page 12 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
1. Remove the right side panel according
prior procedure.
2. Remove the knob according prior proce-
dure.
3. Remove the screw that secures the panel.
4. Remove the 2 bolts on the backside of the
operating panel (top and bottom side,
only for the STG 7).
5. Remove the screws that secure the meat
probe holder and remove the holder (if
supplied).
6. Remove the flatcable on the power section.
7. Remove the clip on the back, top left side
that secures panel and frame.
8. Remove the instrument panel.
9. Reverse the procedure to install.
OPERATING PANEL
1. Remove cover plate on the knob with a
small screw driver.
2. Loosen the srew inside the knob.
3. Remove the knob with ring.
4. Reverse the procedure to install.
Note: check that the ring behind the knob is
in the right position and runs free from the
panel.
KNOB

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Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
1. Remove the right side panel according
prior procedure.
2. Disconnect the flatcable on the display.
3. Remove the clip on the back, top left side
that secures panel and frame.
4. Remove the nuts and washers on the
backside of the display and remove the
metal cover.
5. Remove the nuts and plastic rings that
secure the board and remove the board.
Do not forget to disconnect the blue con-
nector on the board.
6. Reverse the procedure to install.
DISPLAY
1. Remove the operating panel according
prior procedure.
2. Remove on the front side the screws that
secure the panel.
3. Remove on the inside bottom of the elec-
tric panel the bolt and nuts.
4. Disconnect the wiring.
5. Slide the electrical panel backwards.
6. Reverse the procedure to install.
ELECTRIC PANEL

JP3 & JP4
Page 14 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
1. Remove the right side panel according
prior procedure.
2. Disconnect wiring and flatcable on the
board.
3. Remove the board from the clips by pres-
sing the clips together.
4. Reverse the procedure to install.
Note: When installing a new board, ensure
that JP3 and JP4 on new board are set the
same as on the old board.
POWER AND I/O BOARD
1. Remove the operating panel according
prior procedure.
2. Remove the display according prior proce-
dure.
3. Remove the nuts that secure the keypad
and remove the keypad.
4. Reverse the procedure to install.
PANEL AND KEYPAD ASSEMBLY
1. Remove the operating panel according
prior procedure.
2. Remove the 4 nuts that secure the panel
and remove the panel.
3. Reverse the procedure to install.
NAMEPANEL

Main switch till serial
number 100050804
New main switch
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Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
Caution: Do not touch the glass with your hands.
The moisture from your hands could affect the
live span of the lamp. This moisture can be remo-
ved with alcohol while the lamp is cold.
Note: Use a clean rag or paper towel to replace
the lamp.
1. Remove the insulators of the lamp, see arrow.
2. Remove the bolt from each end of the lamp
and remove the lamp.
3. Install the lamp with the painted side towards
the top of the oven. Hold the metal with your
hand when tightening the bolts to prevent
the metal from twisting and damaging the
lamp.
4. Tighten the insulators evenly to prevent
damage.
QUARTZ LAMP
1. Remove the instrument panel according
prior procedure.
2. Loosen the screws on the electric panel that
secure the switch.
3. Remove the switch and disconnect the wi-
ring.
4. Reverse the procedure to install.
Note: The main switch until serial nuber
100050804 is different than the new
main switch.
MAIN SWITCH

STG7
STG5
Page 16 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
1. Remove the right side panel according prior
procedure.
2. Disconnect the lead wires to the switch.
3. Push the locking tab down with a screw
driver and lift the contactor out to remove
it from the mounting bracket.
4. Reverse the procedure to install.
CONTACTOR
1. Remove the right side panel according prior
procedure.
2. Remove the suction and fan plate on the cei-
ling on the inside of the oven.
3. (STG 5 only) Remove the nut on the clamp
(see black arrow) and slide clamp towards
yourself. Loosen the screw in the clamp that
secures the probe and remove the probe.
4. (STG 7 only) Remove the thermostat-probe
from the clip in the oven and guide it outside
through the opening in the side wall.
5. Remove the screws on the electric panel that
secure the thermostat (see white arrow).
6. Remove the thermostat and disconnect the
wiring.
7. Reverse the procedure to install.
Note: Set the new high limit thermostat to its
maximum position.
HIGH LIMIT THERMOSTAT

STG7
STG5
Page 17
Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
1. Remove the right side panel and the top
cover according to prior procedures.
2. Remove the rotor discs, suction and fan
plate on the ceiling inside the oven.
3. Remove the wing nut on the fan blade and
remove fan blade. (Left handed threads)
4. Disconnect wiring of the motor.
5. Remove the screws that secure the motor
and remove the motor.
6. Reverse the procedure to install.
Note: The blower(s) are equipped with a capa-
citor of 1,5 uF. Check the direction of rotation
of the motor (clockwise, see arrow) and chan-
ge the wiring if necessary.
BLOWER MOTOR
1. Remove the rotor discs, right side panel,
suction and fan plate on the ceiling accor-
ding prior procedures.
2. Disconnect the wiring from the element.
3. Remove the mounting nut.
4. Remove the element from the mounting
clip and pull it from the wall.
5. Reverse the procedure to install.
HEATING ELEMENT

Page 18 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
1. Remove the right side panel according prior
procedures.
2. Remove the rotor discs, suction and fan
plate on the ceiling inside the bottom oven.
3. Remove the wing nut on the fan blade
and remove the fan blade. (Left handed
threads).
4. Remove fat drawer from upper oven.
5. Remove the bolts that secure the interme-
diate plate and remove this plate.
6. Remove the drip trays from the upper oven.
7. Remove the bolts that secure the top plate
(STG 5 must have a special top cover!) and
remove the top plate.
8. Disconnect wiring of the motor.
9. Remove the screws that secure the motor
and remove the motor.
10.Reverse the procedure to install.
Note: The blowers are equipped with a capaci-
tor of 1,5 uF. Check the direction of rotation of
the motor (clockwise, see arrow) and change
the wiring if necessary.
1. Remove the right side panel according to
prior procedure.
2. Disconnect the wiring of the sensor.
3. Remove the screw that secures the sensor
and remove the sensor.
4. Reverse the procedure to install.
Note: The wiring cable is an insulated cable
with a earthing screen.
BLOWER MOTOR BOTTOM ROTISSERIE (STACKED STG)
PT500 SENSOR

Page 19
Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
DRIVE MOTOR
1. Remove the right side panel and rotor discs
according prior procedure.
2. Disconnect the wiring of the motor. Check
where the wire, marked A is connected.
3. Remove the screws that secure the fan cover
and remove the cover.
4. Note down how far the drive arm or drive
block sticks out from the inner wall (see
white or black arrow).
5. (STG 5 only) Remove the nuts that secure the
motor and remove the motor.
6. (STG 7 only) Set the drive arm in a position
vertical downwards. This can be done manu-
ally or by turning the fan blade by hand.
7. Mark the position of the motor support with
a marker.
8. Remove the bolts that secure the motor and
the nuts that secure the motor support and
remove the motor.
9. Check the white Teflon ring. Replace this if
necessary.
10. Check the position of the red gasket bet-
ween motor support and the side wall. Re-
place this if necessary.
11.Install the fan blade on the new motor.
12.Reverse the procedure to install.
Note: Always make a test run of 15 minutes on
maximum temperature to insure the motor is
well mounted and adjusted and turns parallel
to the side wall.

A
A
B
C
Page 20 Service Manual STG5/7 STW5/7 form 9123647 rev. 03/2014
REMOVAL AND REPLACEMENT OF PARTS
1. Remove the left side panel according prior
procedure.
2. Loosen the nuts (A) of the upper hinge. The
door must be closed.
3. Loosen the locknut (B) and adjust the bolt
(C) in or out to adjust the door.
4. Tighten the nuts of the hinge and mount
the left-hand panel.
DOOR ADJUSTMENT (LEFT SIDE)
DOOR INSIDE
1. Separate the inside door from the outside
door.
2. Lift the inside door upward out of the hin-
ges.
3. Place the new door in the hinges.
4. Close the inside door on the outside door.
Note: Tightening of nuts max. 6 Nm. or
4.5 lbf.ft