FSA BB86 User manual

BB86 &BB92 BottomBracketInstallationInstructions(ForUseWithFSAAlloy CranksetsOnly)
Published Mar, 2011.ZS114B.v1 ©Full SpeedAhead
Introduction
Congratulations onyourFull SpeedAhead product.Pleaseread theseinstructions and followthemforcorrect
use.Failureto followthe warnings and instructions could result indamageto productnot coveredunder
warranty,damageto bicycle; orcauseanaccidentresulting ininjury ordeath.Sincespecifictools and
experiencearenecessaryforproperinstallation,it is recommended thatthe productbeinstalled byaqualified
bicycletechnician.FSA&Visionassumes noresponsibilityfordamages orinjuryrelated to improperlyinstalled
components.
Warranty
Full SpeedAhead (FSA)warrants all FSA,Gravity,Vision,Metropolis and RPMproducts to befreefromdefects
inmaterials orworkmanship foraperiod oftwoyears afteroriginalpurchaseunless otherwisestated inthefull
warrantypolicy.The warrantyis non-transferableandvalid to the originalpurchaserofthe productonly.Any
attemptto modifythe productinanywaysuchas drilling,grinding,and painting will void the warranty.For
moreinformationonwarrantypolicy and instructions forcompleting awarrantyclaim,checkoutthe Full
WarrantyPolicy found atourwebsite: http://www.fullspeedahead.com/support/warranty-policy/
Specification
ItemNumber/ ModelNameBB-AL86/SLE/SteelBearingBB86 forAlloyRoadCranks
ItemNumber/ ModelNameBB-ALM92/SLE/SteelBearingBB92 forAlloyMTBCranks
Note: Thesebottombrackets areforFSAmodelalloycranksets listed inchartbelow.Forbottombrackets
compatiblewithFSACarboncranksets referto instruction:ZS114A
Components
Followthe assemblyorderinthe illustration:
BottomBracketShell
②PlasticCenterSleevex1
③Bearing Cup x2
④HeadsetPress Tool(not included)
Press FitBottomBracketInstallation
1. EnsurethatBottomBracket(BB)shell is cleanandfreeofmetalchips,dirt,and excess paint.
Note: BB-92 is forMTB cranksets only.BB86 is forroad cranksets only.Referto CranksetSpecification ”chartto ensurebottombracketandcranksetcompatibilitybeforecontinuing.
2. Followassemblyorderas pictured inaboveillustrations.
3. PlaceeitherBearing cup ③withplasticsleeve ②ontheHeadsetpress tool ④as shown.Note: RightandLeftbearingcups arethe same.
4. Slidethe HeadsetPress tool ④throughthe BottombracketShell and placetheremaining BearingCup ③withPlasticsleeve ②facing theBottombracketshell (Fig.1).
5. Using the HeadsetPresstool ④press thebearingcups ③withPlasticCenterSleeve ②into the BB shell.Tighten until the thrustfaceoftheBearingCup ③is flushwiththe outerfaceoftheBottomBracketshell
(Fig.2).Note: Becertainthatthebearingcups and tool faces arealigned and squareotherwisedamageto the plasticcoversand bottombracketshell mayoccur.
6. When BottomBracketis fullyinstalled unscrewHeadsetPress tool andcarefullyremovefromtheBottombracket.
7. Check bearings forrotationalsmoothness.Ifbearings feelrough,it maybeanindicationthe cupsarenot perfectlyalignedinthe bottombracketshell.Itmaybenecessaryto removeandreinstall the bearingsto
beassured bearing alignmentinthe bottombracketshell.
Fig.1
Fig.2

Specification
ItemNumber/ ModelNameCK-8090 /EnergyBB86 Crankset
ItemNumber/ ModelNameCK-C8090/EnergycompactBB86 Crankset
ItemNumber/ ModelNameCK-8090 /EnergyTripleBB86 Crankset
ItemNumber/ ModelNameCK-C6030/TriMaxTT CompactBB86 Crankset
ItemNumber/ ModelNameCK-6020 /GossamerBB86 Crankset
ItemNumber/ ModelNameCK-C6020/GossamerCompactBB86 Crankset
ItemNumber/ ModelNameCK-6020 /GossamerTripleBB86 Crankset
ItemNumber/ ModelNameCK-6021 /GossamerProBB86 Crankset
ItemNumber/ ModelNameCK-C6021/GossamerProCompactBB86Crankset
ItemNumber/ ModelNameCK-6021 /GossamerProTripleBB86 Crankset
ItemNumber/ ModelNameCK-C9186/Afterburnercompact386 BB92Crankset
ItemNumber/ ModelNameCK-C7186/Cometcompact386 BB92 Crankset
ItemNumber/ ModelNameCK-9180 /AfterburnerBB92 Crankset
ItemNumber/ ModelNameCK-7080 /V-DriveBB92 Crankset
ItemNumber/ ModelNameCK-7152 /CometBB92 Crankset
ItemNumber/ ModelNameCK-9162 /GravityLightBB92 Crankset
Type
BB BB Shell Width ItemNumber
ROAD BB-AL86/SLE 86.5mm CK-8090 CK-C8090 CK-C6030 CK-
6020 CK-C6020 CK-6021 CK-C6021
MTB BB-ALM92/SLE 92mm
89.5 mm CK-C9186 CK-C7186 CK-9180 CK-
7080 K-7152 CK-9162
★2.5mm spaceris needed between drivesidecrankand bottombracketbearing shield;not included
withFSABB92 Kit.
Components
Followthe assemblyorderinthe illustration:
BottomBracketShell
②BB Sleevex2
③Bearing Cup x2
M18 Endbolt x1④
LeftCra⑤nkx1
M6PinchBolt x2⑥
CranksetInstallation
1. Ensurethe BottomBracketShell is BB86 (forRoad)and BB92 (forMTB)compatibleandhas anoverall widthof86.5mm (forRoad)and 92mm(forMTB).
2. Followassemblyorderas pictured above.(Note:bottombracketshould bealreadyinstalled as instructed earlierininstruction).
3. Applyathinlayerofgreaseonthe spindlesurfaces whichcontactbearing.Insertthe drivecrankinto the rightsideofBB shell.Takegreatcarenot to damagethe plasticcovers ofthe bearingcups.
4. Applyathinlayerofgreaseonthe engagementteeththeleftspindle.(Note: Engagementteethshould befullyexposed ontheleft,non-drivesideofthebottombracket.Alloycranksets donot requireawavespring
washer).
5. Install the non-drivecrankarm ⑤.Makesureengagementteethofspindleandleftarminsertareseatedcorrectlybeforetightening crankbolts ④& ⑥.Makesurespindleengages thenon-drivearmfully.The spindle
mustbeinserted passed thecenterofthe outermostpinchbolt forproperengagement. Ifspindleengagementis not sufficient,the crankarmcan loosen whileriding causing loss ofcontrolofbicycle
and potentialinjury.
6. Tighten M18 endbolt ④to atorque of7.1-15 kgf.cm / 0.7-1.5 Nm / 6.2-13 in.lbs.Always useacalibrated torque wrenchto tighten the endbolt.
7. The M6pinchbolts ⑥mustbetightened byturningeachbolt 1/ 2turnatatimesobothbolts tighten evenlyto atorque of110-150 kgf.cm / 10.8-14.7Nm / 95-130 in.lbs.