Fujikura KSP75-FP-005468 User manual

KSP75-FP-005468(2)
INSTRUCTION
MANUAL
Mass Fiber Splice Type
Read this instruction manual car
efully
before operating the equipment.
Adhere to all safety instructions and
warnings contained in this manual.
Keep this manual in a safe place.
ARC FUSION SPLICER
SpliceMate
TM


Table of Contents
Warnings and Cautions for Safe Operation..........................1
Introduction ............................................................................6 
Introduction ............................................................................6 
Description of Products ..........................................................8 
1. Splicer and Accessories ............................................................................................. 8 
2. Other Necessary Items for Splicing Operation ...................................................... 9 
3. Splicer Description and Functions......................................................................... 10 
4. key function .............................................................................................................. 11 
Basic Operation ....................................................................12 
1. Inserting Power Supply into Splicer...................................................................... 12 
2. Turning splicer "ON" ............................................................................................. 14 
3. Cleaning optical fiber.............................................................................................. 15 
4. Placing protection sleeve over fiber ribbon .......................................................... 15 
5. When using fiber ribbon......................................................................................... 15 
6. When using single fiber........................................................................................... 17 
7. Fiber Cleaving.......................................................................................................... 18 
8. Loading fibers into the splicer ............................................................................... 19 
9. Splicing procedure................................................................................................... 20 
10. Removing spliced fiber.......................................................................................... 25 
11. Heating protection sleeve ...................................................................................... 25 
Maintenance of Splicing Quality .........................................26 
1. Cleaning and Checking before Splicing ................................................................ 26 
2. Periodic Checking and Cleaning............................................................................ 28 
Splice Menu ..........................................................................30 
1. Splice Mode .............................................................................................................. 30 
2. Heater Mode............................................................................................................. 39 
3. Arc Calibration ........................................................................................................ 42 
4. Splice Option............................................................................................................ 44 
5. Splice Result ............................................................................................................. 46 
Management Menu...............................................................50 
1. Change of Operating Direction.............................................................................. 51 
2. Power Save ............................................................................................................... 52 
3. Menu Lock / Power On Option / Other Option ................................................... 53

Table of Contents
Maintenance Menu............................................................... 56 
1. Replace Electrodes .................................................................................................. 56 
2. Stabilizing Electrodes.............................................................................................. 58 
3. Clearing Arc Count ................................................................................................. 58 
4. Set Calendar............................................................................................................. 58 
5. Sensor Value ............................................................................................................. 58 
6. Diagnostic Test Function......................................................................................... 59 
7. Dust Check ............................................................................................................... 60 
8. Motor Drive.............................................................................................................. 60 
9. Arc Discharge........................................................................................................... 61 
10. Maintenance Info................................................................................................... 61 
Error Message List ............................................................... 62 
Questions and Troubleshooting ........................................... 68 
1. Power Supply ........................................................................................................... 68 
2. Splicing Operation................................................................................................... 68 
3. Tube-heater Operation............................................................................................ 70 
4. Supervising............................................................................................................... 70 
5. Other Functions ....................................................................................................... 71 
Guarantee and Contact Address........................................... 72 
1. Guarantee................................................................................................................. 72 
2. Contact Address....................................................................................................... 73 

1
Warning and Caution
The SpliceMat e
TM
has been designed for splicing Silica-based optical fibers for
telecommunications. Do not attempt to use this machine for other applications.
Misuse of the machine may result in electric shock, fire and/or serious injury.
Read and understand all safety
instructions.
Ask our service centers for repair as
soon as possible.
Read this instruction manual
carefully before operating this
machine.
Store this instruction manual in a
safe place.
Follow all safety instructions
Discontinue use if malfunctioning
Instruction Manual
The following alert symbols are used in
this instruction manual and machine to
indicate warnings and caution for safe
use. Understand the meanings of these
symbols.
WARNING
There is a possibility of death or serious
injury resulting from improper use by
ignoring this indication.
CAUTION
There is a possibility of personal injury
or physical loss resulting from
improper use by ignoring this
indication.
Symbol means “Pay attention”
Pay attention to hot surface!
Symbol means “Must not do”
You must not disassemble!
Symbol means “Must do”
You must disconnect a plug!
!
!

2
Warning and Caution
WARNINGS
Disconnect the AC power cord from the AC adapter inlet or the wall socket
(outlet) immediately if user observes the following or if the splicer receives the
following faults:
• Fumes, bad smell, noise, or over-heating occurs.
• Liquid or foreign matter falls into cabinet.
• Splicer is damaged or dropped.
If any of these faults occurs, ask our service center for repair. Leaving the splicer
in a damaged state may cause equipment failure, electric shock, or fire and may
result in injury or death.
Use only the AC adapter (ADC-10) designed for this splicer. Using an improper
AC power source may cause fuming, electric shock or equipment damage and
may result in injury, death, or fire.
• Proper AC power source is AC100-240V, 50-60Hz. Check the AC power
source before use.
• AC generators commonly produce abnormally high AC output voltage or
irregular frequencies. Measure the output AC voltage with a circuit tester before
connecting the AC power cord. Such abnormally high voltage or frequency from a
generator may cause fuming, electric shock, or equipment damage and may result in
injury, death or fire. Make sure the generator is regularly checked and serviced.
Use the supplied AC power cord. Do not place heavy objects on the AC power
cord. Use of an improper cord or a damaged cord may cause fuming, electric
shock, or equipment damage and may result in injury, death, or fire.
Do not disassemble or modify the splicer, AC adapter, battery, or DC adapter. In
particular, do not remove or bypass any electrical or mechanical device (e.g. a
fuse or safety switch) incorporated into the design and manufacture of this
equipment. Modification could cause damage that may result in injury, death,
electric shock, or fire.
Never operate the splicer in an environment where flammable liquids or vapors
exist. Risk of dangerous fire or explosion could result from the splicer’s
electrical arc in such an environment.
Do not use compressed gas or canned air to clean the splicer. They may contain
flammable materials that could ignite during the electrical discharge.
Do not touch the electrodes when the splicer is on and power is supplied to the
unit. The electrodes generate high voltage and high temperatures that may cause
a severe shock or burn.
Note Arc discharge stops when the wind protector is opened. Turn the splicer off
and disconnect the AC power cord or remove batteries before replacing
electrodes.
!

3
Warning and Caution
WARNINGS
Safety glasses should always be worn during fiber preparation and splicing
operation. Fiber fragments can be extremely dangerous if they come into contact
with the eye, skin, or are ingested.
Properly connect the AC power cord to the splicer (inlet) and wall socket
(outlet). When inserting the AC plug, make sure there is no dust or dirt on the
terminals. Engage by pressing the female plug into the splicer (inlet) and the
male plug into the wall socket (outlet) until both plugs are fully seated.
Incomplete engagement may cause fuming, electric shock, or equipment damage
and may result in injury, death, or fire.
Do not short-circuit the terminals of AC adapter (ADC-10), optional battery
(BTR-07), or DC adapter(DCA-02). Excessive electrical current may cause
injury due to fumes, electric shock, and equipment damage.
Do not touch the splicer, AC power cord, and AC plugs with wet hands. This
may result in electric shock.
Do not operate splicer near hot objects, in hot temperature environments, in
dusty / humid atmospheres, or when water-condensation is present on the splicer.
This may result in electric shock, splicer malfunction, or poor splicing
performance.
When using optional battery (BTR-07), follow the instructions below:
Failure to follow these may result in explosion or injury.
• Do not charge battery with methods other than instructed.
• Do not discard battery into an incinerator or fire.
• Do not charge or discharge battery near a flame or under direct sunlight.
• Do not excessively shake or jar the battery.
• If battery leaks liquid residue, handle carefully so the liquid does not contact
skin or eyes. If contact occurs, immediately wash affected area thoroughly
and see a doctor. Dispose of the battery and call the service center for a
replacement.
• Do not stack battery on top of AC adapter while charging.
• If charge did not complete in three hours or the "CHARGE" LED does not
turn ON, immediately stop charging and call the service center for repair.
When transporting the carrying case using the shoulder belt, check the belt and
hooks for damage before use. Carrying the case with a damaged shoulder belt
may cause the belt to break or come off and result in injury or equipment
damage.
!

4
Warning and Caution
CAUTIONS
Do not store splicer in any area where temperature and humidity are extremely
high. Possible equipment failure may result.
Do not touch protection sleeve or tube-heater during heating or immediately
after completion of heating. These surfaces are very hot and touching may
result in burns.
Do not place the splicer in an unstable or unbalanced position. The splicer may
shift or lose balance, causing the unit to fall. Possible injury or equipment
damage may result.
The splicer is precision adjusted and aligned. Do not allow the unit to receive a
strong shock or impact. Possible equipment failure may result. Use supplied
carrying case for transportation and storage. The carrying case protects the
splicer from damage, moisture, vibration, and shock during storage and
transportation.
Follow the below listed instructions for handling electrodes:
• Use only specified electrodes.
• Set the new electrodes in the correct position.
• Replace the electrodes as a pair.
Failure to follow the above instructions may cause abnormal arc discharge,
resulting in equipment damage or degradation in splicing performance.
Do not use any chemical other than pure alcohol (99% or greater) to clean the
objective lens, V-groove, LEDs, LCD monitor, etc., of the splicer. Otherwise
blurring, discoloration, damage, or deterioration may result.
The splicer requires no lubrication. Oil or grease may degrade the splicing
performance and damage the splicer.
The equipment must be repaired or adjusted by an authorized technician or
engineer. Unauthorized repair may result in fire or electric shock. Should any
problems arise, please contact your nearest sales agency.
!

5
Warning and Caution
BLANK PAGE

6
Introduction
The SpliceMat e
TM
with PAS technology is designed for splicing a variety of optical fiber
ribbons and single fibers. Its small size and light weight make it suitable for any
operating environment. It is easy to operate and splices quickly while maintaining low
splice loss. In order to achieve the splicer’s full capabilities, read the following
important information.
Splicer Name : Splice Mate
Model Name : FSM-11R
Splice modes
In addition to standard splice modes, the SpliceMat e
TM
also has 5 automatic modes,
[AUTO], [SM AUTO], [NZ AUTO], [DS AUTO], and [MM AUTO]. The AUTO
modes are available for single fiber and up to 4 fiber ribbons.
When using an AUTO mode, the splicer counts the number of fibers and selects the
adequate splice condition automatically. Moreover, the automatic arc calibration
function is enabled when using AUTO mode.
The standard modes consists of [SM] for SMF (ITU-T G652), [NZ] for NZDSF
(ITU-T G655), [DS] for DSF (ITU-T G653), and [MM] for MMF (ITU-T G651).
Automatic arc calibration function
This function calibrates the arc power during every splice. When the automatic arc
calibration function is enabled, performing the [Arc calibration] function before a
splice operation is not necessary. The automatic arc calibration function works in
AUTO modes only. When using standard splice modes, performing [Arc calibration]
before splicing is strongly recommended.

7
Introduction
Useful functions
Change of operating direction
The SpliceMat e
TM
has the ability to
operate when the monitor is in the front
or rear of the splicer. The figure to the
right shows the operation when the
monitor is positioned to the rear. To
change the monitor position, refer to
“Change of Operating Direction” on
page 51.
Introduction
Notes
LCD (Liquid Crystal Display) monitor
The SpliceMat e
TM
is equipped with a LCD monitor, manufactured in a
quality-controlled factory environment. However, some black dots may appear,
or red/blue/green dots may remain on the screen. The screen brightness may not
appear uniform, depending on viewing angle. Note that these symptoms are not
defects, but are natural on LCDs.
Recycling
To recycle this product, disassemble it first, sort each part separately by material
components, and follow your local recycling and disposal regulations.
Related patents of SpliceMat e
TM
(FSM-11R)
US Patent No.
4978201
EPC No.
320978, 326988
Canada Patent No.
1309773

8
Description of Products
1. Splicer and Accessories
Battery Pack
[BTR-07 ]
DC Adapter
[DCA-02 ]
(OPTION)
Other Attached Items
• Carrying Case [CC-17]
• Instruction Manual
Arc Fusion Splicer
[FSM
-
11R ]
Spare Electrodes
1 pair
[ELCT2-12 ]
Battery Charger
[DCA-02 ]
AC Adapter
[ADC-10 ]
AC Power Cord
Fiber Holder
[FH-50-# ]
(OPTION)


9
Description of Products
2. Other Necessary Items for Splicing Operation
2, 4 Fiber ribbon
Ribbon Thickness 0.25 - 0.4mm
2, 4 Arranged single fiber
Fiber type
Fiber arrangement tool [FAT-04]
Single fiber
UV 250um
Single fiber
Ny 900um
Fiber
protection
sleeves
40mm (up to 8 fibers)
[FP-04(T)] 60mm 40mm [FP-03] [FP-03 (L=40)]
Fiber holders
[FH-50-2, -4] [FH-50-250] [FH-50-900]
Fiber
stripping
tools
Hot Jacket Stripper
[HJS-02]
[HJS-03]
Primary coat
stripper [PS-02]
Jacket stripper
[JS-01 ]
Fiber
cleaving
tool
Fiber Cleaver [CT-30A]
Fiber
cleaning
tools
Alcohol dispenser with Lint-free tissue or gauze
alcohol (purity > 99% ) or gauze

10
Description of Products
3. Splicer Description and Functions
* The USB port is mainly used for upgrading the software. Disconnect the USB cable
before starting the splice operation.
Wind protector
Tube heater
LCD monitor
USB port*
Power unit dock

Release K
nob
V
-
groove
Holder
guide
Electrode
Electrode cover
Electrode
Wind prote
ctor
LEDs
Objective lens

Fiber Clamp
Guide pin

11
Description of Products
4. key function
Mak/ Name Description
Power To turn on/off the power.
Up/Down To adjust the brightness of the monitor screen at the ready state. these arrows are used to move the cursor for selecting the items at
the menu state, or to change the value or letter of the discharge
conditions and comments. During manual motor control, these
arrows serve as the "Backward" and "Forward" keys to operate
the motors.
Heat To start the heating process by the tube heater. An LED icon is displayed during heating.
Reset To quit from any state except the heating process by tube heater. After pressing this key, the splicer will return to the ready state
with a beep sound.
Cancel To change the X/Y view image and display the data at the “Ready”, “Pause”, “Finish” state.
To quit from input data at the MENU state.
Enter To open the menu at the “Ready” state. To select the command and decide the parameter at the menu
state.
Set To start the splicing operation, or to go through to the PAUSE state.
To move the cursor direction of arrow at menu state

12
Basic Operation
1. Inserting Power Supply into Splicer
For AC operation, use the AC adapter (ADC-10) with the DC adapter (DCA-02) installed
in the splicer. For battery operation, use the detachable battery (BTR-07). The Power Unit
Dock, located on the splicer body, can accommodate both power supplies (DCA-02 and
BTR-07).
1-1. Inserting or detaching power unit
Inserting power supply unit
Push the power unit into the dock
and slide to engage the power unit
lock.
1-2. AC Operation
Insert the DC adapter (DCA-02) into the power unit dock and connect the AC adapter
(ADC-10) to the DC adapter.
1-3. Battery operation
Insert the battery into the power unit dock. Check and make sure the remaining battery
capacity is 20% or greater before operation. If the battery capacity is less than 20%, only
a few splices can be made before the battery will be drained.
How to check remaining battery capacity
Turn the splicer ON. The battery is automatically identified as the power source and
the remaining battery capacity is displayed on the "READY" screen.
READY screen
Remaining battery capacity indicator
Remaining battery
capacity display
Remaining
battery
(Blue Color) 80-100%
(Green Color) 60-80%
(Green Color) 40-60%
(Yellow Color)
20-40%
(Red Color) Less than 20%
Detaching power supply unit.
Push up on the power unit lock
and slide the power unit out of
the dock.
1
2
1
2

13
Basic Operation
How to charge the battery
• Please charge the battery before the first use.
• If CHARGE LED flashes, replace the battery with a new one.
• If battery charging does not complete within three hours or CHARGE LED
does not turn ON, the battery, AC adapter, or both need replacement. Ask
your service agent for further instruction.
1.Connect the AC adapter (ADC-
10)
to the battery charger (BTC-04).
The
POWER
LED turns ON (
green
2. Insert a
battery pack in each slot.
The charge LED turns ON (Red
LED)
and battery charging begins.
3.
CHARGE LED turns off when
the battery is fully charged.
Insert
Insert

14
Basic Operation
2. Turning splicer "ON"
Press . The READY screen is displayed
after all the motors reset to their initial
positions. The power source type is then
identified. If operating on battery, the
remaining battery capacity is displayed.
Monitor Angle
Adjust the monitor angle to comfortably
see the screen.
Monitor brightness
Monitor visibility can be a problem
depending on environmental conditions.
To change the monitor brightness, press
or to change the value and press
to confirm.
Splice Mode
Select the appropriate splicing mode for the
specific fiber combination. The current
mode is displayed on the READY screen.
Heat Mode
Select the appropriate heating mode for the
specific protection sleeve used. The current
mode is displayed on the READY screen.
The Help screen can be displayed by
pushing several times.
• When selecting AUTO mode, arc
calibration is automatically
performed for consistent splicing
performance.

15
Basic Operation
3. Cleaning optical fiber
Clean optical fiber ribbon coating with alcohol-impregnated gauze or lint-free tissue
approximately 100mm from the tip. If the fibers are not cleaned properly, dust
particulates from the fiber ribbon coating surface can enter the protection sleeve and
might result in a future fiber break or attenuation increase.
4. Placing protection sleeve over fiber ribbon
Place the protection sleeve
over the fiber ribbon. The
sleeve will be shrunk down in
the tube heater after the splice
is complete.
5. When using fiber ribbon
5-1. Setting fiber in fiber holder
If there is some bend in the section about 100 mm from the ribbon end, straighten that
section by rubbing the ribbon with fingers.
There are two types of fiber holders; one for the left side and one for the right side. It is
necessary to place each holder so that the hinge of the fiber holder is towards the heater.
Open the lids of fiber holders and place the No.1 (typically blue) fiber near the hinge and
set it so that 24 ~ 35 mm of fiber protrudes from the holder end. Close the lids of fiber
holders.
• Use fiber holders designed for the number of fibers in the ribbon.
• When setting fiber in fiber holder, hold the fiber in place while closing
the lid
of the fiber holder.
Fiber protection sleeve
Pass fiber ribbon
Fiber ribbon
Hold this point during fiber insertion.

16
Basic Operation
5-2. Stripping and cleaning fiber
Open the clamp and top cover of the
hot jacket stripper and set the fiber
holder on the holder base of the
stripper. Close the clamp and top
cover.
Firmly hold the
holder base and body
of the stripper and
heat until the Ready
light turns green,
then gently slide the
holder base to
remove the coating.
Clean the fiber thoroughly with alcohol impregnated gauze or lint-free tissue. Use a
fresh gauze or wipe for each ribbon. Do not use gauze or wipe twice.
• Use a high quality alcohol, greater than 99% pure.
• There
may be cases in which adjoining fibers are arranged over each
other due to adhesion of alcohol to their surfaces. Gently flick the
fiber ends to align the fibers.
Holder Base
Top
Clamp
Fiber Holder
S
ide the fiber holder
and cla
mp gently.
Heat LED
Orange green
Close the clamp
Hold firmly during heating
and sliding. Close the top cover